Background technology
A kind of semi-automatic linking machine in the market comprises lathe bed 1, rolling mechanism 2, walking mechanism 3 and controlling organization 4 as shown in Figure 1.Rolling mechanism as shown in Figure 2, mainly comprise thick stick axle 5, rolling wheel 6, splined shaft, rolling shaft 8, spline housing 9, connecting plate 10 and handly take turns 11, rotate hand the wheel, drive splined shaft and move up and down, splined shaft drives rolling wheel and moves up and down, and compresses and unclamps workpiece.Walking mechanism comprises side plate 12, directive wheel 13, motor 14, decelerator 15, leading screw 16 and feed screw nut 17 as shown in Figure 3, and directive wheel rolls forward along the lathe bed sidewall during work.Controlling organization comprises two floor push, the control walking mechanism.There is following some problem in this machine: 1) lifting of rolling wheel is to realize by adjusting hand height of taking turns, and the size of roll extrusion power is determined with operator's experience fully, so the size of roll extrusion power is difficult to guarantee; 2) be rigid the contact between the rolling wheel that is installed in the rolling mechanism lower end and the thick stick axle, in the process of roll extrusion workpiece, the thick stick axle certainly leads to amount of deflection, cause thick stick axle middle part stressed little, thereby workpiece is inhomogeneous in commissural stressed size, and joint close is not tight, very easily cracking; 3) be to come workpiece pressing with hand in the joint close process, working strength of workers is very big; 4) the walking mechanism walking time is to be guiding with the lathe bed sidewall, and the linearity of sidewall is relatively poor, in the joint close process, can cause rolling mechanism to swing, and causes commissure to stagger easily, influences the joint close quality.
Technology contents
The purpose of this utility model is to overcome the deficiencies in the prior art, designs a kind of novel semi-automatic linking machine, makes this machining quality height, enhances productivity.
The utility model comprises lathe bed, rolling mechanism, walking mechanism and controlling organization.It is characterized in that: the pneumatic means that has a drive splined shaft to move up and down in the said rolling mechanism, the hold-down mechanism of a workpiece pressing; Line slideway mechanism is housed in the said walking mechanism; Floor push and magnetic valve that the control rolling mechanism is arranged in the said controlling organization.
Pneumatic means comprises cylinder, source of the gas and barostat.
Line slideway mechanism comprises line slideway, slide block and base plate.
The utility model has the advantages that: 1. pneumatic means can accurately be adjusted roll extrusion power size, simultaneously cylinder make the workpiece commissure each point of processing stressed evenly from the motion tracking effect, improved the quality of joint close; 2. it is to be processed that the hold-down mechanism in the rolling mechanism can be pushed down workpiece etc. automatically, alleviates working strength of workers, raises labour productivity; 3. the good guide of line slideway makes roll extrusion power that workpiece is subjected to point-blank, has guaranteed the joint close quality.
The specific embodiment
Fig. 4 has provided a specific embodiment of the present utility model, the 1st, lathe bed, the 2nd, rolling mechanism, the 3rd, walking mechanism, the 4th, controlling organization.
Rolling mechanism as shown in Figure 5, it is made up of thick stick axle 5, rolling wheel 6, splined shaft 7, rolling shaft 8, spline housing 9, connecting plate 18, pneumatic means 19 and key hold-down mechanism 20.The 1st, lathe bed, the 16th, leading screw, the 17th, feed screw nut, the 27th, leading screw side's cover, the 28th, line slideway, the 29th, slide block.Pneumatic means comprises cylinder, barostat and source of the gas.Connecting plate is fixed on four slide blocks of line slideway mechanism, spline housing is fixed by bolts to the lower surface of connecting plate, and cylinder is fixed on the upper surface of connecting plate, and piston rod can pass the circular hole on the connecting plate, the end of piston rod is screwed in the screwed hole of splined shaft, and the fixed form of rolling wheel does not become.Controlling organization is realized the air inlet and the exhaust of control cylinder by the folding of control magnetic valve, sets the size of roll extrusion power by adjusting the manometric numerical value of barostat.Cylinder intake, piston rod drives splined shaft and moves down, and splined shaft drives rolling wheel and moves down into the workpiece commissure, and roll extrusion power is passed to workpiece, the cylinder exhaust, piston rod drives on the splined shaft and moves, and leaves workpiece, finishes processing work.The key hold-down mechanism as shown in Figure 6, it is made up of column 21, movable key 22, air bag 23, spring leaf 24, qin platform 25 and retainingf key 26.The 5th, the thick stick axle.The qin platform is fixed by bolts to the upper surface of two columns, retainingf key is fixed on spring leaf one end on the qin platform by bolt, movable key is fixed on the upper surface of the spring leaf other end, movable key respectively has an identical groove with Qin Tai, and air bag is clipped in the pressure trough of movable key groove and the formation of qin platform groove.Be connected with barostat and magnetic valve on the air bag pipeline, controlling organization is controlled the inflation and the venting of air bag then by the folding of control magnetic valve, sets the size of thrust by adjusting the manometric numerical value of barostat.During work, airbag aeration expand to drive movable key and spring leaf moves down, and it is to be processed that the front end of movable key is pushed down workpiece etc.; Completion of processing, air bag deflation shrinks, and spring leaf drives movable key and resets under the effect of restoring force, unclamp workpiece.
Walking mechanism as shown in Figure 7, it is made up of motor 14, decelerator 15, leading screw 16, feed screw nut 17, connecting plate 18, leading screw side's cover 27, line slideway 28 and slide block 29.Leading screw side cover links to each other with feed screw nut, and four slide blocks and leading screw side that connecting plate is fixed on line slideway put.Feed screw nut is along guide screw movement during work, and driving connecting plate is to travel forward with the line slideway, thereby has guaranteed the linearity of rolling mechanism walking.
Controlling organization comprises floor push I, floor push II, floor push III, floor push IV, electromagnetic valve I and electromagnetic valve II.During processing work, step on foot control III earlier, electromagnetic valve I action, it is to be processed that hold-down mechanism is pushed down worker etc.; Step on floor push IV again, the electromagnetic valve II action, rolling wheel moves down an end that is pressed in joint close, waits to be processed; Slam floor push I again, walking mechanism drives rolling mechanism and travels forward the roll extrusion workpiece; After roll extrusion finishes, unclamp floor push I, step on floor push IV, the electromagnetic valve II action, rolling wheel resets, and steps on floor push III again, the electromagnetic valve I action, hold-down mechanism resets and unclamps workpiece, behind the taking-up workpiece, slams floor push II, rolling mechanism is motion backward under the drive of walking mechanism, treat that rolling mechanism gets back to original position, unclamp floor push II, just can carry out the roll extrusion of next workpiece.