CN2774674Y

CN2774674Y - Special hydraulic form frame

Info

Publication number: CN2774674Y
Application number: CNU2004201115061U
Authority: CN
Inventors: 夏巨谌; 胡国安; 王新云; 李大才
Original assignee: Huazhong University of Science and Technology
Current assignee: Huazhong University of Science and Technology
Priority date: 2004-11-18
Filing date: 2004-11-18
Publication date: 2006-04-26
Anticipated expiration: 2014-11-18

Abstract

The utility model relates to a special hydraulic die carrier, which belongs to the hydraulic device of the forging forming technique and overcomes problems caused by core forging of a hydraulic die carrier with the existing cone gear. The utility model is composed of a die carrier and a piston oil cylinder, wherein the die carrier comprises an upper die plate, four groups of guide posts and guide sleeves, a shim plate of an upper female die, a shim plate of a lower female die, a lower punch seat, a fixed ring of the upper female die, an upper punch and a lower punch; the piston oil cylinder comprises a cylinder bottom, a cylinder body, an annular piston in the cylinder body and a cylinder cap as the guide limit ring of the lower female die; four groups of small push rods and cylindrical polyurethane rubber rods in symmetric distribution are arranged between the fixed ring and the shim plate of the upper female die. A left and a right groups of limited blocks are fixed between the cylinder bottom directly used as a lower die plate and the upper die plate. The lower punch is supported on the lower punch seat tightly fixed with the cylinder bottom. The utility model has the advantages of simple structure, easy manufacture, installation and use, good motion stability during operation and long service life, and is arranged on a single action hydraulic press.

Description

The dedicated hydraulic mould bases

Technical field

The utility model belongs to the hydraulic means of forging forming technology.

Background technology

Yang Shenhua, hat Tsing-Hua University, Xu Chenglin, " research of car differential mechanism planet and the cold block forging of axle shaft gear ", forging technology, 2004, Vol.29, the cold block forging single action of the conical gear hydraulic pressure die-shelf that No.1:9-12 proposes, form by mould bases and piston oil-cylinder two parts, mould bases comprises cope match-plate pattern, lower bolster, four groups of guide pillar guide pin bushing, upper cavity die backing plate, lower cavity die backing plate, low punch seat, upper cavity die retainer plates that are symmetrically distributed, lower cavity die guide and limit circle, last knock-pin, following knock-pin; Piston oil-cylinder comprises annular piston in the cylinder bottom, cylinder body, cylinder body, as the cylinder cap of lower cavity die guide and limit circle, its cylinder bottom, cylinder body are independent overall structures, make the height of mould bases higher because of having increased lower bolster, the draw ratio that is directed at guide pillar increases and easy deformation and then influence guiding accuracy; When the die socket of this mould bases moves up and down with annular piston, rely on the annular element guiding, and the annular element short transverse is small-sized, guiding accuracy and poor stability.

Hu Yamin, " finish forge mould handbook ", Beijing, China Machine Press, the 2002 cold block forging hydraulic pressure die-shelfs of conical gear that propose, its hydraulic cylinder also is independent overall structure, and be fixed in the circular pit of lower bolster, its advantage is the total height that has reduced mould bases, but cylinder bottom bears the effect of very big die forging power and produces distortion during die forging, will influence the kinematic accuracy and the stationarity of mould bases; In addition, offer relatively difficulty of two heavy caliber oilholes on this structure.

Hyoji Yoshimuya, Katsuhisa Tanka, Precsion forging of aluminum andsteal, the conical gear block forging hydraulic pressure die-shelf that Journal of Materials processing Technolgy 98 (2000) 196-204 propose, the outer profile size of recessed die holder and last, lower bolster is identical, for the lower cavity die that guarantees combining structure moves upward fast, between die socket and lower bolster, be provided with four groups of piston-cylinder jacking mechanisms, cylinder bottom links to each other with the nitrogen accumulator by pipeline, and between at the bottom of the cylinder cylindrical spring is housed below the piston.Its shortcoming is a complex structure, and is bulky, and the manufacturing cost height uses maintenance difficult.

Summary of the invention

The utility model proposes a kind of dedicated hydraulic mould bases, be used for the conical gear flashed cold forging, overcome the existing existing problem of several conical gear block forging hydraulic pressure die-shelfs.

Dedicated hydraulic mould bases of the present utility model, be used for the conical gear flashed cold forging, form by mould bases and piston oil-cylinder two parts, mould bases comprises cope match-plate pattern, four groups of guide pillars and bushes, upper cavity die backing plate, lower cavity die backing plate, low punch seat, upper cavity die retainer plates that are symmetrically distributed, lower cavity die guide and limit circle, upper punch, low punch; Piston oil-cylinder comprises annular piston in the cylinder bottom, cylinder body, cylinder body, as the cylinder cap of lower cavity die guide and limit circle, it is characterized in that:

(1) four groups of little push rod and cylindrical polyurethane rubber rods that are symmetrically distributed is housed between described upper cavity die retainer plate and the upper cavity die backing plate;

(2) described cylinder bottom is directly as lower bolster, is fixed with left and right two groups of limited blocks between itself and the cope match-plate pattern;

(3) low punch is bearing on the low punch seat, and the low punch seat places in the middle circular pit of cylinder bottom and tightens up with cylinder bottom.

Described dedicated hydraulic mould bases, it is further characterized in that: the top of described annular piston and recessed die holder tighten up and are one, between the cannelure of annular piston bottom and the cylinder bottom round pool helical spring are housed; Described cylinder bottom, cylinder cap tighten up with cylinder body respectively, and the cylinder bottom rear side has two parallel oil throughs to the cylinder bottom annular boss, and these two oil throughs connect by vertical core and cylinder bottom annular boss upper surface respectively.

Described dedicated hydraulic mould bases, described cope match-plate pattern are fixed in the slide block bottom surface of single action hydraulic press, and described cylinder bottom is fixed on the work top of single action hydraulic press; Two oilholes of described cylinder bottom rear side can be connected with hydraulic power unit by conduit under fluid pressure.

With existing conical gear flashed cold forging dedicated hydraulic mould bases relatively, lower bolster of the present utility model also is a cylinder bottom simultaneously, the one, reduced the mould bases height, reduced the length of guide pillar guide pin bushing, help keeping guiding accuracy and robust motion, the 2nd, improved the processing and manufacturing performance of mould bases and oil cylinder widely; Following die socket cylindrical has increased guiding length and area greatly by cylinder cap endoporus face of cylinder guiding, can improve the stationarity of die motion, can carry the service life of spigot surface again; Between fovea superior die holder and upper cavity die backing plate, be provided with four groups of little push rods and cylindrical polyurethane rubber, polyurethane rubber is compressed when installment state, when the screw that unclamps around the upper cavity die trim ring, compressed polyurethane rubber ejects upper cavity die by little push rod from the fovea superior die holder, be convenient to the loading and unloading and the adjustment of upper cavity die; Helical spring is set between annular piston and cylinder bottom can significantly increases the speed that lower cavity die upwards resets.

Dedicated hydraulic mould bases of the present utility model is relatively simple for structure, makes, installs and use easily, and kinetic stability is good during work, the mould bases long service life; Mould bases is installed on the single action hydraulic press and uses, hydraulic cylinder on the mould bases can adopt independently, and hydraulic system drives, also can adopt the hydraulic system of hydraulic press to drive, the coordinated movement of various economic factors of mould bases and hydraulic press has improved technology stability greatly and has produced breath-group fully by the control of the computer control system on the forcing press; By circular hole face guiding in recessed die holder external cylindrical surface and the cylinder cap, significantly increased the guiding area, thereby increased the stationarity of moving after the upper and lower die closure; Between annular piston and cylinder bottom (lower bolster), helical spring is set, after die forging finishes, when first die during with the press ram backhaul, compressed spring by annular piston, die holder and backing plate with the quick jack-up of lower cavity die to upper limit position, not only speed is faster with respect to the pressure jack-up that only depends on pressure oil, current and saving energy consumption.

Description of drawings

Fig. 1 is the schematic diagram of a kind of embodiment of the utility model dedicated hydraulic mould bases, and promptly the B-B of Fig. 2 is to profile;

Fig. 2 is the vertical view of Fig. 1;

Fig. 3 be the A-A of Fig. 2 to profile, i.e. pressure oil duct part schematic diagram on the cylinder bottom (lower bolster) among the embodiment.

The specific embodiment

As shown in Figure 1-Figure 3, the utility model dedicated hydraulic mould bases comprises cope match-plate pattern 1, upper padding plate 2, polyurethane rubber rod 3, little push rod 4, fovea superior die holder 5, upper cavity die backing plate 6, guide pin bushing 7, guide pillar 8, lower cavity die backing plate 9, as the cylinder cap 10 of lower cavity die guide and limit circle, recessed die holder 11, low punch 12, annular piston 13, cylinder body 14, helical spring 15, as the cylinder bottom 16 of lower bolster, low punch seat 17 is used to guarantee the limited block 18 of die shut height.

During the workpiece flashed cold forging in the course of work of special-purpose liquid mould bases: when the first half of mould and mould bases is in upper limit position, blank is placed the conical gear lower cavity die, start forcing press, the first half of slide block drive mould and mould bases is descending.At first upper and lower die closure, closed whole die moves down together, produce pressure by recessed die holder 11 by fluid in 13 pairs of oil cylinders of annular piston, the size of its pressure is regulated by the overflow valve on the hydraulic system, and the pressure oil when piston moves down in the oil cylinder drains into fuel tank by overflow valve.Simultaneously, piston also compresses helical spring 15.When whole die moved down, the low punch 12 that is fixed on the low punch seat 17 was configured as conical gear with blank extrusion forging.After die forging finishes, the first half of mould and mould bases is with the press ram backhaul, recessed die holder 11 resets together with annular piston 13 moves up rapidly under the effect of 6 helical springs 15, its upper limit position is subjected to cylinder cap 10 restrictions, when piston rose rapidly, the fluid of fuel tank sucks by vacuum and the pressure of pump is full of in-oil cylinder cavity rapidly.

Claims

1, a kind of dedicated hydraulic mould bases, be used for the conical gear flashed cold forging, be made up of mould bases and piston oil-cylinder two parts, mould bases comprises cope match-plate pattern, four groups of guide pillars and bushes, upper cavity die backing plate, lower cavity die backing plate, low punch seat, upper cavity die retainer plates that are symmetrically distributed, upper punch, low punch; Piston oil-cylinder comprises annular piston in the cylinder bottom, cylinder body, cylinder body, as the cylinder cap of lower cavity die guide and limit circle, it is characterized in that:

2, dedicated hydraulic mould bases as claimed in claim 1 is characterized in that: the top of described annular piston and recessed die holder tighten up and are one, between the cannelure of annular piston bottom and the cylinder bottom round pool helical spring are housed; Described cylinder bottom, cylinder cap tighten up with cylinder body respectively, and the cylinder bottom rear side has two parallel oil throughs to the cylinder bottom annular boss, and these two oil throughs connect by vertical core and cylinder bottom annular boss upper surface respectively.

3, as claim 1,2 described dedicated hydraulic mould bases, it is characterized in that described cope match-plate pattern is fixed in the slide block bottom surface of single action hydraulic press, described cylinder bottom is fixed on the work top of single action hydraulic press; Two oilholes of described cylinder bottom rear side are connected with hydraulic power unit by conduit under fluid pressure.