CN207788147U - A kind of valve rod circular conical surface multiple tracks ditch groove rolling device - Google Patents

A kind of valve rod circular conical surface multiple tracks ditch groove rolling device Download PDF

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Publication number
CN207788147U
CN207788147U CN201820099463.1U CN201820099463U CN207788147U CN 207788147 U CN207788147 U CN 207788147U CN 201820099463 U CN201820099463 U CN 201820099463U CN 207788147 U CN207788147 U CN 207788147U
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China
Prior art keywords
rolling
slide
conical surface
rolling wheel
valve rod
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CN201820099463.1U
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Chinese (zh)
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魏兵
魏一兵
杨晓明
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Jiangsu Machinery Research & Design Institute Co Ltd
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Jiangsu Machinery Research & Design Institute Co Ltd
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Abstract

The utility model provides a kind of valve rod circular conical surface multiple tracks ditch groove rolling device, include the engine base with inclined-plane, servo motor, ball-screw, translation slide, compressed oil cylinder, rolling wheel, rolling wheel slide, sliding block and the rolling oil cylinder with displacement sensor, ball screw turns are driven by servo motor, driving translates slide and the rolling wheel mounted on translation slide front is moved on circular conical surface the position for needing to roll groove, flow harden is carried out by rolling to exhasut valve stem circular conical surface, to improve valve rod circular cone surface intensity.

Description

A kind of valve rod circular conical surface multiple tracks ditch groove rolling device
Technical field
The utility model is related to a kind of roll units for the exhasut valve stem processing request can adapt to plurality of specifications, especially relate to And a kind of rolling device for processing diesel engine exhasut valve stem circular conical surface multiple tracks groove.
Background technology
It is the failure of valve rod circular cone valve face that the failure of diesel exhaust valve, which mainly shows, including:Abrasion, burn into crackle, fatigue Deng, and the hardness of valve face and corrosion-resistant, fatigue performance can be effectively improved by the reinforcing of valve face, effectively extend the use of product Service life.The process that valve face is strengthened is in air valve matrix conical surface built-up welding Ni-Cr alloy, by roll unit in valve face overlay cladding If surface rolls the groove of arterial highway concentric circles with idler wheel, then removes valve face surplus with the method for machining, in this way after rolling Valve face generate flow harden improve hardness, achieve the effect that valve face strengthen.
Rolling wheel for valve face rolling will also be controlled according to technological requirement and be rolled other than needing to apply big load pressure The position of depth and each concentric circles.Otherwise for the air bleeding valve of different size, the initial position of rolling wheel also needs to adjust.Therefore On exhasut valve stem circular cone valve face roll unit, the structure of rolling wheel and driving rolling wheel is particularly important.
Existing rolling device rolling path is fixed, and rolling size is fixed, and cannot meet the exhasut valve stem processing of plurality of specifications It is required that cannot meet exhasut valve stem circular cone valve face carries out flow harden by rolling, the technological requirement of valve face intensity is improved.
Invention content
To solve the above-mentioned problems, the utility model provides a kind of valve rod circular conical surface multiple tracks ditch groove rolling device, can be effective Flow harden is carried out to exhasut valve stem circular cone valve face, improves valve face intensity, and the utility model can meet plurality of specifications row Air valve processing request.
Valve rod circular conical surface multiple tracks ditch groove rolling device described in the utility model include engine base, rolling wheel, rolling wheel slide and Roll oil cylinder.Sliding block is installed, rolling wheel is fixedly mounted on the sliding block lower end, and rolling oil cylinder, which drives, to be slided in the rolling wheel slide Block moves up and down in rolling wheel slide, to drive rolling wheel to move up and down.
The upper surface of the engine base is inclined-plane, and the stand bevel gradient is consistent with valve rod circular conical surface gradient, and rolling wheel is made to exist When being processed to valve rod, with valve rod circular conical surface on same inclined-plane, if to process the groove of arterial highway concentric circles.The engine base Installation translation slide, the translation slide are moved up and down by translation slide driving mechanism drives edge stand bevel on inclined-plane, the rolling Pinch roller slide is fixedly mounted on the front of translation slide.It translates slide driving mechanism driving translation slide and rolling wheel slide moves It is dynamic, to drive rolling wheel to move, to meet to valve rod process requirements.
The translation slide driving mechanism includes servo motor and ball-screw, the servo motor, ball-screw installation In stand bevel.Servo motor drives ball screw turns, to drive translation slide movement.
Preferably, the sliding block is cylindrical slide, and the cross sectional shape of the cylindrical slide is rectangle.Sliding block is in rolling wheel slide When interior drive rolling wheel moves up and down, it can prevent rolling wheel from occurring twisting phenomenon in rolling.
Rolling wheel slide top installation rolling cylinder installation seat, rolling oil cylinder are installed in rolling cylinder installation seat; Piston thick stick one end of the rolling oil cylinder is connect with upper end of slide block, and the other end is connected with displacement sensor.When rolling oil cylinder stretches out When band movable slider and rolling wheel move down, rolling wheel and the valve rod conical surface contact rotated and constantly downward pressurization carry out Rolling, circular groove is formed on valve rod circular conical surface, after displacement sensor detects that gash depth reaches requirement, rolls oil cylinder It retracts, rolling wheel lifts the rolling for completing the road groove.
Compressed oil cylinder is installed in the top of the translation slide, and compact heap is housed on the piston rod of compressed oil cylinder;Work as rolling wheel When carrying out load rolling, the compact heap compresses translation slide, prevents translation slide from being jacked up.
Valve rod circular conical surface multiple tracks ditch groove rolling device described in the utility model, it is consistent with valve rod circular conical surface gradient by being arranged Stand bevel, installation translation slide and rolling wheel rolls exhasut valve stem circular cone valve face so as to efficiently accomplish, improves valve face Intensity;And the movement by translating slide and scroll wheel, plurality of specifications valve rod processing request can be met.
Description of the drawings
Fig. 1 is the utility model general structure schematic diagram;
In figure:1- engine bases;2- rolling wheels;3- column sliding blocks;4- rolling wheel slides;5- rolls cylinder installation seat;6- is rolled Oil cylinder;7- displacement sensors;8- compressed oil cylinders;9- compact heaps;10- translates slide;11- ball-screws;12- servo motors.
Specific implementation mode
As shown in Figure 1, valve rod circular conical surface multiple tracks ditch groove rolling device described in the utility model includes 1 He of engine base with inclined-plane Slide 10 is translated, translation 10 integral installation of slide is on the inclined-plane of engine base 1.
As shown in Figure 1, the front installation rolling wheel slide 4 of translation slide 10;Column sliding block 3 can in rolling wheel slide 4 To slide up and down, rolling wheel 2 is mounted on 3 lower end of column sliding block and is rolled for groove;It rolls cylinder installation seat 5 and is mounted on rolling wheel The piston thick stick one end on 4 top of slide, rolling oil cylinder 6 is connect with 3 upper end of column sliding block, and the other end is connect with displacement sensor 7.Pressure Locking oil cylinder 8 is mounted on the top of translation slide, and compact heap 9 is housed on the piston rod of compressed oil cylinder.The movement of slide is translated by rolling Ballscrew 11 and servo motor 12 drive.
Utility model works process is as follows:
When normal work, servo motor 12 drives ball-screw 11 to rotate, to drive translation slide 10 in stand bevel On move up and down, make to be mounted on the position for needing to roll groove on the rolling wheel 2 to valve rod circular conical surface of translation slide 10 front;Pressure Locking oil cylinder 8 stretches out, and compact heap 9 compresses translation slide 10, prevents translation slide 10 when rolling from being jacked up.Then, rolling oil cylinder 6 is stretched Go out, column sliding block 3 and rolling wheel 2 driven to move down, the conical surface contact of rolling wheel 2 and the valve rod rotated and constantly to Lower pressurization is rolled, and circular groove is formed on valve rod circular conical surface.When displacement sensor 7 detects that gash depth reaches requirement Afterwards, rolling oil cylinder 6 is retracted, and rolling wheel 2 lifts, and completes the rolling of the road groove.
It is moved later with movable slider and rolling wheel by rolling oil cylinder 6, rolling wheel position is adjusted according to required gash depth; It translates slide 10 to move, drives rolling wheel to be moved on the same inclined-plane of translation slide, make rolling wheel and valve rod conical surface contact, It rolls again after the completion, if so as to roll out the groove of arterial highway concentric circles on circular conical surface, the depth of groove can basis It is required that being controlled.To realize the flow harden of diesel exhaust gas valve rod circular conical surface, valve rod valve face hardness is improved.

Claims (5)

1. a kind of valve rod circular conical surface multiple tracks ditch groove rolling device, including engine base, rolling wheel, rolling wheel slide and rolling oil cylinder;Institute It states and sliding block is installed in rolling wheel slide, rolling wheel is fixedly mounted on the sliding block lower end, and rolling oil cylinder drives sliding block in rolling wheel It is moved up and down in slide to drive rolling wheel to move up and down;It is characterized in that:The upper surface of the engine base is inclined-plane, the engine base Slope is consistent with valve rod circular conical surface gradient;Installation translation slide in the stand bevel, the translation slide is by translation slide Driving mechanism drives edge stand bevel moves up and down;The rolling wheel slide is fixedly mounted on the front of translation slide.
2. valve rod circular conical surface multiple tracks ditch groove rolling device according to claim 1, it is characterised in that:The sliding block is cylindricality The cross sectional shape of sliding block, the cylindrical slide is rectangle.
3. valve rod circular conical surface multiple tracks ditch groove rolling device according to claim 1, it is characterised in that:The rolling wheel slide Top installation rolling cylinder installation seat, rolling oil cylinder are installed in rolling cylinder installation seat;The piston thick stick one of the rolling oil cylinder End is connect with upper end of slide block, and the other end is connected with displacement sensor.
4. valve rod circular conical surface multiple tracks ditch groove rolling device according to claim 1, it is characterised in that:The translation slide drives Motivation structure includes servo motor and ball-screw, and the servo motor, ball-screw are mounted in stand bevel.
5. the valve rod circular conical surface multiple tracks ditch groove rolling device according to claim 1-4 any one claims, feature It is:Compressed oil cylinder is installed in the top of the translation slide, and compact heap is housed on the piston rod of compressed oil cylinder;When rolling wheel carries out When load rolling, the compact heap compresses translation slide.
CN201820099463.1U 2018-01-19 2018-01-19 A kind of valve rod circular conical surface multiple tracks ditch groove rolling device Active CN207788147U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820099463.1U CN207788147U (en) 2018-01-19 2018-01-19 A kind of valve rod circular conical surface multiple tracks ditch groove rolling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820099463.1U CN207788147U (en) 2018-01-19 2018-01-19 A kind of valve rod circular conical surface multiple tracks ditch groove rolling device

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CN207788147U true CN207788147U (en) 2018-08-31

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108080882A (en) * 2018-01-19 2018-05-29 江苏省机械研究设计院有限责任公司 A kind of valve rod circular conical surface multiple tracks ditch groove rolling device
CN112008367A (en) * 2019-05-30 2020-12-01 常州星宇车灯股份有限公司 Lid roll extrusion complementary unit behind car light rubber

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108080882A (en) * 2018-01-19 2018-05-29 江苏省机械研究设计院有限责任公司 A kind of valve rod circular conical surface multiple tracks ditch groove rolling device
CN112008367A (en) * 2019-05-30 2020-12-01 常州星宇车灯股份有限公司 Lid roll extrusion complementary unit behind car light rubber
CN112008367B (en) * 2019-05-30 2024-05-17 常州星宇车灯股份有限公司 Car light rubber rear cover rolling auxiliary mechanism

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