CN2425012Y - Full-automatic bottle cleaner - Google Patents

Abstract

The utility model relates to a full-automatic bottle cleaner without a bottle feeding mechanism, a bottle discharge mechanism, and a bottle loading device (a bottle sleeve), which belongs to a wet-cleaning machine. The full-automatic bottle cleaner is composed of a bottle feeding system, a bottle clamping system, a water cycle system, a flushing system, a blast punching system, a bottle discharging system, an electric system, etc., and a machine frame. The utility model is suitable for completing washing inner and outer, drying, and other working operations for new packing containers (glass bottles, PET plastic bottles, three-piece cans, and shaped bottles) with different shapes and different classes. The utility model has the advantages of compact structure, reasonable layout, frequency-converting speed regulation, convenient regulation and operation. When production capacity is up to 200 bottle /min, the utility model can obtain unmanned operation.

Description

Full automaticity wafer type bottle cleaning machine

The utility model belongs to a kind of package packing machine, and it is that the food filling conveyor line uses the indispensable cleaning apparatus of new bottle.

The widest automatic bottle cleaning machine of domestic existing use, as SC-16, CP-16, QJ-20, ZC-20 and Korea S RWH-24R, Taiwan KDC-306 etc. all is bull swinging injecting type bottle cleaning machine, after bottle enters machine, through a minute bottle screw rod, advance a bottle thumb wheel (star gear), bottle is pushed under the fixing clip, open and clamp a bottle head, upset is 180 ° in the running.Finish and dash bottle, control water, go back to 180 ° again.At last, be transported to next process by the bottle outlet thumb wheel, their characteristics: actuating device is to clamp the bottleneck below when adopting suspension type folder bottle head to grab bottle.In case bottle is high, the bottle footpath changes, need change corresponding part (dividing bottle spiral, star gear), and the replacing time is long, manipulates inconvenience thereupon, output is big more, and a number is many more, and machine is huge more, difficult more to what major diameter, bigbore glass bottle especially, and the clamping rate is not high, easy bottle.The rotary drum spray washing bottle machine that can also see in addition such as XP-24, QJB-24 type, they have into bottle platform, and cylinder feeder, rotary drum, bottle overlap, unload bottle etc., change doleiform in the production and quite bother, and output is also restricted.Also have a kind of full automaticity can washing machine on the market, this machine utilization has the conveying mechanism of the permanent-magnet material belt of magnetic action as jar, is equipped with permanent-magnet material below its belt.Slack tank is finished anti-jar of action on drive wheel under strong magnetic action, realize operations such as flushing oven dry, and this machine only is suitable for what and cleans built-up tin.

The purpose of this utility model: simplify mechanism of push bottles ahead greatly, need not divide a bottle screw rod, advance a bottle thumb wheel, the bottle chuck, do not change any part, adapt to the needs of Fast transforms bottle type.

The technical solution adopted in the utility model is that the bottle of need flushing is sent into folder bottle chain through advancing a bottle conveyer chain.This folder bottle chain moves folder bottle chain frame by parallel relative swinging geometrical clamp bottle chain frame and swinging and forms, the bottle that is rinsed enters between this two chains frame and to clamp and make constant velocity gyroscopic movement in the same way with the chain frame, dash, control operation points such as dried, that pressurized air dries up by the water spray on request, finish the washing bottle task.

The system that describes the utility model bottle cleaning machine below in conjunction with accompanying drawing in detail forms and working process.

The utility model composition is seen Fig. 1, Fig. 2, Fig. 3, comprising: advance bottle system (1), outer flushing system (2), gas blowout flushing system (3), flushing system (4), pre-flushing system (5), circulation pump (6) and go out bottle system (7), folder bottle system (8), electric system (9) etc.Among Fig. 1 and Fig. 2, A is for advancing a bottle direction, and B is the bottle outlet direction, and Ai is a compressed air inlet, and Wi is the clean water import.Fig. 3 is Fig. 1 lateral plan, knows and finds out folder ampuliform condition.

Advancing the bottle system (see figure 4) is made up of retarder (1), drive sprocket (2), chain guide (3), flat-top chain (4) and follower (5) etc.The retarder motor adopts variable-frequency governor.Advance on bottle chain overhead adjustable height of plane, be consistent with other equipment of manufacturing line.

Go out bottle system (see figure 5) structure and form with to advance bottle system basic identical, difference is that retarder adopts mechanical continuously-variable transmission.

The folder bottle system is seen Fig. 6, Fig. 7, Fig. 8, and it moves folder by swinging geometrical clamp and swinging and forms.Fixedly accompany a bottle chain guide (7), fixedly chain frame (8) and grip block (11) (with mobile press from both sides identical); Move and accompany mobile chain frame (9), folder bottle chain (10) and grip block, mobile chain frame is connected with link span (6) with fixing chain frame by four chain frame axles (15), handwheel (14), two adjusting screw(rod)s (12), and it is mobile on chain frame axle that mobile chain frame can pass through four plain bearings (16).Thereby being moved, whole folder reaches the purpose that clamps bottle.The motor of reductor (1) adopt frequency control drive respectively fixedly clip chain frame and mobile clip chain frame separately in the same way Constant Linear Velocity make gyroscopic movement.Folder bottle chain tensioner system (5) adopts the bolt and nut device, and folder bottle chain place what works fine state can stretch during work.Drive sprocket (2), synchronization chain (3), constituted folder bottle conveying and overturn system, handwheel in order to when changing the bottle footpath, regulate the fixedly spacing and the gripping power of chain frame and mobile chain frame by movable sprocket (4) and synchronous sprocket wheel (13) etc.Fig. 7 is the birds-eye view of Fig. 6, and clear reflection is the interrelation of chain frame and mobile chain frame fixedly.

The utility model is straight line wafer type upset bottle cleaning machine.Its working process (with reference to Fig. 1, Fig. 2): before the use,, adjust geometrical clamp bottle chain and move and press from both sides bottle distance of chain frame to correct position (gripping power is fit to) at first according to the bottle specification.After machine starts, to entering into bottle system (1), dash through outer flushing system (2) by spray by A for bottle, delivers to folder bottle system (8), the bottle green phase is to can rotating rubber grip block clamping bottle, bottle turns round with the running of folder bottle chain, and upset is 180 ° while walking, and bottle dashes through pre-flushing system (5) clear water spray earlier during this period, its objective is earlier foul in the bottle is rinsed out, after controlling out addle, bottle is again through the flushing of flushing system (4) clean water, and then the operation control is done.At last at the adhere to globule of gas blowout flushing system (3) with compression net air winding-up bottle inwall, then folder bottle chain with bottle overturn again 180 ° upright, by go out bottle system (7) along B to delivering to the manufacturing line subsequent processing, the water of circulation pump (6) after with the clean water flushing is used for outer flushing system.

The utility model is compared with the bottle cleaning machine of existing market popularity, and advantage is: 1. can be used for difformity, Different types of packing container (vial, PET plastic bottle, built-up tin and special-shape bottle), and realize same machine Flushing need not changed any part. 2. adopt the rubber grip block to clamp body, holding area is big, the clamping rate Height, not broken bottle, the bottle that do not fall. 3. easy to adjust, quick. Change the adjustment of bottle type, only need by regulating The spacing of moving clip bottle chain and geometrical clamp bottle chain gets final product. The adjustment of production capacity is to advance by the frequency converter adjustment Bottle chain, the folder bottle chain speed of service realize. Punching bottle, that the time is done in control is long.

Claims (4)

1. full automaticity bottle cleaning machine, comprise into bottle system, folder bottle system, water-circulating and flushing system, go out bottle system, gas blowout flushing system, electric system and frame, it is characterized in that the bottle that is rinsed moves the folder clamping by parallel swinging geometrical clamp and swinging relative and that do Constant Linear Velocity motion in the same way.

2. according to the bottle cleaning machine of claim 1, its folder bottle system is characterised in that geometrical clamp bottle chain frame and moves folder bottle chain frame by being bolted on the frame, move a folder bottle chain frame and is connected with frame with fixing chain frame, and it is mobile on guide pillar to pass through four plain bearings by four guide pillars, two screw rods.

3. according to the bottle cleaning machine of claim 1, its flushing system has pre-flushing and clean water flushing.It is characterized in that plurality of nozzles on the flushing system is contained on separately the penstocks, the axial line of the water bundle of injection and bottle is in same plane.

4. according to the bottle cleaning machine of claim 1, the gas blowout flushing system is characterised in that face that the gas bundle of the plurality of nozzles of adorning on the tracheae (nozzle tilts 10 °) ejection forms and bottle axle center all-moving surface are in same plane.

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