CN2370019Y - Rapid isothermal spheroidizing annealing furnace - Google Patents
Rapid isothermal spheroidizing annealing furnace Download PDFInfo
- Publication number
- CN2370019Y CN2370019Y CN 99207006 CN99207006U CN2370019Y CN 2370019 Y CN2370019 Y CN 2370019Y CN 99207006 CN99207006 CN 99207006 CN 99207006 U CN99207006 U CN 99207006U CN 2370019 Y CN2370019 Y CN 2370019Y
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- China
- Prior art keywords
- furnace shell
- furnace
- annealing furnace
- spheroidizing annealing
- isothermal spheroidizing
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- Expired - Fee Related
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- 238000000137 annealing Methods 0.000 title claims abstract description 41
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 239000000446 fuel Substances 0.000 claims abstract description 12
- 239000000779 smoke Substances 0.000 claims abstract description 5
- 238000005485 electric heating Methods 0.000 claims abstract description 4
- 239000011449 brick Substances 0.000 claims description 9
- 238000004321 preservation Methods 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract description 5
- 239000010959 steel Substances 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000009529 body temperature measurement Methods 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 5
- 238000010583 slow cooling Methods 0.000 description 3
- 238000005262 decarbonization Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
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Abstract
A high-speed isothermal spheroidizing annealing furnace with high work efficiency, low energy consumption and high processing quality is provided with a roller rod conveying mechanism, an electric heating device and a temperature measurement and control element which are driven by a chain in a furnace shell, a fuel heating zone is arranged in a section close to a feeding end in the furnace shell and is correspondingly provided with a fuel burner, a feeding table is arranged at one end of the furnace shell, a discharging table is arranged at the other end of the furnace shell, a smoke suction hood communicated with a smoke exhaust pipe is arranged above the fuel burner, bricklaying wall bodies are arranged on two sides of a workpiece processing zone in the furnace shell, guardrails are arranged on the inner sides. The annealing furnace is suitable for spheroidizing isothermal annealing of various bearing steels, tool steels or other industrial steels.
Description
The utility model belongs to metallic heat treating furnace, particularly is suitable for the annealing furnace of specialty products.
The existing nodularization isothermal annealing stove that is applicable to all kinds of bearing steels, tool steel or other industrial steel, be the electroheating type annealing furnace, because it is simple by electrically heated, the heat temperature raising section of this stove is slow to the rate of heating of workpiece, heat-up time is long, make the omnidistance annealing time of workpiece elongated, the working efficiency step-down of stove.Because heat-up time is long, and the oxidation of workpiece surface, decarbonization degree are increased the weight of, the globular carbide granularity increases, and the phase error of workpiece is big, thereby has influenced annealing quality, and workpiece annealing first-time qualification rate is reduced.
The purpose of this utility model is to overcoming above-mentioned defective, provides a kind of short to the workpiece heat temperature raising time, and the worker leads height, and energy consumption is low, the rapid isothermal spheroidizing annealing furnace that the workpiece annealing quality is high.
The technical solution of the utility model rapid isothermal spheroidizing annealing furnace is to be provided with in the furnace shell roller rod conveyer, electric heating device and the measurement and control of temperature element that chain drives, its special character is that nearly feed end one section is provided with the fuel Heating district in the furnace shell, is disposed at this fuel Heating district and is provided with oil burner.
Described furnace shell one end is provided with loading bay, and the other end is provided with discharge pedestal.
The workpiece processing district vertically is provided with heat preservation zone from feed end to the discharge end direction described fuel Heating district that continues in this annealing furnace furnace shell, and the heat preservation zone that continues is provided with fast cold-zone, and fast cold-zone is provided with air cooling equipment.
Both sides, workpiece processing district are provided with the body of wall of laying bricks in this annealing furnace furnace shell, and the body of wall inboard of laying bricks is provided with guardrail, and laying bricks is provided with thermal insulation layer between body of wall and furnace shell.
The utility model rapid isothermal spheroidizing annealing furnace is owing to be provided with the fuel Heating district and the corresponding oil burner that is equipped with, being used for the workpiece rapid heating heats up, this fast to the workpiece heating in the annealing furnace more than electrically heated speed with fuel oil, consuming time few, so compare with conventional electrically heated annealing furnace, this annealing furnace is fast to the workpiece rate of heating, the work efficiency height.On probation showing, to compare with bell-jar electric annealing furnace commonly used, this annealing furnace can shorten 10-12 hour to the omnidistance annealing time of workpiece; This annealing furnace can adopt the heating of " No. 0 " diesel combustion, the rapid heating characteristic and the hot working efficiency of this diesel oil have been made full use of, good thermal insulation property in conjunction with stove itself, normally add man-hour continuously, oil, the electric energy consumption total amount is quite low, with electrothermal oven ratio commonly used, this annealing furnace workpiece annealing cost can reduce 40%-50%.Because heat temperature raising speed is fast, workpiece shortens heat-up time, thereby has reduced oxidation, the decarbonization degree of workpiece surface, makes the globular carbide of workpiece surface become thin and fine and close, and annealing quality is improved.
Describe embodiment of the present utility model in detail below in conjunction with accompanying drawing.
Fig. 1-the 1st, this annealing furnace front waist section side direction structural representation;
Fig. 1-2 is this annealing furnace middle part side direction structural representation;
Fig. 1-the 3rd, this annealing furnace rear section side direction structural representation;
Fig. 2-the 1st, this annealing furnace front waist section Y direction (Fig. 1-1 shows) structural representation;
Fig. 2-the 2nd, this annealing furnace middle part Y direction (Fig. 1-1 shows) structural representation;
Fig. 2-the 3rd, this annealing furnace rear section Y direction (Fig. 1-1 shows) structural representation;
Fig. 3 is this annealing furnace directions X (Fig. 1-1 shows) outside view.
Embodiment 1 rapid isothermal spheroidizing annealing furnace, be provided with roller rod 16 conveyers that chain drives in the furnace shell 2 of body of heater, body of heater one end is provided with loading bay 1, and the other end is provided with discharge pedestal 10, the workpiece processing district is divided into A, B, C, D, E, F, G district from feed end to discharge end in the furnace shell, be respectively: A-preheating zone, B-fuel Heating district, C-heat preservation zone, the fast cold-zone of D-, the E-isothermal region, F-slow cooling district, the G-district of coming out of the stove fast; One outside, fuel Heating district is provided with 3 two of oil burners, and the oil heater top is provided with range hood 15 leads in smoke exhaust pipe 14, and feed end is provided with range hood 13 and leads in smoke exhaust pipe 14; Fast cold-zone is provided with air cooling equipment 4 and is provided with thermopair 17; The gentle cold-zone of heat preservation zone is provided with thermopair 18.Both sides, workpiece processing district are provided with the body of wall 6 of laying bricks in the furnace shell, and the body of wall inboard of laying bricks is provided with guardrail 7, lays bricks and is provided with thermal insulation layer 8 between body of wall and furnace shell.Described C-heat preservation zone, E-isothermal region and F-slow cooling district are provided with the radiator tube 5 of in-built electrical heated filament.Body of heater is provided with the sprocket wheel that motor 9 drives and is used for rotating through described chain belt action roller rod 16 in F-slow cooling district and the G-district's intersection of coming out of the stove fast.Come out of the stove fast district and discharge pedestal 10 of G-is provided with the sprocket wheel that worm reducer 11 drives and is used for through 21 rotations of chain belt action roller rod.Charging basket 12 spacings increased when the rotating speed of roller rod 21 came out of the stove workpiece greater than the rotating speed of roller rod 16.But rear portion, the fast cold-zone of G-is provided with the charging basket that hangs formula fire door 20 passive movements from above and backs down, and can close automatically in case too much outwards heat radiation in the stove at two charging basket spacing time zone fire doors 20.The body of heater both sides are provided with shield cap 19 covers and protect radiator tube and sprocket wheel.
Claims (6)
1, rapid isothermal spheroidizing annealing furnace, be provided with roller rod (16) conveyer, electric heating device and measurement and control of temperature element that chain drives in the furnace shell, it is characterized in that nearly feed end one section is provided with the fuel Heating district in the furnace shell, be disposed at this fuel Heating district and be provided with oil burner (3).
2, rapid isothermal spheroidizing annealing furnace as claimed in claim 1 is characterized in that furnace shell one end is provided with loading bay (1), and the furnace shell the other end is provided with discharge pedestal (10).
3, rapid isothermal spheroidizing annealing furnace as claimed in claim 1 or 2 is characterized in that described electric heating device is the radiator tube (5) of in-built electrical heated filament, and described measurement and control of temperature element is a thermopair.
4, rapid isothermal spheroidizing annealing furnace as claimed in claim 3 is characterized in that in the furnace shell that the workpiece processing district vertically is provided with heat preservation zone from feed end to the discharge end direction described fuel Heating district that continues, and the heat preservation zone that continues is provided with fast cold-zone, and fast cold-zone is provided with air cooling equipment (4).
5, rapid isothermal spheroidizing annealing furnace as claimed in claim 3 is characterized in that its top of described oil burner is provided with the range hood (15) that leads to smoke exhaust pipe (14).
6, rapid isothermal spheroidizing annealing furnace as claimed in claim 5 is characterized in that both sides, workpiece processing district are provided with the body of wall of laying bricks (6) in the furnace shell, and the body of wall inboard of laying bricks is provided with guardrail (7), lays bricks and is provided with thermal insulation layer (8) between body of wall and furnace shell.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 99207006 CN2370019Y (en) | 1999-03-24 | 1999-03-24 | Rapid isothermal spheroidizing annealing furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 99207006 CN2370019Y (en) | 1999-03-24 | 1999-03-24 | Rapid isothermal spheroidizing annealing furnace |
Publications (1)
Publication Number | Publication Date |
---|---|
CN2370019Y true CN2370019Y (en) | 2000-03-22 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 99207006 Expired - Fee Related CN2370019Y (en) | 1999-03-24 | 1999-03-24 | Rapid isothermal spheroidizing annealing furnace |
Country Status (1)
Country | Link |
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CN (1) | CN2370019Y (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100368569C (en) * | 2005-04-22 | 2008-02-13 | 广东巨轮模具股份有限公司 | Process and equipment for strengthening and toughening tyre mould |
CN100419096C (en) * | 2006-05-08 | 2008-09-17 | 杭州金舟电炉有限公司 | Netted belt furnace for heating roller with both oil and electricity |
CN100462448C (en) * | 2006-06-14 | 2009-02-18 | 张洪民 | Method of bearing ball annealing and device using the method |
CN100463980C (en) * | 2006-08-22 | 2009-02-25 | 杭州金舟电炉有限公司 | Double layer roller bottom type continuous spheroidizing annealing furnace |
CN102620562A (en) * | 2012-03-12 | 2012-08-01 | 苏州瑞翔三禾科技有限公司 | Carrier roller type gas-electric compound heating mesh belt furnace |
CN102620561A (en) * | 2012-03-12 | 2012-08-01 | 苏州瑞翔三禾科技有限公司 | Gas-electric compound heating mesh belt furnace with gas radiation pipes in vertical arrangement |
CN103512352A (en) * | 2013-09-06 | 2014-01-15 | 浙江康盛股份有限公司 | Steel strip heat treatment heating furnace without inner container |
-
1999
- 1999-03-24 CN CN 99207006 patent/CN2370019Y/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100368569C (en) * | 2005-04-22 | 2008-02-13 | 广东巨轮模具股份有限公司 | Process and equipment for strengthening and toughening tyre mould |
CN100419096C (en) * | 2006-05-08 | 2008-09-17 | 杭州金舟电炉有限公司 | Netted belt furnace for heating roller with both oil and electricity |
CN100462448C (en) * | 2006-06-14 | 2009-02-18 | 张洪民 | Method of bearing ball annealing and device using the method |
CN100463980C (en) * | 2006-08-22 | 2009-02-25 | 杭州金舟电炉有限公司 | Double layer roller bottom type continuous spheroidizing annealing furnace |
CN102620562A (en) * | 2012-03-12 | 2012-08-01 | 苏州瑞翔三禾科技有限公司 | Carrier roller type gas-electric compound heating mesh belt furnace |
CN102620561A (en) * | 2012-03-12 | 2012-08-01 | 苏州瑞翔三禾科技有限公司 | Gas-electric compound heating mesh belt furnace with gas radiation pipes in vertical arrangement |
CN103512352A (en) * | 2013-09-06 | 2014-01-15 | 浙江康盛股份有限公司 | Steel strip heat treatment heating furnace without inner container |
CN103512352B (en) * | 2013-09-06 | 2015-06-24 | 浙江康盛股份有限公司 | Steel strip heat treatment heating furnace without inner container |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C19 | Lapse of patent right due to non-payment of the annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |