CN221558917U - Cell UV insulating coating curing mechanism - Google Patents
Cell UV insulating coating curing mechanism Download PDFInfo
- Publication number
- CN221558917U CN221558917U CN202420040628.3U CN202420040628U CN221558917U CN 221558917 U CN221558917 U CN 221558917U CN 202420040628 U CN202420040628 U CN 202420040628U CN 221558917 U CN221558917 U CN 221558917U
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- electrodeless lamp
- battery cell
- curing
- light source
- cell
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- 239000011248 coating agent Substances 0.000 title claims abstract description 18
- 238000000576 coating method Methods 0.000 title claims abstract description 18
- 238000007711 solidification Methods 0.000 claims abstract description 13
- 230000008023 solidification Effects 0.000 claims abstract description 13
- 238000001816 cooling Methods 0.000 claims description 11
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 8
- 230000005611 electricity Effects 0.000 claims description 7
- 239000003973 paint Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims 3
- 238000001723 curing Methods 0.000 description 54
- 238000003848 UV Light-Curing Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Coating Apparatus (AREA)
Abstract
The utility model relates to a battery cell UV insulating coating curing mechanism which comprises an electrodeless lamp curing device, a battery cell conveying device and a mounting base, wherein the battery cell conveying device is arranged on the upper surface of the mounting base, the electrodeless lamp curing device is arranged above the battery cell conveying device and comprises an electrodeless lamp, an electrodeless lamp cover is arranged below the electrodeless lamp, an opening is arranged below the electrodeless lamp cover, a light source baffle is arranged at the opening and is in rotary connection with the electrodeless lamp cover, a correlation photoelectric sensor is arranged at the feeding end of the battery cell conveying device, a plurality of battery cell supporting cups are arranged on the battery cell conveying device, and the distance between adjacent battery cell supporting cups is the same as the distance between the correlation photoelectric sensor and the electrodeless lamp curing device. The utility model can realize automatic switching of the light source, so that the light source of the electrodeless lamp can be quickly irradiated on the battery cell, and the curing speed is improved; in addition, the rotary automatic solidification of the cylindrical battery cell can be realized, and the uniform solidification of the ink on the surface of the battery cell is ensured.
Description
Technical Field
The utility model relates to the technical field of UV (ultraviolet) coating curing equipment, in particular to a battery cell UV insulating coating curing mechanism.
Background
The UV insulating coating spray printing on the surface of the battery cell is a novel process, and UV ink on the surface of a square battery or a cylindrical battery needs to be solidified by an electrodeless lamp. The existing curing device can only irradiate a certain direction of a product, but cannot irradiate the product in all directions, so that the curing speed of the product is low, and the curing efficiency of the product is reduced. In addition, the length of the electrodeless lamp in the current market is limited, and if the curing area is longer, a plurality of electrodeless lamps are needed to be spliced, so that the cost is increased.
The utility model patent CN215587042U discloses a UV paint curing device, which comprises a base, a curing box, a conveyor belt, a UV curing lamp set, a purifying bellows and a dust collecting box, wherein the curing box is positioned at the upper end of the base, the conveyor belt penetrates through the curing box, the UV curing lamp set is positioned in the curing box, the UV curing lamp set is provided with a plurality of UV curing lamp sets, and the UV curing lamp sets are uniformly distributed at the top end and the two sides in the curing box. The utility model patent CN218854759U discloses a UV coating curing device, which comprises a fixed machine table, wherein the upper end of the fixed machine table is fixedly provided with a support frame, the upper end of the support frame is provided with a threaded sleeve, the inside of the threaded sleeve is connected with a screw rod in a threaded manner, the lower end of the screw rod is rotationally connected with a first lifting plate through a rotating bearing, the upper end of the support frame is provided with an electric motor for driving the screw rod, the first lifting plate is provided with a sliding assembly, the sliding assembly is provided with a heating lamp tube, the lower end of the fixed machine table is fixedly provided with a fixed plate, the upper end of the fixed plate is provided with a lifting structure, and the lifting structure is positioned right below the heating lamp tube. However, the problems of uneven temperature of a light source in a curing area, uneven curing of UV ink on the surface of the battery cell, long curing time and the like still exist, and the curing effect of the UV coating is affected.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a curing mechanism for a battery cell UV insulating coating, which can realize automatic switching of a light source, enable the light source of an electrodeless lamp to quickly irradiate on the battery cell and improve the curing speed of the battery cell UV insulating coating.
The technical scheme adopted by the utility model is as follows:
The utility model provides a battery core UV insulating coating curing mechanism, includes electrodeless lamp curing means, battery core conveyor, installation base, battery core conveyor sets up at installation base upper surface, electrodeless lamp curing means establishes in battery core conveyor top, electrodeless lamp curing means includes the electrodeless lamp, and the electrodeless lamp below is equipped with the electrodeless lamp cover, and the electrodeless lamp cover below is equipped with the opening, and the opening part is equipped with the light source baffle, the light source baffle rotates with the electrodeless lamp cover to be connected, battery core conveyor's material loading end is equipped with correlation formula photoelectric sensor, be provided with a plurality of battery core on the battery core conveyor and hold in the palm the cup, the distance between the adjacent battery core holds in the palm the cup is the same with the distance under correlation formula photoelectric sensor to the electrodeless lamp curing means.
Therefore, when the battery core coated with the UV ink needs to be cured, the battery core supporting cup provided with the battery core is moved to the lower part of the electrodeless lamp curing device through the battery core conveying device to be cured, the opposite-type photoelectric sensor at the feeding end of the battery core conveying device can monitor the position of the battery core, as the distance between the adjacent battery core supporting cups is the same as the distance from the opposite-type photoelectric sensor to the lower part of the electrodeless lamp curing device, when the battery core passes through the opposite-type photoelectric sensor, the battery core is just positioned under the electrodeless lamp curing device, and meanwhile, the electrodeless lamp curing device can control the light source baffle to turn away from the opening of the electrodeless lamp cover according to the signal feedback of opposite-type photoelectric, so that the battery core can be accurately moved to the curing position during curing, the electrodeless lamp can be cured rapidly, the curing time is shortened, and the curing efficiency is improved.
Further, the correlation photoelectric sensor is any correlation photoelectric sensor existing in the market. The emitting end of the opposite-emitting photoelectric sensor emits red light or infrared light, the receiving end receives the red light or infrared light, and an object is cut off by light to output a signal.
Further, the electric core conveying device comprises a synchronous belt logistics line, and the electric core supporting cup is fixed on the synchronous belt logistics line. Therefore, when a certain cell support cup passes through the correlation photoelectric sensor, the position of the cell support cup at the adjacent position can be determined, and the cell UV insulating coating is cured by moving the synchronous belt logistics line to the curing position.
Further, a jacking rotating mechanism is arranged below the battery cell conveying device and is located right below the electrodeless lamp shade. When the battery cell reaches the position right below the electrodeless lamp curing device, the top of the jacking rotating mechanism is connected with the bottom of the battery cell supporting cup.
Specifically, jacking rotary mechanism includes motor, cylinder, support, the support is fixed on the installation base, motor and support sliding connection, the bottom and the cylinder of motor are connected, and the bottom butt of motor and electric core support cup is passed through the axis of rotation at the top. So, when the electric core moved the solidification position, jacking rotary mechanism received the feedback signal of correlation photoelectric sensor, and the cylinder upwards moved, promotes the motor and upwards moved, and the axis of rotation at the top of motor is connected with the bottom that the electric core held in the palm the cup to the motor can drive the electric core and hold in the palm the cup rotation, makes the electric core rotatory together, is favorable to the even solidification of the UV ink on electric core surface, improves curing efficiency.
Further, one side of the electrodeless lamp shade is provided with a cold air inlet hole, and the other side opposite to the cold air inlet hole is provided with a hot air discharge pipeline. And a cooling vortex air gun is arranged above the cold air inlet hole and is communicated with the air blower through an air inlet pipeline. Therefore, the cooling vortex air gun sends cold air into the electrodeless lamp shade to cool the electrodeless lamp shade, and the air after heat exchange is discharged from the hot air discharge pipeline, so that the temperature of a light source irradiated by the electrodeless lamp is kept uniform.
Further, the electrodeless lamp curing device is fixed on the mounting base through the frame and is connected with the frame in a sliding mode. Therefore, the electrodeless lamp curing device can slide on the frame along the vertical direction, and the distance between the electrodeless lamp and the battery cell is adjusted so as to adapt to the battery cells with different sizes.
Further, an angle adjusting component is arranged above the electrodeless lamp curing device. Thus, the angle of the electrodeless lamp is adjusted.
Further, the periphery of the electrodeless lamp curing device is provided with a light source protection device, and the battery cell conveying device penetrates through the light source protection device.
Compared with the prior art, the utility model has the following beneficial effects:
(1) According to the utility model, the battery core is accurately moved to the curing position through the battery core conveying device, the opposite-emission type photoelectric sensor and the light source baffle plate, and meanwhile, the automatic switching of the light source is realized, so that the light source of the electrodeless lamp is quickly irradiated on the battery core, and the curing speed is improved.
(2) Through jacking rotary mechanism, realize the rotatory automatic curing of cylinder electricity core, ensure that electric core surface ink solidification is even.
(3) Cold air is fed into the electrodeless lamp shade through the cooling vortex cold air gun, and hot air is sucked out through negative pressure, so that the temperature of a light source irradiated by the electrodeless lamp is uniform, and the solidification effect is ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the conveyor apparatus of the present utility model;
FIG. 3 is a schematic diagram of an electrodeless lamp temperature regulation assembly of the present utility model;
Fig. 4 is a schematic structural view of a jacking rotation mechanism and a correlation photoelectric sensor of the utility model.
Reference numerals illustrate: the device comprises a 1 electrodeless lamp curing device, a 1-1 electrodeless lamp, a 1-2 electrodeless lamp shade, a 1-3 light source baffle, a 1-4 hot air discharge pipeline, a 1-5 cold air inlet, a 1-6 cooling vortex cold air gun, a 1-7 blower, a 1-8 air inlet pipeline, a 2 light source protecting device, a 3 electric core conveying device, a 3-1 synchronous belt object streamline, a 3-2 electric core supporting cup, a 4 mounting base, a 5 frame, a 6 electric core, a 7 angle adjusting component, an 8 correlation photoelectric sensor, a 9 jacking rotating mechanism, a 9-1 motor and a 9-2 cylinder.
Detailed Description
The utility model will be described in detail below with reference to the drawings in connection with embodiments. It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other. For convenience of description, the words "upper", "lower", "left" and "right" are used hereinafter to denote only the directions corresponding to the upper, lower, left, and right directions of the drawings, and do not limit the structure.
As shown in fig. 1-4, the curing mechanism of the battery cell UV insulating paint comprises an electrodeless lamp curing device 1, a light source protection device 2, a battery cell conveying device 3 and a mounting base 4. The installation base 4 is of a box structure, a plurality of rotating wheels and supporting seats are installed at the bottom of the installation base 4, and the rotating wheels are contacted with the ground by adjusting the supporting seats when the installation base 4 needs to move. The upper surface of the mounting base 4 is provided with a battery cell conveying device 3 along the length direction, an electrodeless lamp curing device 1 is arranged above the battery cell conveying device 3, and the electrodeless lamp curing device 1 is fixed on the mounting base 4 through a frame 5; the periphery of the electrodeless lamp curing device 1 is provided with a light source protection device 2, and the battery cell conveying device 3 penetrates through the light source protection device 2; a jacking and rotating mechanism 9 is arranged below the battery cell conveying device 3.
As shown in fig. 2, the cell conveying device 3 includes a synchronous belt material flow line 3-1 and a cell support cup 3-2. The battery cell support cups 3-2 are arranged on the synchronous belt object flow line 3-1, a plurality of battery cell support cups 3-2 are arranged, and the battery cells 6 are placed in the battery cell support cups 3-2. Gaps are symmetrically arranged on the edge of the cell support cup 3-2. Two ends of the synchronous belt object flow line 3-1 are provided with opposite-emission photoelectric sensors 8, and opposite-emission light of the opposite-emission photoelectric sensors 8 can pass through the gaps.
As shown in FIG. 3, the electrodeless lamp curing device 1 comprises an electrodeless lamp 1-1, an electrodeless lamp shade 1-2, a light source baffle plate 1-3, a hot gas discharge pipeline 1-4, a cold gas inlet hole 1-5, a cooling vortex cold air gun 1-6 and a blower 1-7. The electrodeless lamp shade 1-2 is arranged below the electrodeless lamp 1-1, the left side of the electrodeless lamp shade 1-2 is provided with a cold air inlet hole 1-5, and the right side is provided with a hot air discharge pipeline 1-4; the cooling vortex cold air gun 1-6 is arranged at the left side of the lower part of the electrodeless lamp 1-1, the cooling vortex cold air gun 1-6 is arranged above the cold air inlet hole 1-5, and the cooling vortex cold air gun 1-6 is communicated with the air blower 1-7 through the air inlet pipeline 1-8; a light source baffle plate 1-3 is arranged below the electrodeless lamp shade 1-2. The electrodeless lamp curing device 1 is fixed on the mounting base 4 through a frame 5, and the electrodeless lamp curing device 1 is connected with the frame 5 in a sliding manner through a sliding rail. An angle adjusting component 7 is arranged above the electrodeless lamp curing device 1.
As shown in fig. 4, the lifting and rotating mechanism 9 comprises a motor 9-1, a cylinder 9-2 and a bracket. The support is provided with a sliding rail, the motor 9-1 is in sliding connection with the support through the sliding rail, the motor 9-1 is located above the air cylinder 9-2, the top of the air cylinder 9-2 is connected with the bottom of the motor 9-1, and the air cylinder is telescopic. The jacking and rotating mechanism 9 is arranged inside the mounting base 4.
When the cylindrical battery cells with different sizes are coated with UV ink and need to be solidified by the electrodeless lamp, the battery cell 6 in the battery cell supporting cup 3-2 is moved to the corresponding position by the synchronous belt logistics line 3-1, the position of the battery is monitored by the correlation photoelectric sensor 8, and the battery is accurately moved to the solidification position by the signal feedback of correlation photoelectric; at this time, the jacking and rotating mechanism 9 starts to work, the air cylinder 9-2 moves upwards to push the motor 9-1 to move upwards together, so that the rotating shaft of the motor 9-1 is connected with the bottom of the battery cell supporting cup, the motor 9-1 drives the battery cell supporting cup 3-2 (a bearing is arranged in the battery cell supporting cup) and the cylindrical battery to rotate, the light source baffle plate 1-3 is opened, and the electrodeless lamp solidifies the UV ink coated on the cylindrical battery cell. Ensure that the UV insulating ink is fully cured in 3 seconds. The irradiation area of the electrodeless lamp needs to be controlled at 30-60 ℃, if the temperature is too high, cold air is sent to the cold air inlet hole 1-5 through the cooling vortex cold air gun 1-6, the electrodeless lamp cover 1-2 is cooled, then the electrodeless lamp cover is discharged through the hot air discharge pipeline 1-4, the high-power blower 1-7 arranged at the bottom of the air inlet pipeline 1-8 is beneficial to discharging hot air, the temperature stability of the curing area is kept, and the temperature of a light source irradiated by the electrodeless lamp is uniform. After the solidification is finished, the air cylinder 9-2 moves downwards to drive the motor 9-1 to move downwards together, the rotating shaft of the motor 9-1 is separated from the bottom of the cell supporting cup, the cell 6 is moved out of the solidification area by the synchronous belt material flow line 3-1, and the lower opening of the electrodeless lamp shade 1-2 is closed by the light source baffle of the light source baffle 1-3.
The foregoing examples are set forth in order to provide a more thorough description of the present utility model and are not intended to limit the scope of the utility model, and various modifications of the utility model, which are equivalent to those skilled in the art upon reading the present utility model, will fall within the scope of the utility model as defined in the appended claims.
Claims (9)
1. The utility model provides an electricity core UV insulating coating curing mechanism, includes electrodeless lamp solidification equipment (1), electricity core conveyor (3), installation base (4), electricity core conveyor (3) set up at installation base (4) upper surface, electrodeless lamp solidification equipment (1) are established in electricity core conveyor (3) top, a serial communication port, electrodeless lamp solidification equipment (1) are including electrodeless lamp (1-1), are equipped with electrodeless lamp shade (1-2) below electrodeless lamp shade (1-1), are equipped with the opening below electrodeless lamp shade (1-2), and the opening part is equipped with light source baffle (1-3), light source baffle (1-3) are connected with electrodeless lamp shade (1-2) rotation, the material loading end of electricity core conveyor (3) is equipped with correlation formula photoelectric sensor (8), be provided with a plurality of electric core on electricity core conveyor (3) and hold in the palm cup (3-2), the distance between adjacent electric core holds in the palm cup (3-2) is the same with the distance under electrodeless lamp solidification equipment (1) to the photoelectric sensor (8).
2. The cell UV-insulating paint curing mechanism according to claim 1, wherein the cell conveying device (3) comprises a synchronous belt logistics line (3-1), and a plurality of cell support cups (3-2) are arranged on the synchronous belt logistics line (3-1).
3. The battery cell Ultraviolet (UV) insulating coating curing mechanism according to claim 1, wherein a jacking rotating mechanism (9) is arranged below the battery cell conveying device (3), the jacking rotating mechanism (9) is located under the electrodeless lamp shade (1-2), and when the battery cell (6) reaches under the electrodeless lamp curing device (1), the top of the jacking rotating mechanism (9) is connected with the bottom of the battery cell supporting cup (3-2).
4. A cell UV insulating paint curing mechanism according to claim 3, wherein the jacking and rotating mechanism (9) comprises a motor (9-1), a cylinder (9-2) and a bracket, wherein the bracket is fixed on the mounting base (4), the motor (9-1) is in sliding connection with the bracket, the bottom of the motor (9-1) is connected with the cylinder (9-2), and the top of the motor (9-1) is in abutting connection with the bottom of the cell support cup (3-2) through a rotating shaft.
5. The curing mechanism of the electric core UV insulation coating according to claim 1, wherein one side of the electrodeless lamp shade (1-2) is provided with a cold air inlet hole (1-5), and the other side opposite to the cold air inlet hole (1-5) is provided with a hot air discharge pipeline (1-4).
6. The battery cell UV insulation coating solidifying mechanism according to claim 5, wherein a cooling vortex air gun (1-6) is arranged above the cold air inlet hole (1-5), and the cooling vortex air gun (1-6) is communicated with a blower (1-7) through an air inlet pipeline (1-8).
7. The battery cell Ultraviolet (UV) insulating coating curing mechanism according to any one of claims 1-6, wherein the electrodeless lamp curing device (1) is fixed on the mounting base (4) through a frame (5), and the electrodeless lamp curing device (1) is in sliding connection with the frame (5).
8. The battery cell Ultraviolet (UV) insulating paint curing mechanism according to any one of claims 1-6, wherein an angle adjusting assembly (7) is arranged above the electrodeless lamp curing device (1).
9. The curing mechanism of the battery cell UV-insulation coating according to any one of claims 1 to 6, wherein a light source protection device (2) is arranged around the electrodeless lamp curing device (1), and the battery cell conveying device (3) penetrates through the light source protection device (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420040628.3U CN221558917U (en) | 2024-01-08 | 2024-01-08 | Cell UV insulating coating curing mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202420040628.3U CN221558917U (en) | 2024-01-08 | 2024-01-08 | Cell UV insulating coating curing mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221558917U true CN221558917U (en) | 2024-08-20 |
Family
ID=92286720
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202420040628.3U Active CN221558917U (en) | 2024-01-08 | 2024-01-08 | Cell UV insulating coating curing mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221558917U (en) |
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2024
- 2024-01-08 CN CN202420040628.3U patent/CN221558917U/en active Active
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