CN115183561A - Vertical composite board drying device for PEEK board prepreg and implementation method - Google Patents

Vertical composite board drying device for PEEK board prepreg and implementation method Download PDF

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Publication number
CN115183561A
CN115183561A CN202210657117.1A CN202210657117A CN115183561A CN 115183561 A CN115183561 A CN 115183561A CN 202210657117 A CN202210657117 A CN 202210657117A CN 115183561 A CN115183561 A CN 115183561A
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air
plate
box
energy
composite
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CN202210657117.1A
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CN115183561B (en
Inventor
史丽娟
孙攀
柏涛
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Jiangsu Hengbo Composite Material Co ltd
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Jiangsu Hengbo Composite Material Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/10Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
    • F26B13/101Supporting materials without tension, e.g. on or between foraminous belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D31/00Other cooling or freezing apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/001Handling, e.g. loading or unloading arrangements
    • F26B25/003Handling, e.g. loading or unloading arrangements for articles
    • F26B25/004Handling, e.g. loading or unloading arrangements for articles in the shape of discrete sheets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B25/00Details of general application not covered by group F26B21/00 or F26B23/00
    • F26B25/02Applications of driving mechanisms, not covered by another subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a composite board vertical drying device for PEEK board prepreg and an implementation method, and belongs to the field of processing of PEEK boards. The invention relates to a composite board vertical drying device for PEEK board prepreg and an implementation method, which comprises the following steps: the lifting movable frame is used for adjusting the height of the drying device and is positioned above the workbench, the energy-saving drying box is used for intelligently adjusting the wind direction and is positioned above the connecting support plate. The invention solves the problems of overlarge energy consumption, poor environmental protection effect and inconvenient adjustment of a plate drying device in the prior art, the monitoring equipment senses the surface humidity of the composite plate, the movable air guide box is used for discharging hot air according to the angle of the movable air guide box adjusted by the humidity, the discharging position is adapted to the position to be dried of the composite plate, and the movable air guide box is accurately adjusted according to the specific position, so that the service time of the energy-saving drying box can be effectively reduced, and the electric energy consumption of the energy-saving drying box is saved.

Description

Vertical composite board drying device for PEEK board prepreg and implementation method
Technical Field
The invention relates to the technical field of processing of PEEK plates, in particular to a vertical drying device for a composite plate for a PEEK plate prepreg and an implementation method.
Background
The peek plate has physical and chemical properties such as high temperature resistance, chemical corrosion resistance and the like, is a crystalline polymer material, has a melting point of 334 ℃, a softening point of 168 ℃ and a tensile strength of 132-148 MPa, can be used as a high temperature resistant structural material and an electrical insulating material, and can be compounded with glass fibers or carbon fibers to prepare a reinforcing material. Generally, a polyaryl ether high polymer obtained by condensation with aromatic dihydric phenol is adopted.
During the processing of the peek sheet prepreg, the following defects tend to exist:
1. the surface of the composite board for the prepreg needs to be dried, but the existing board drying device has overlarge energy consumption, poor environmental protection effect and inconvenient adjustment.
2. The existing plate drying device is poor in functionality.
In view of these defects, it is necessary to design a vertical drying device for composite board for PEEK board prepreg and an implementation method thereof.
Disclosure of Invention
The invention aims to provide a vertical drying device for a composite board for PEEK board prepreg and an implementation method, which can solve the problems of excessive energy consumption, poor environmental protection effect and inconvenience in adjustment of a board drying device in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a vertical drying device of composite sheet material for PEEK panel preimpregnation material, includes:
the device comprises a workbench, wherein connecting supporting plates for assisting installation work are welded on two sides above the workbench, and a feeding box for storing waste materials is arranged inside the workbench;
further comprising:
the lifting movable frame is used for adjusting the height of the drying device and is positioned above the workbench, a windproof soft cushion for shielding air flow is arranged in the middle of the lifting movable frame, and movable baffles for shielding air flow are arranged at the front end and the rear end above the lifting movable frame;
the energy-saving drying box is used for intelligently adjusting the wind direction and is positioned above the connecting support plate, a second electric cylinder for adjusting the height of the device is arranged between the upper end of the energy-saving drying box and one side of the outer part of the lifting movable frame, and a movable wind guide box for adjusting the wind direction is arranged on the inner side of the energy-saving drying box;
the plate conveying belt is used for feeding and discharging composite plates and is positioned below the middle of the workbench, and conveying rollers for driving the plate conveying belt are mounted at two ends inside the plate conveying belt;
the clamping plates for limiting the composite plates are positioned on two sides of the upper end of the plate conveyor belt, and a plurality of guide wheels for supporting and protecting the composite plates are arranged on the inner sides of the clamping plates;
the cleaning frame is used for processing the waste materials on the surface of the composite board and is provided with two cleaning frames, the two cleaning frames are respectively positioned above the two clamping plates, and the cleaning roller used for automatically cleaning is installed on the inner side of each cleaning frame.
Preferably, anti-skidding bases are installed on two sides of the lower end of the workbench, a drain pipe is arranged at the lower end of the outer surface of the workbench, a valve is arranged inside the drain pipe, the lower end of the lifting movable frame is connected with the workbench through a fixed screw, and the energy-saving drying box penetrates through the lifting movable frame and is connected with the lifting movable frame through a fixed screw.
Preferably, the upper end swing joint of hinge and lift adjustable shelf is passed through to adjustable fender's upper end, it inhales the piece to be provided with the magnetism between adjustable fender and the lift adjustable shelf, just adjustable fender inhales the piece through the magnetism and the actuation of lift adjustable shelf, prevent wind the both ends and the lift adjustable shelf fixed connection of cushion, sensor assembly is all installed to the upper end both sides of lift adjustable shelf, sensor assembly includes laser positioning sensor, temperature sensor and humidity transducer.
Preferably, the one end of activity induced air case extends to the inside of energy-conserving stoving case and is connected through the pivot rotation with energy-conserving stoving case, just the lower extreme of activity induced air case is provided with sealed fan housing, the both ends of sealed fan housing respectively with activity induced air case and energy-conserving stoving case sealing connection, third electronic jar is all installed to the outside both sides of activity induced air case, the both ends of third electronic jar all rotate with activity induced air case and energy-conserving stoving case respectively through the go-between and are connected, install the hot plate in the middle of the inside of energy-conserving stoving case, resistance heating circle is installed to one side of hot plate, the draught fan is installed to one side of resistance heating circle, the inboard of activity induced air case is provided with a plurality of wind direction regulating plate, a plurality of through connecting rod interconversion between the wind direction regulating plate, the lower terminal surface of energy-conserving stoving case is provided with the mouth of preventing that is used for ponding circulation.
Preferably, spacing support frame is all installed to the both sides of panel conveyer belt, fixed screw connection is passed through with the outside of workstation in the upper end of spacing support frame, the internally mounted of workstation has gear motor, driving belt is installed to outside one side of panel conveyer belt, and the transfer roller passes through driving belt and is connected with the gear motor transmission.
Preferably, the externally mounted of leading wheel has the slip wheel cover, install pressure spring between slip wheel cover and the grip block, connecting sleeve is installed to one side of grip block, first electronic jar is installed to the lower extreme of joint support board, the one end fixedly connected with transfer line of first electronic jar, the transfer line extends to inside and the connecting sleeve of connecting sleeve and passes through integral key shaft fixed connection, the lower extreme of clearance frame passes through the set screw and is connected with the grip block, just the upper end of clearance frame is provided with location slide bar and location sleeve, and location slide bar and lift adjustable shelf fixed connection, and location sleeve passes location slide bar and location slide bar sliding connection, and location sleeve's one end and clearance frame welded connection.
Preferably, the centre of clearance frame is provided with the vent, and the hot-air that energy-conserving stoving case distributed out passes through the leading-in extremely clearance frame inboard of vent, through the clearance frame, the shaft coupling is all installed at the both ends of clearance roller, the clearance roller passes through the axle sleeve and is connected with the shaft coupling rotation, the locating rack is installed to one side of shaft coupling, the outside both sides of clearance frame all are provided with the direction spout, one side of locating rack is provided with the sliding block, the sliding block extends to the inside and clearance frame sliding connection of direction spout, electric motor is installed to the lower extreme of clamp plate, electric motor's upper end is connected with the screw thread lead screw, the upper end of screw thread lead screw extends to inside sliding block and the sliding block threaded connection of running through of clearance frame.
Preferably, the safe cold air box that is used for quick cooling is installed to the up end of lift adjustable shelf, the both sides of safe cold air box all are provided with coolant tank, coolant tank's surface is provided with the heat transfer hole, semiconductor cooling fin transformer is installed to outside one side of coolant tank, be connected with the air duct way that a plurality of is used for transmitting the cold air between coolant tank and the safe cold air box, the one end of air duct way is provided with the check valve, just the surface of safe cold air box is provided with the filter screen, the internally mounted of safe cold air box has the air-blower, the air duct case is installed to the lower extreme of air-blower, the air duct case extends to the inside and lift adjustable shelf sealing connection of lift adjustable shelf.
Preferably, the scraping plate is installed below the plate conveying belt, the plate connecting strips are installed on two sides of the scraping plate, the upper end of each plate connecting strip is connected with the lower end face of the workbench through a fixing screw, the inclined cleaning plate is installed at the rear end of the scraping plate, and one end of the inclined cleaning plate is attached to the outer surface of the plate conveying belt.
An implementation method of a composite board vertical drying device for PEEK board prepreg comprises the following steps:
the method comprises the following steps: the height of the lifting movable frame is adjusted, the overall height of the device is changed, the device is suitable for processing composite plates with different heights, and after the height is adjusted, the air moving range in the device is changed, so that the air moving range is reduced, and the optimal drying effect is achieved;
step two: the conveying roller is driven to rotate by the speed reducing motor, the conveying roller drives the plate conveying belt to move, the composite plate is placed above the plate conveying belt, and vertical drying is carried out;
step three: the first electric cylinder can drive the transmission rod to stretch, the position of the clamping plate is adjusted according to the thickness of the composite board, a plurality of transverse guide wheels on the inner side of the clamping plate are attached to the surface of the composite board, and the composite board is driven to be transported by matching with a board conveying belt, so that the stability of the whole composite board is kept;
step four: the position of the movable air inducing box is driven to be adjusted through the stretching of the third electric cylinder, the position of an air outlet is changed by the movable air inducing box, air is uniformly heated through a resistance heating ring in the energy-saving drying box after the air is introduced into the energy-saving drying box by the induced draft fan, the air is discharged through the movable air inducing box, and the wind direction is changed through the adjusted wind direction adjusting plate and the adjusted movable air inducing box, so that the position of hot wind is adjusted with high precision to adapt to different works;
step five: in the drying process, the electric motor drives the threaded lead screw to rotate, the threaded lead screw drives the sliding block to lift, and the sliding block drives the cleaning roller to lift, so that the surface of the composite board is cleaned;
step six: after drying, cool down through the inside cooling water of semiconductor cooling fin transformer with coolant tank, inside the cold air of production passes through the leading-in coolant tank in air duct way, insufflates the below of lift adjustable shelf with the cold air through the air-blower, carries out rapid cooling to the composite board after drying, conveniently receives material work.
Compared with the prior art, the invention has the following beneficial effects:
1. the vertical drying device for the composite board for the PEEK board prepreg and the implementation method thereof can drive the height of the lifting movable frame to change by the extension and contraction of the second electric cylinder during working, change the overall height of the device, adapt to the processing work of the composite boards with different heights, change the air moving range in the device after adjusting the height, reduce the air moving range so as to achieve the best drying effect, reduce the use time of drying equipment, save energy, the working quality is improved, in the work, the surface humidity of the composite board is sensed through the monitoring equipment, according to the angle of the movable air guiding box for humidity adjustment, the movable air guiding box discharges hot air, the discharge position adapts to the position to be dried of the composite board, and therefore the best drying work is achieved, the movable air guiding box is accurately adjusted according to the specific position, the service time of the energy-saving drying box can be effectively shortened, the electric energy consumption of the energy-saving drying box is saved, and the environment-friendly effect is effectively improved.
2. This vertical drying device of composite sheet material and implementation method for PEEK panel preimpregnation material, can be according to composite sheet material's thickness, adjust the position of clamp plate, make the inboard a plurality of horizontal leading wheels of clamp plate and composite sheet material surface laminating, the panel conveyer belt that deuterogamies drives the transportation, keep the holistic stability of composite sheet material, it is flexible to drive the transfer line through first electronic jar, the transfer line promotes connecting sleeve, make the position of clamp plate and clearance frame adjust, clamp plate and clearance frame are adjusted the back, adaptable different thickness's composite sheet material, be convenient for carry out stoving work, moreover, the steam generator is simple in structure, and convenient and practical, and can improve clearance frame and clamp plate stability at the removal in-process through location slide bar and location sleeve, conveniently go on unloading.
3. This vertical drying device of composite sheet material for PEEK panel preimpregnation material and implementation method, accessible electric motor drives the screw thread lead screw and rotates, the screw thread lead screw drives the sliding block and goes up and down, the sliding block drives the cleaning roller and goes up and down, thereby carry out the cleaning work to the composite sheet material surface, and conveniently improve the stability of cleaning roller through the direction spout, the panel conveyer belt is in transportation process, the waste material that the composite sheet material surface carried, accessible slant cleaning plate can clear up the panel conveyer belt surface, can improve the functionality, simultaneously can make things convenient for follow-up work, can blow in the below of lift adjustable shelf with cold air through the air-blower, carry out rapid cooling to the composite sheet material after drying, conveniently receive material work, prevent the too high circumstances that influences the transportation of composite sheet material stoving back surface temperature, improve the functionality.
Drawings
FIG. 1 is a front isometric view of the present invention;
FIG. 2 is a side isometric view of the present invention;
FIG. 3 is a top isometric view of the present invention;
FIG. 4 is a bottom isometric view of the present invention;
FIG. 5 is a front view of the present invention;
FIG. 6 is a side isometric view of the energy-saving drying oven of the present invention;
FIG. 7 is an internal structure view of the energy-saving drying box of the present invention;
FIG. 8 is an internal structural view of the clamping plate of the present invention;
FIG. 9 is an enlarged partial view of region A of the present invention;
FIG. 10 is a top isometric view of the safety cooling air box of the present invention;
FIG. 11 is a bottom isometric view of the safety cooling air box of the present invention.
In the figure: 1. a work table; 101. connecting the supporting plate; 102. an anti-slip base; 103. a first electric cylinder; 104. a sewage discharge pipe; 2. a lifting movable frame; 201. a windproof soft cushion; 202. a second electric cylinder; 203. a movable baffle; 204. a sensor assembly; 3. an energy-saving drying box; 301. a movable air guide box; 302. a wind direction adjusting plate; 303. sealing the fan cover; 304. a third electric cylinder; 305. heating the plate; 306. a resistance heating coil; 307. an induced draft fan; 308. a waterproof port; 4. a board conveying belt; 401. a limiting support frame; 402. a drive belt; 5. a clamping plate; 501. a guide wheel; 5011. a sliding wheel cover; 5012. a pressure spring; 502. a connecting sleeve; 503. a transmission rod; 6. cleaning the rack; 601. cleaning the roller; 6011. a coupling; 6012. a positioning frame; 6013. a slider; 602. a vent; 603. a guide chute; 604. an electric motor; 605. a threaded lead screw; 7. a safe cold air box; 701. a cooling water tank; 702. an air guide pipeline; 703. a filter screen; 704. heat exchange holes; 705. a semiconductor cooling fin transformer; 706. a wind guide box; 707. a blower; 8. a scraping plate; 801. an inclined cleaning plate; 802. and a plate connecting strip.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, a vertical drying device for composite board for PEEK board prepreg includes:
the device comprises a workbench 1, wherein connecting support plates 101 for assisting installation work are welded on two sides above the workbench 1, and a feeding box for storing waste materials is arranged inside the workbench 1;
further comprising:
the drying device comprises a lifting movable frame 2, wherein the lifting movable frame 2 used for adjusting the height of the drying device is positioned above a workbench 1, a windproof cushion 201 used for shielding air from flowing is arranged in the middle of the lifting movable frame 2, movable baffles 203 used for shielding air from flowing are arranged at the front end and the rear end above the lifting movable frame 2, the integral height of the drying device can be changed by adjusting the height of the lifting movable frame 2 during working, the drying device is suitable for processing composite plates with different heights, after the height is adjusted, the air moving range in the drying device can be changed, the air moving range is reduced, the optimal drying effect is achieved, the service life of the drying device can be shortened, and the working quality is improved on the premise of saving energy;
the energy-saving drying box 3 is used for intelligently adjusting the wind direction, the energy-saving drying box 3 is positioned above the connecting support plate 101, a second electric cylinder 202 for adjusting the height of the device is arranged between the upper end of the energy-saving drying box 3 and one side outside the lifting movable frame 2, the second electric cylinder 202 can drive the lifting movable frame 2 to change the height to adapt to different works, a movable air guide box 301 for adjusting the wind direction is arranged on the inner side of the energy-saving drying box 3, in the work, the surface humidity of the composite board is sensed through monitoring equipment, the angle of the movable air guide box 301 is adjusted according to the humidity, the movable air guide box 301 discharges hot air, the discharge position adapts to the position to be dried of the composite board, so that the optimal drying work is achieved, the movable air guide box 301 is accurately adjusted according to the specific position, the service time of the energy-saving drying box 3 can be effectively reduced, the electric energy consumption of the energy-saving drying box 3 is saved, and the environmental protection effect is effectively improved;
the plate conveying belt 4 is used for feeding and discharging composite plates and is positioned below the middle of the workbench 1, conveying rollers used for driving the plate conveying belt 4 are mounted at two ends of the interior of the plate conveying belt 4, and the plate conveying belt 4 can drive the composite plates to move;
the clamping plates 5 are used for limiting the composite board and are positioned on two sides of the upper end of the board conveyor belt 4, a plurality of guide wheels 501 used for supporting and protecting the composite board are mounted on the inner sides of the clamping plates 5, the positions of the clamping plates 5 can be adjusted according to the thickness of the composite board, so that the plurality of transverse guide wheels 501 on the inner sides of the clamping plates 5 are attached to the surface of the composite board, and the clamping plates are matched with the board conveyor belt 4 to drive and transport, so that the stability of the whole composite board is kept;
clearance frame 6 for handling composite board surface waste material's clearance frame 6 is provided with two, two clearance frames 6 are located two top that press from both sides tight board 5 respectively, and the inboard of clearance frame 6 installs the cleaning roller 601 that is used for automatic clearance, and when the pinch-off blades 5 removed, the corresponding removal in position of clearance frame 6 and cleaning roller 601 made cleaning roller 601 contact composite board surface, cleared up the work, improve the functionality, also can assist the stoving work.
Further, the antiskid base 102 is all installed to the lower extreme both sides of workstation 1, antiskid base 102 is used for keeping the position stability of workstation 1, and the surface lower extreme of workstation 1 is provided with blow off pipe 104, the inside of blow off pipe 104 is provided with the valve, open the valve, discharge the inside waste material of feeding case through blow off pipe 104, the lower extreme of lift adjustable shelf 2 passes through the set screw and is connected with workstation 1, energy-conserving stoving case 3 passes lift adjustable shelf 2 and passes through the set screw with lift adjustable shelf 2.
Further, the upper end swing joint of hinge and lift adjustable shelf 2 is passed through to adjustable fender 203's upper end, it inhales the piece to be provided with the magnetism between adjustable shelf 203 and the lift adjustable shelf 2, and adjustable fender 203 inhales the piece through the magnetism and 2 attractions of lift adjustable shelf, prevent wind the both ends of cushion 201 and 2 fixed connection of lift adjustable shelf, can conveniently be after the height-adjusting through preventing wind cushion 201 and adjustable fender 203, shelter from the workstation 1 front and back, reduce the circulation of air, can improve hot-air and be long when the dwell above the workstation 1, thereby can improve the effect of stoving work, sensor assembly 204 is all installed to lift adjustable shelf 2's upper end both sides, sensor assembly 204 includes laser positioning sensor, temperature sensor and humidity transducer.
Further, limit support frame 401 is all installed to the both sides of panel conveyer belt 4, limit support frame 401's upper end passes through fixed screw connection with workstation 1's outside, the internally mounted of workstation 1 has gear motor, driving belt 402 is installed to outside one side of panel conveyer belt 4, and the transfer roller passes through driving belt 402 and is connected with the gear motor transmission, it rotates to drive the transfer roller through gear motor, the transfer roller drives panel conveyer belt 4 and removes, can place composite board in panel conveyer belt 4 top, carry out vertical stoving work.
Further, the scraping plate 8 is installed below the plate conveyor belt 4, the plate connecting strips 802 are installed on two sides of the scraping plate 8, the upper end of the plate connecting strips 802 is connected with the lower end face of the workbench 1 through fixing screws, the inclined cleaning plate 801 is installed at the rear end of the scraping plate 8, one end of the inclined cleaning plate 801 is attached to the outer surface of the plate conveyor belt 4, the plate conveyor belt 4 is in the conveying process, waste materials carried on the surface of a composite plate are used, the surface of the plate conveyor belt 4 can be cleaned through the inclined cleaning plate 801, the functionality can be improved, and meanwhile follow-up work can be facilitated.
Referring to fig. 6-7, one end of the movable air-inducing box 301 extends to the inside of the energy-saving drying box 3 and is rotatably connected with the energy-saving drying box 3 through a rotating shaft, a sealing wind cover 303 is disposed at the lower end of the movable air-inducing box 301, two ends of the sealing wind cover 303 are respectively and hermetically connected with the movable air-inducing box 301 and the energy-saving drying box 3, third electric cylinders 304 are respectively mounted at two outer sides of the movable air-inducing box 301, two ends of the third electric cylinders 304 are respectively and rotatably connected with the movable air-inducing box 301 and the energy-saving drying box 3 through connecting rings, the position of the movable air-inducing box 301 can be driven to adjust by the extension and contraction of the third electric cylinders 304, the movable air-inducing box 301 can change the position of the air outlet, and can keep stable air flow through the sealing wind cover 303 to prevent the air loss of the movable air-inducing box 301 after adjustment, install hot plate 305 in the middle of energy-conserving stoving case 3's inside, resistance heating circle 306 is installed to one side of hot plate 305, draught fan 307 is installed to one side of resistance heating circle 306, the inboard of activity induced draft case 301 is provided with a plurality of wind direction regulating plate 302, through connecting rod interconversion between a plurality of wind direction regulating plate 302, introduce energy-conserving stoving case 3 inside back with gas through draught fan 307, the inside resistance heating circle 306 homogeneous heating air of accessible energy-conserving stoving case 3, the air discharges through activity induced draft case 301, the wind direction is changed to accessible regulated wind direction regulating plate 302 and the activity induced draft case 301 that has adjusted, make hot-blast position carry out high accuracy and adjust, adapt to different work, when improving work quality, reduce energy consumption, the lower terminal surface of energy-conserving stoving case 3 is provided with waterproof port 308 that is used for ponding circulation.
Referring to fig. 8, a sliding wheel housing 5011 is installed outside a guide wheel 501, a pressure spring 5012 is installed between the sliding wheel housing 5011 and a clamping plate 5, the guide wheel 501 can be contracted by the pressure spring 5012 when being under pressure to drive the guide wheel 501 and the sliding wheel housing 5011 to slide into the clamping plate 5 for cleaning a cleaning roller 601, a connecting sleeve 502 is installed on one side of the clamping plate 5, a first electric cylinder 103 is installed at the lower end of the connecting support plate 101, a transmission rod 503 is fixedly connected to one end of the first electric cylinder 103, the transmission rod 503 extends into the connecting sleeve 502 and is fixedly connected to the connecting sleeve 502 through a spline shaft, the lower end of the cleaning frame 6 is connected to the clamping plate 5 through a fixing screw, a positioning slide rod and a positioning sleeve are arranged at the upper end of the cleaning frame 6, the positioning slide rod is fixedly connected to the lifting movable frame 2, the positioning sleeve penetrates through the positioning slide rod and is slidably connected to the positioning slide rod, one end of the positioning sleeve is welded to the cleaning frame 6, the transmission rod 503 can be driven to extend and retract through the first electric cylinder 103, the connecting sleeve 503 can push the connecting sleeve 502, the cleaning frame 5 and the cleaning frame 6, the clamping plate can be conveniently used for cleaning the plate, and the cleaning frame can be used for drying plates with a drying machine.
Referring to fig. 9-11, a vent 602 is disposed in the middle of the cleaning frame 6, hot air emitted from the energy-saving drying box 3 is introduced into the cleaning frame 6 through the vent 602, a coupling 6011 is disposed at both ends of the cleaning roller 601 through the cleaning frame 6, the cleaning roller 601 is rotatably connected to the coupling 6011 through a shaft sleeve, a positioning frame 6012 is disposed at one side of the coupling 6011, a guiding chute 603 is disposed at both sides of the outside of the cleaning frame 6, a sliding block 6013 is disposed at one side of the positioning frame 6012, the sliding block 6013 extends into the guiding chute 603 and is slidably connected to the cleaning frame 6, an electric motor 604 is disposed at the lower end of the clamping plate 5, a threaded lead screw 604 is connected to the upper end of the electric motor 604, the upper end of the threaded lead screw 605 extends into the cleaning frame 6 and is threadedly connected to the sliding block 6013, the threaded lead screw 601605 is driven to rotate by the electric motor 604, the threaded lead screw 6013 drives the sliding block 6013 to lift, the sliding block 6013 drives the cleaning roller 601 to lift, thereby cleaning the surface of the composite plate, and the stability of the cleaning roller 601 is conveniently improved by the guiding chute 603.
Furthermore, a safe cold air box 7 for rapid cooling is installed on the upper end face of the lifting movable frame 2, cooling water tanks 701 are arranged on two sides of the safe cold air box 7, heat exchange holes 704 are formed in the outer surface of the cooling water tank 701, a semiconductor cooling fin transformer 705 is installed on one side of the outside of the cooling water tank 701, cooling water inside the cooling water tank 701 can be cooled through the semiconductor cooling fin transformer 705, a plurality of air guide pipelines 702 for transmitting cold air are connected between the cooling water tank 701 and the safe cold air box 7, after cooling water is cooled, the generated cold air can be guided into the cooling water tank 701 through the air guide pipelines 702, one end of each air guide pipeline 702 is provided with a one-way valve, a filter screen is arranged on the outer surface of the safe cold air box 7, an air blower 707 is installed inside the safe cold air box 7, an air guide box 706 is installed at the lower end of the air blower 707, the air guide box 706 extends into the lifting movable frame 2 to be hermetically connected with the lifting movable frame 2, air can be blown into the lower portion of the lifting movable frame 2 through the air blower 707, composite plates can be rapidly cooled, receiving work is facilitated, and the situation that the surface temperature of the composite plates after drying is over-affected by transportation is prevented.
Referring to fig. 1 to 11, an implementation method of a vertical drying device for composite boards used for PEEK board prepreg includes the following steps:
the method comprises the following steps: the height of the lifting movable frame 2 is adjusted, the overall height of the device is changed, the device is suitable for processing composite boards with different heights, and after the height is adjusted, the air moving range in the device is changed, so that the air moving range is reduced, and the optimal drying effect is achieved;
step two: the conveying roller is driven to rotate by the speed reducing motor and drives the plate conveying belt 4 to move, and the composite plate is placed above the plate conveying belt 4 to be vertically dried;
step three: the first electric cylinder 103 can drive the transmission rod 503 to stretch, the position of the clamping plate 5 is adjusted according to the thickness of the composite board, so that a plurality of transverse guide wheels 501 on the inner side of the clamping plate 5 are attached to the surface of the composite board, and the composite board is driven by the board conveyor belt 4 to be transported, so that the stability of the whole composite board is kept;
step four: the third electric cylinder 304 stretches to drive the movable air inducing box 301 to adjust the position, the movable air inducing box 301 changes the position of an air outlet, after the induced draft fan 307 introduces air into the energy-saving drying box 3, the air is uniformly heated through a resistance heating coil 306 in the energy-saving drying box 3, the air is discharged through the movable air inducing box 301, the air direction is changed through the adjusted air direction adjusting plate 302 and the adjusted movable air inducing box 301, so that the position of hot air is adjusted with high precision, and the energy-saving drying oven is suitable for different works;
step five: in the drying process, the electric motor 604 drives the threaded lead screw 605 to rotate, the threaded lead screw 605 drives the sliding block 6013 to lift, and the sliding block 6013 drives the cleaning roller 601 to lift, so that the cleaning work is performed on the surface of the composite board;
step six: after drying, the cooling water in the cooling water tank 701 is cooled through the semiconductor cooling fin transformer 705, the generated cold air is introduced into the cooling water tank 701 through the air guide pipeline 702, the cold air is blown into the lower part of the lifting movable frame 2 through the air blower 707, the dried composite board is rapidly cooled, and material receiving work is conveniently carried out.
In conclusion, the composite board vertical drying device for the PEEK board prepreg and the implementation method thereof adjust the height of the lifting movable frame 2, change the overall height of the device, adapt to the processing work of composite boards with different heights, change the air moving range in the device after adjusting the height, reduce the air moving range to achieve the best drying effect, drive the transmission roller to rotate through the speed reduction motor, drive the board conveyor belt 4 to move through the transmission roller, place the composite board above the board conveyor belt 4 to perform vertical drying work, during the conveying process of the board conveyor belt 4, the waste materials carried on the surface of the composite board can be cleaned on the surface of the board conveyor belt 4 through the inclined cleaning plate 801, improve the functionality, facilitate the subsequent work at the same time, drive the transmission rod 503 to stretch through the first electric cylinder 103, adjust the position of the clamping plate 5 according to the thickness of the composite board, the plurality of transverse guide wheels 501 on the inner side of the clamping plate 5 are attached to the surface of the composite board, and then the clamping plate 5 is matched with the board conveyor belt 4 to drive and transport, so that the whole stability of the composite board is kept, when the clamping plate 5 moves, the cleaning frame 6 and the cleaning roller 601 correspondingly move, so that the cleaning roller 601 is in contact with the surface of the composite board to perform cleaning work, the functionality is improved, and drying work can also be assisted, the electric motor 604 can drive the threaded lead screw 605 to rotate, the threaded lead screw 605 drives the sliding block 6013 to lift, the sliding block 6013 drives the cleaning roller 601 to lift, so that the cleaning work is performed on the surface of the composite board, the stability of the cleaning roller 601 is conveniently improved through the guide sliding chute 603, after drying, cooling water in the cooling water tank 701 is cooled through the semiconductor cooling fin transformer 705, and generated cold air is guided into the cooling water tank 701 through the air guide pipeline 702, blow in the below of lift adjustable shelf 2 with cold air through air-blower 707, carry out rapid cooling to the composite board after the stoving, conveniently receive material work.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a vertical drying device of composite sheet material for PEEK panel preimpregnation material, includes:
the device comprises a workbench (1), wherein connecting support plates (101) for assisting installation work are welded on two sides above the workbench (1), and a feeding box for storing waste materials is arranged inside the workbench (1);
it is characterized by also comprising:
the drying device comprises a lifting movable frame (2), wherein the lifting movable frame (2) used for adjusting the height of the drying device is positioned above a workbench (1), a windproof cushion (201) used for shielding air from flowing is arranged in the middle of the lifting movable frame (2), and movable baffles (203) used for shielding air from flowing are arranged at the front end and the rear end above the lifting movable frame (2);
the energy-saving drying box (3) is used for intelligently adjusting the wind direction, the energy-saving drying box (3) is positioned above the connecting support plate (101), a second electric cylinder (202) used for adjusting the height of the device is arranged between the upper end of the energy-saving drying box (3) and one side of the outer part of the lifting movable frame (2), and a movable wind guide box (301) used for adjusting the wind direction is arranged on the inner side of the energy-saving drying box (3);
the plate conveying belt (4) is used for feeding and discharging composite plates and is positioned below the middle of the workbench (1), and conveying rollers used for driving the plate conveying belt (4) are mounted at two ends of the interior of the plate conveying belt (4);
the clamping plates (5) used for limiting the composite plates are positioned on two sides of the upper end of the plate conveyor belt (4), and a plurality of guide wheels (501) used for supporting and protecting the composite plates are mounted on the inner sides of the clamping plates (5);
clearance frame (6), clearance frame (6) for handling composite board surface waste material are provided with two, two clearance frame (6) are located the top of two pinch-off blades (5) respectively, just clearance roller (601) that are used for automatic clearance are installed to the inboard of clearance frame (6).
2. The vertical drying device for the composite board for the PEEK board prepreg according to claim 1, characterized in that: anti-skidding base (102) are all installed to the lower extreme both sides of workstation (1), just the surface lower extreme of workstation (1) is provided with blow off pipe (104), the inside of blow off pipe (104) is provided with the valve, the lower extreme of lift adjustable shelf (2) passes through the fixed screw and is connected with workstation (1), energy-conserving stoving case (3) are passed lift adjustable shelf (2) and are passed through the fixed screw connection with lift adjustable shelf (2).
3. The vertical drying device for the composite board for the PEEK board prepreg according to claim 2, characterized in that: the upper end swing joint of hinge and lift adjustable shelf (2) is passed through to the upper end of adjustable baffle (203), be provided with the magnetism between adjustable shelf (2) in adjustable baffle (203) and the lift, just piece and lift adjustable shelf (2) actuation are inhaled through the magnetism in adjustable baffle (203), prevent wind the both ends and the lift adjustable shelf (2) fixed connection of cushion (201), sensor module (204) are all installed to the upper end both sides of lift adjustable shelf (2), sensor module (204) include laser positioning sensor, temperature sensor and humidity transducer.
4. The vertical drying device for the composite board for the PEEK board prepreg of claim 3, which is characterized in that: the one end of activity induced air case (301) extends to the inside of energy-conserving stoving case (3) and rotates through the pivot to be connected, just the lower extreme of activity induced air case (301) is provided with sealed fan housing (303), the both ends of sealed fan housing (303) are connected with activity induced air case (301) and energy-conserving stoving case (3) sealing connection respectively, third electronic jar (304) are all installed to the outside both sides of activity induced air case (301), the both ends of third electronic jar (304) all rotate with activity induced air case (301) and energy-conserving stoving case (3) respectively through the go-between and be connected, install hot plate (305) in the middle of the inside of energy-conserving stoving case (3), resistance heating circle (306) is installed to one side of hot plate (305), resistance heating circle (307) is installed to one side, the inboard of activity induced air case (301) is provided with a plurality of wind direction regulating plate (302), a plurality of each other through the connecting rod transmission between wind direction regulating plate (302), the lower terminal surface of energy-conserving case (3) is provided with waterproof opening (308) that is used for ponding circulation.
5. The vertical drying device of composite board for PEEK board prepreg of claim 4, characterized in that: spacing support frame (401) are all installed to the both sides of panel conveyer belt (4), the upper end of spacing support frame (401) is connected through fixed screw with the outside of workstation (1), the internally mounted of workstation (1) has gear motor, driving belt (402) are installed to outside one side of panel conveyer belt (4), and the transfer roller passes through driving belt (402) and is connected with the gear motor transmission.
6. The vertical drying device for the composite board for the PEEK board prepreg of claim 5, which is characterized in that: the externally mounted of leading wheel (501) has slip wheel cover (5011), install pressure spring (5012) between slip wheel cover (5011) and pinch-off blades (5), connecting sleeve (502) is installed to one side of pinch-off blades (5), first electronic jar (103) is installed to the lower extreme of connecting support plate (101), the one end fixedly connected with transfer line (503) of first electronic jar (103), transfer line (503) extend to connecting sleeve (502) inside and connecting sleeve (502) pass through integral key shaft fixed connection, the lower extreme of clearance frame (6) is connected with pinch-off blades (5) through the fixed screw, just the upper end of clearance frame (6) is provided with location slide bar and locating sleeve, and location slide bar and lift adjustable shelf (2) fixed connection, and locating sleeve passes location slide bar and location slide bar sliding connection, and locating sleeve's one end and clearance frame (6) welded connection.
7. The vertical drying device for the composite board for the PEEK board prepreg of claim 6, which is characterized in that: the energy-saving drying device is characterized in that a ventilation opening (602) is formed in the middle of the cleaning frame (6), hot air emitted by the energy-saving drying box (3) is guided into the cleaning frame (6) through the ventilation opening (602), the cleaning frame (6) is used, a coupler (6011) is installed at each of two ends of the cleaning roller (601), the cleaning roller (601) is rotatably connected with the coupler (6011) through a shaft sleeve, a positioning frame (6012) is installed on one side of the coupler (6011), guide sliding grooves (603) are formed in each of two outer sides of the cleaning frame (6), a sliding block (6013) is arranged on one side of the positioning frame (6012), the sliding block (6013) extends to the inside of the guide sliding grooves (603) and is slidably connected with the cleaning frame (6), an electric motor (604) is installed at the lower end of the clamping plate (5), a threaded lead screw (605) is connected to the upper end of the electric motor (604), and the upper end of the threaded lead (605) extends to the inside of the cleaning frame (6) and penetrates through the sliding block (6013) and is in threaded connection with the sliding block (6013).
8. The vertical drying device for the composite board for the PEEK board prepreg of claim 7, which is characterized in that: the utility model discloses a quick refrigerated safe cold air box, including lift adjustable shelf (2), semiconductor cooling fin transformer (705), cooling water tank (701) are installed to the up end of lift adjustable shelf (2), the both sides of safe cold air box (7) all are provided with cooling water tank (701), the surface of cooling water tank (701) is provided with heat transfer hole (704), semiconductor cooling fin transformer (705) are installed to outside one side of cooling water tank (701), be connected with a plurality of air duct (702) that are used for transmitting the cold air between cooling water tank (701) and safe cold air box (7), the one end of air duct (702) is provided with the check valve, just the surface of safe cold air box (7) is provided with filter screen (703), the internally mounted of safe cold air box (7) has air-blower (707), air duct (706) are installed to the lower extreme of air-blower (707), air duct (706) extend to lift adjustable shelf (2) inside and lift adjustable shelf (2) sealing connection.
9. The vertical drying device for the composite board for the PEEK board prepreg of claim 8, characterized in that: scraping plate (8) is installed to the below of panel conveyer belt (4), plate connecting strip (802) are all installed to the both sides of scraping plate (8), the upper end of plate connecting strip (802) passes through fixed screw with the lower terminal surface of workstation (1) and is connected, slant cleaning plate (801) are installed to the rear end of scraping plate (8), the one end of slant cleaning plate (801) and the surface laminating of panel conveyer belt (4).
10. The implementation method of the composite board vertical drying device for the PEEK board prepreg according to claim 9, characterized by comprising the following steps:
the method comprises the following steps: the height of the lifting movable frame (2) is adjusted, the overall height of the device is changed, the device is suitable for processing composite boards with different heights, and after the height is adjusted, the air moving range in the device is changed, so that the air moving range is reduced, and the optimal drying effect is achieved;
step two: the conveying roller is driven to rotate by the speed reducing motor, the conveying roller drives the plate conveying belt (4) to move, and the composite plate is placed above the plate conveying belt (4) to perform vertical drying work;
step three: the first electric cylinder (103) can drive the transmission rod (503) to stretch, the position of the clamping plate (5) is adjusted according to the thickness of the composite plate, so that a plurality of transverse guide wheels (501) on the inner side of the clamping plate (5) are attached to the surface of the composite plate, and the plate conveyor belt (4) is matched to drive the composite plate to be transported, so that the integral stability of the composite plate is kept;
step four: the position of the movable air inducing box (301) is driven to be adjusted by stretching of the third electric cylinder (304), the position of an air outlet is changed by the movable air inducing box (301), air is uniformly heated by a resistance heating ring (306) in the energy-saving drying box (3) after the air is introduced into the energy-saving drying box (3) by the induced draft fan (307), the air is discharged by the movable air inducing box (301), and the air direction is changed by the adjusted air direction adjusting plate (302) and the adjusted movable air inducing box (301), so that the position of hot air is adjusted at high precision, and the energy-saving drying oven is suitable for different work;
step five: in the drying process, the electric motor (604) drives the threaded lead screw (605) to rotate, the threaded lead screw (605) drives the sliding block (6013) to lift, and the sliding block (6013) drives the cleaning roller (601) to lift, so that the surface of the composite board is cleaned;
step six: after drying, cooling water in the cooling water tank (701) is cooled through the semiconductor cooling fin transformer (705), generated cold air is guided into the cooling water tank (701) through the air guide pipeline (702), the cold air is blown into the lower portion of the lifting movable frame (2) through the air blower (707), the dried composite board is rapidly cooled, and material receiving work is facilitated.
CN202210657117.1A 2022-06-10 2022-06-10 Vertical composite board drying device for PEEK board prepreg and implementation method Active CN115183561B (en)

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