CN221417441U

CN221417441U - Automatic film sticking device for antenna substrate

Info

Publication number: CN221417441U
Application number: CN202322846671.7U
Authority: CN
Inventors: 黄俊勇
Original assignee: Suzhou Huarui Zhuocheng Technology Co ltd
Current assignee: Suzhou Huarui Zhuocheng Technology Co ltd
Priority date: 2023-10-23
Filing date: 2023-10-23
Publication date: 2024-07-26
Anticipated expiration: 2033-10-23

Abstract

The utility model discloses an automatic film sticking device for an antenna substrate, belonging to the technical field of automatic film sticking of antenna substrates, and aiming at solving the problems that the film sticking action of the antenna substrate is complex and labor is consumed in the prior art. The film laminating machine comprises a film laminating machine and a pre-preparation mechanism arranged on one side of the film laminating machine, wherein the pre-preparation mechanism is used for supplying a composite piece to be laminated to the film laminating machine, and the pre-preparation mechanism comprises: a gasket supply mechanism for supplying a gasket; a substrate supply mechanism for supplying a substrate; a transmission line and a carrier arranged on the transmission line; the white film covering mechanism is arranged above the transmission line and is used for paving a layer of white film on the gasket placed on the carrier; the hot pressing mechanism is used for fixing the composite part of the substrate, the gasket and the white film on the carrier in a hot pressing way; the utility model is used for realizing the substrate pretreatment action before film pasting, can replace the traditional manual pretreatment action on the substrate, can promote the automatic production of the antenna substrate film pasting, and saves labor cost.

Description

Automatic film sticking device for antenna substrate

Technical Field

The utility model relates to an automatic film sticking device for an antenna substrate, and belongs to the technical field of automatic film sticking of antenna substrates.

Background

In the assembly and boxing work of the rear end of the antenna substrate, the antenna substrate needs to be subjected to film coating treatment so as to realize protection, electric isolation and the like of the antenna substrate, and when the antenna substrate is subjected to film coating, a gasket is not only required to be arranged below film coating equipment, but also required to be subjected to film coating treatment after white films are paved for lamination, so that the whole film coating flow is more complicated, the complex processes are usually carried out manually, the automatic coverage rate is low, and the labor cost are consumed.

Disclosure of Invention

The utility model aims to overcome the defects in the prior art, and provides an automatic film sticking device for an antenna substrate, which is used for realizing the substrate pretreatment action before film sticking, can replace the traditional manual pretreatment action on the substrate, can promote the automatic production of the film sticking of the antenna substrate, and saves labor cost.

In order to achieve the above purpose, the utility model is realized by adopting the following technical scheme:

the utility model provides an automatic film sticking device for an antenna substrate.

Specifically, including the laminator and locate the pre-preparation mechanism of laminator one side, pre-preparation mechanism is used for supplying the complex piece of waiting the pad pasting to the laminator, pre-preparation mechanism includes:

a gasket supply mechanism for supplying a gasket;

a substrate supply mechanism for supplying a substrate;

A transmission line and a carrier provided on the transmission line, the carrier being capable of reciprocating between a pad supply mechanism and a substrate supply mechanism;

the white film covering mechanism is arranged above the transmission line and is used for paving a layer of white film on the gasket placed on the carrier;

and the hot pressing mechanism is used for fixing the composite part of the substrate, the gasket and the white film on the carrier in a hot pressing way.

Specifically, still include unloading mechanism, unloading mechanism is used for carrying out the unloading to accomplish the base plate of pad pasting and handles, unloading mechanism includes:

the storage bin is used for placing the composite piece after film pasting;

The gasket removing mechanism is used for tearing off the gasket at the bottom of the composite part with the film adhered;

the small hole white film removing mechanism is used for removing the white film which is not easy to remove in the small holes of the substrate;

and the ionic membrane tearing mechanism is used for tearing the ionic membrane above the white membrane.

Specifically, the device further comprises a first mechanical arm for grabbing the composite piece or the substrate and a second mechanical arm for grabbing the blanking level product, wherein a visual camera is arranged in the action range of the second mechanical arm.

Specifically, the substrate supply mechanism comprises a placing box, two sides of the placing box are provided with openings, a plurality of horizontal placing grooves are formed in the placing box and are used for storing substrates, a pushing mechanism is arranged at the opening position of one side of the placing box, the pushing mechanism comprises pushing rods, the pushing rods are used for pushing substrates in the placing box out one by one to a placing table corresponding to the openings on the other side of the placing box, and the placing box can be arranged on the rack in a sliding mode along the vertical direction.

Specifically, the blank film laminating mechanism comprises a material roll, a pair of clamping rollers, a motor for driving the pair of clamping rollers to rotate and a cutting mechanism, wherein the motor is used for driving the pair of clamping rollers to rotate and continuously pulling the blank film of the material roll, and the cutting mechanism is used for cutting the blank film into blocks so that the blank film is covered on a gasket of the carrying platform.

Specifically, the stock bin includes the feed bin box, the both sides of feed bin box are the opening and inside are equipped with the standing groove that is used for placing the product, the open position department of feed bin box one side is equipped with ejection mechanism and is used for ejecting the interior product of feed bin box, the feed bin box can be followed vertical direction and slided and locate in the frame.

Specifically, gasket removal mechanism includes locating plate and locates the mobilizable clamping jaw cylinder of locating plate one side, clamping jaw cylinder is used for pressing from both sides and getting the gasket and tear.

Specifically, the small-hole white film removing mechanism comprises a positioning table, and a plurality of poking needles which can correspond to small holes on the substrate are arranged on the positioning table.

Specifically, a light source for polishing upwards is arranged at the bottom of the vision camera.

Specifically, the device also comprises a scraping plate mechanism, wherein the scraping plate mechanism comprises a scraping plate, and the scraping plate is used for scraping off the white film on the periphery of the substrate.

Compared with the prior art, the utility model has the beneficial effects that:

According to the utility model, the automatic placement of the gasket (silica gel gasket) and the white film on the carrying platform is realized by providing the pre-preparation mechanism, the substrate is placed on the carrying platform with the gasket and the white film placed in advance, and the substrate is transferred to the bottom of the hot-pressing mechanism for pressing through the transmission of the transmission line, so that a pre-fixed composite part is formed, and the equipment only needs to manually change materials up and down during feeding, so that the automatic coverage rate of the antenna substrate film pasting equipment can be effectively improved, and the labor resource can be saved;

The blanking mechanism provided by the utility model is used for processing the substrate with the film (comprising the primary film and the secondary film) being stuck, so that the redundant step of manual cleaning can be further omitted, and the actions can be synchronously carried out when the pre-preparation mechanism acts, thereby saving the work and further reducing the complexity of manual processing.

Drawings

FIG. 1 is a schematic diagram of the overall structure of an automatic film sticking device provided by the application;

FIG. 2 is a top view of the automatic film laminating apparatus provided by the present application;

FIG. 3 is a schematic view of the overall structure of the pre-preparation mechanism provided by the present application;

FIG. 4 is a further schematic illustration of the overall structure of the pre-fabrication mechanism provided by the present application;

FIG. 5 is a further schematic illustration of the overall structure of the pre-fabrication mechanism provided by the present application;

FIG. 6 is a schematic diagram of the overall structure of the blanking device provided by the application;

FIG. 7 is a top view of the blanking device provided by the application;

Reference numerals: 1. a film sticking machine; 2. a spacer supply mechanism; 3. a substrate supply mechanism; 301. placing a box; 302. a pushing mechanism; 4. a transmission line; 5. a carrier; 6. a white film coating mechanism; 601. a material roll; 602. a pair of nip rolls; 603. a motor; 604. a cutting mechanism; 605. a damper; 7. a hot pressing mechanism; 8. a storage bin; 801. a bin box; 802. an ejection mechanism; 9. a gasket removal mechanism; 901. a positioning plate; 902. a clamping jaw cylinder; 10. a small hole white film removing mechanism; 1001. a positioning table; 1002. a poking needle; 11. a scraper mechanism; 12. a discharge line; 13. a first mechanical arm; 14. a second mechanical arm; 15. a vision camera; 16. a placement table; 17. a light source; 18. and an ion membrane tearing mechanism.

Description of the embodiments

The utility model is further described below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present utility model, and are not intended to limit the scope of the present utility model.

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art in a specific case.

Examples

The automatic film pasting device for the antenna substrate provided by the embodiment of the utility model is used for realizing the substrate pretreatment action before film pasting, can replace the traditional pretreatment action of a manual work on the substrate, can promote the automatic production of the antenna substrate film pasting, saves labor cost, and is provided with at least a film pasting machine 1 and a pre-preparation mechanism arranged at one side of the film pasting machine 1 for realizing the functions of equipment, wherein the pre-preparation mechanism is used for supplying a composite piece to be pasted to the film pasting machine 1, the traditional composite piece is a combination of a silica gel gasket, a white film and the antenna substrate, and is provided with the pre-preparation mechanism as shown in figures 1-5 for realizing the pre-preparation action of the composite piece to supply to the film pasting machine 1, and comprises:

A gasket supply mechanism 2 for supplying gaskets, which may be specifically silica gel gaskets, and the mechanism itself may be in a box shape for placing stacked gaskets to wait for being taken out, and the specific way of taking out is not limited herein;

the substrate supply mechanism 3 is used for supplying antenna substrates, as a preferred embodiment, the substrate supply mechanism 3 can comprise a placing box 301, two sides of the placing box 301 are provided with openings, a plurality of horizontal placing grooves are formed in the placing box 301 for storing the substrates, a pushing mechanism 302 is arranged at the position of the opening on one side of the placing box 301 and used for pushing out the substrates stored in the placing box 301, the pushing mechanism 302 can comprise two pushing rods, the pushing rods are used for pushing out the substrates in the placing box 301 to a placing table 16 corresponding to the opening on the other side of the placing box 301 along the direction of the placing grooves, in order to ensure that the mechanism can continuously push out the substrates stored in the placing box 301, the placing box 301 can be arranged on a rack in a sliding mode along the vertical direction, and the driving device is used for driving the placing box 301 to lift so that the position of the next substrate can be aligned with the position of the pushing rod;

the transmission line 4 and the carrier 5 arranged on the transmission line 4 can adopt a conventional moving module, but a double-slide rail mechanism is preferable for arranging the sliding carrier 5, so that the two sides of the carrier 5 have better supporting force for subsequent hot press forming action, and the carrier 5 is driven to reciprocate between the gasket supply mechanism 2 and the substrate supply mechanism 3;

The blank film coating mechanism 6 is arranged above the transmission line 4 and is used for paving a layer of blank film on the gasket placed on the carrying platform 5, as a preferred implementation manner, as shown in fig. 5, the blank film coating mechanism 6 is designed to comprise a material roll 601, a butt-clamping roller 602, a motor 603 for driving the butt-clamping roller 602 to rotate and a cutting mechanism 604, wherein the motor 603 is used for driving the butt-clamping roller 602 to rotate and continuously pull the blank film of the material roll 601, the cutting mechanism 604 is used for cutting the blank film into blocks so as to enable the blank film to be covered on the gasket of the carrying platform 5, the cutting mechanism 604 is preferably a blade capable of sliding, the cut blank film is cut through the movement of the position of the blade, the cut blank film is fallen on the passing carrying platform 5, the blank film is placed on the silica gel gasket, and a damper 605 can be arranged on a rotating shaft where the material roll 601 is positioned in order to prevent excessive pulling out, so that the blank film is prevented from being excessively supplied by the acceleration of the film pulled out by the motor 603;

And the hot pressing mechanism 7 is arranged on the transmission line 4 and is used for fixing the composite of the substrate, the gasket and the white film on the carrier 5 in a hot pressing way. When the mechanism acts, firstly, a gasket of the gasket supply mechanism 2 is placed on the carrying platform 5, then the carrying platform 5 moves to the lower part of the white film coating mechanism 6 to pick up a white film, the carrying platform 5 moves to the position of the substrate supply mechanism 3 after picking up the white film, after the substrate is placed on the white film, the carrying platform 5 moves to the bottom of the hot pressing mechanism 7 again, after the hot pressing is completed to form a composite piece with a certain bonding degree, the composite piece moves to the discharging station, and other components can move the composite piece to the position of the film sticking machine 1. The design of the mechanism simplifies the manual labor force, can improve the automatic coverage rate of equipment, saves the manpower resources and reduces the labor production cost.

In order to further simplify the manual processing steps, the device provided by the embodiment of the utility model further comprises a blanking mechanism, wherein the blanking mechanism is used for blanking the substrate after film pasting, and the substrate film pasting is divided into a primary film pasting and a secondary film pasting, so that the blanking process can comprise the blanking process after the primary film pasting and the blanking process after the secondary film pasting, and the details of the two blanking processes are different but are basically similar, and the specific blanking mechanism comprises:

The storage bin 8 is used for placing the composite piece for finishing the film pasting, and can be designed with reference to the substrate supply mechanism 3 as a preferred embodiment, at this time, the storage bin 8 comprises a bin box 801, two sides of the bin box 801 are provided with openings and are internally provided with a placing groove for placing products, an ejection mechanism 802 is arranged at the opening position of one side of the bin box 801 for ejecting the products in the bin box 801, the bin box 801 can be arranged on the frame in a sliding manner along the vertical direction, and the principle of the ejection mechanism is similar to that of the substrate supply mechanism 3, and the ejection mechanism is not described again;

The gasket removing mechanism 9 is configured to tear off a gasket at the bottom of the composite part after the film is adhered, and as a preferred embodiment, the gasket removing mechanism 9 may be configured to include a positioning plate 901 and a movable clamping jaw cylinder 902 disposed on one side of the positioning plate 901, where the clamping jaw cylinder 902 is configured to clamp a silica gel gasket for tearing off, and place the torn silica gel gasket on the positioning plate 901, so that when other cleaning operations of the substrate are completed, the substrate is placed on the silica gel gasket again for recycling;

The small hole white film removing mechanism 10 is used for removing a white film which is not easy to remove in a small hole of a substrate, and as a preferred embodiment, the small hole white film removing mechanism 10 can be designed to comprise a positioning table 1001, a plurality of poking pins 1002 which can correspond to the small hole on the substrate are arranged on the positioning table 1001, and the small hole white film removing action in the small hole of the substrate can be realized by putting down the hole on the antenna substrate aiming at the poking pins 1002;

The ion membrane removing means 18 may be designed with reference to the spacer removing means 9, and may be any means for separating the ion membrane from the blank membrane by a dynamic action after the ion membrane is completely clamped.

The scraper mechanism 11, the scraper mechanism 11 includes the scraper, and the scraper is used for scraping the blank film of base plate week side, and wherein the below of scraper can set up the waste box for collect the blank film waste material that the base plate produced when scraping the blank film, prevent that the waste material from falling on the workstation and influencing the normal use of equipment.

The above-mentioned blanking mechanism can be used after the first film pasting and the second film pasting respectively, wherein the film pasting actions of two modes are respectively explained, the first film pasting blanking process is that firstly, a composite piece which completes the first film pasting is placed in the storage bin 8, after the composite piece is taken out and the silica gel pad at the bottom is torn off, the silica gel pad is placed on the positioning plate 901, the composite piece of the substrate and the white film is placed at the position of the small hole white film removing mechanism 10, the small hole is ejected and cleaned through the stamping needle 1002, the ion film is torn off by the ion film tearing mechanism 18 after the small hole cleaning is completed, the substrate is placed on the silica gel pad of the positioning plate 901 again after the tearing off, the substrate on the substrate is taken off by taking off the silica gel pad, and the substrate is placed on the relevant output line 12 for the second film pasting; regarding the blanking after the second film pasting treatment, only the silica gel pad at the bottom is required to be torn off, the unnecessary white film at the periphery of the substrate is scraped off by the scraping plate mechanism 11 after the tearing off, and after the completion of the action, the white film is placed on the discharge line 12 in an upward manner so as to be ready for a worker to take out the product.

In consideration of the complex handling manner of the composite part and the product, the automatic film sticking device for the antenna substrate provided by the embodiment of the utility model can be provided with equipment comprising a first mechanical arm 13 for grabbing the composite part or the substrate and a second mechanical arm 14 for grabbing the product at the unloading position, wherein when the automatic film sticking device is applied to the embodiment, the first mechanical arm 13 is used for placing the substrate on the carrying platform 5 and handling the composite part subjected to hot pressing to the film sticking position of the film sticking machine 1; the second mechanical arm 14 includes, but is not limited to, grabbing the material level of the laminator 1, grabbing the silicone pad when the silicone pad is torn off, grabbing the silicone pad when the silicone pad is ejected off by the small Kong Baimo, grabbing the silicone pad with the substrate carried thereon by the ionic membrane, and so on, in order to ensure accuracy of related actions, a visual camera 15 should be disposed within an action range of the second mechanical arm 14 to ensure accuracy of the front-back movement position of grabbing, and a light source 17 for polishing upwards may be disposed at a bottom of the visual camera 15 to facilitate clear imaging, and the grabbing mechanism preferably adsorbs by means of a sucker, so as to handle a plurality of different manners.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and variations could be made by those skilled in the art without departing from the technical principles of the present utility model, and such modifications and variations should also be regarded as being within the scope of the utility model.

Claims

1. The utility model provides an automatic pad pasting device of antenna substrate, its characterized in that includes pad pasting machine (1) and locates the pre-preparation mechanism of pad pasting machine (1) one side, pre-preparation mechanism is used for supplying the compound piece of waiting the pad pasting to pad pasting machine (1), pre-preparation mechanism includes:

a gasket supply mechanism (2) for supplying gaskets;

a substrate supply mechanism (3) for supplying a substrate;

A transmission line (4) and a carrier (5) provided on the transmission line (4), the carrier (5) being reciprocally movable between the pad supply mechanism (2) and the substrate supply mechanism (3);

The white film covering mechanism (6) is arranged above the transmission line (4) and is used for paving a layer of white film on the gasket placed on the carrier (5);

And the hot pressing mechanism (7) is used for fixing the composite part of the substrate, the gasket and the white film on the carrier (5) in a hot pressing way.

2. The automatic film laminating device for an antenna substrate according to claim 1, further comprising a blanking mechanism for blanking a film-laminated substrate, wherein the blanking mechanism comprises:

a storage bin (8) for placing the composite piece after film pasting;

A gasket removing mechanism (9) for tearing off the gasket at the bottom of the composite part after the film pasting is completed;

a small hole white film removing mechanism (10) for removing a white film which is not easy to remove in the small holes of the substrate;

and the ionic membrane tearing mechanism (18) is used for tearing the ionic membrane above the white membrane.

3. An automatic film sticking device for an antenna substrate according to claim 2, further comprising a first mechanical arm (13) for grabbing a composite or substrate and a second mechanical arm (14) for grabbing a product at a blanking position, wherein a visual camera (15) is arranged in the action range of the second mechanical arm (14).

4. The automatic film sticking device for the antenna substrate according to claim 1, wherein the substrate supply mechanism (3) comprises a placement box (301), two sides of the placement box (301) are provided with openings, a plurality of horizontal placement grooves are formed in the placement box for storing the substrate, a pushing mechanism (302) is arranged at the opening position of one side of the placement box (301), the pushing mechanism (302) comprises pushing rods, the pushing rods are used for pushing the substrates in the placement box (301) out one by one onto a placement table (16) corresponding to the opening of the other side of the placement box (301), and the placement box (301) can be arranged on the rack in a sliding mode along the vertical direction.

5. An automatic film laminating device for an antenna substrate according to claim 1, wherein the white film laminating mechanism (6) comprises a material roll (601), a butt clamp roller (602), a motor (603) for driving the butt clamp roller (602) to rotate and a cutting mechanism (604), the motor (603) is used for driving the butt clamp roller (602) to rotate and continuously pulling the white film of the material roll (601), and the cutting mechanism (604) is used for cutting the white film into blocks so as to be covered on a gasket of a carrier (5).

6. The automatic film sticking device of the antenna substrate according to claim 2, wherein the storage bin (8) comprises a bin box (801), two sides of the bin box (801) are provided with openings and are internally provided with a placing groove for placing products, an ejection mechanism (802) is arranged at the opening position of one side of the bin box (801) and used for ejecting the products in the bin box (801), and the bin box (801) can be arranged on the rack in a sliding manner along the vertical direction.

7. The automatic film sticking device for the antenna substrate according to claim 2, wherein the gasket removing mechanism (9) comprises a positioning plate (901) and a movable clamping jaw cylinder (902) arranged on one side of the positioning plate (901), and the clamping jaw cylinder (902) is used for clamping the gasket for tearing.

8. An automatic film sticking device for an antenna substrate according to claim 3, wherein the small hole white film removing mechanism (10) comprises a positioning table (1001), and a plurality of stamping pins (1002) capable of corresponding to small holes on the substrate are arranged on the positioning table (1001).

9. An automatic film sticking device for an antenna substrate according to claim 8, characterized in that a light source (17) for lighting upwards is arranged at the bottom of the vision camera (15).

10. An automatic film sticking apparatus for an antenna substrate according to claim 2, further comprising a squeegee mechanism (11), said squeegee mechanism (11) comprising a doctor blade for scraping off a white film on the peripheral side of the substrate.