CN221321089U - Siphon feeding device for electrolytic aluminum factory - Google Patents
Siphon feeding device for electrolytic aluminum factory Download PDFInfo
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- CN221321089U CN221321089U CN202323288400.0U CN202323288400U CN221321089U CN 221321089 U CN221321089 U CN 221321089U CN 202323288400 U CN202323288400 U CN 202323288400U CN 221321089 U CN221321089 U CN 221321089U
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- pit
- support frame
- side length
- main body
- motor support
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 16
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 31
- 239000002994 raw material Substances 0.000 claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 12
- 239000010959 steel Substances 0.000 claims abstract description 12
- 239000004677 Nylon Substances 0.000 claims abstract description 11
- 229920001778 nylon Polymers 0.000 claims abstract description 11
- 238000003466 welding Methods 0.000 claims description 9
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 6
- 239000008397 galvanized steel Substances 0.000 claims description 6
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 3
- 229910045601 alloy Inorganic materials 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 239000010962 carbon steel Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 4
- 238000005868 electrolysis reaction Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract description 2
- 230000005484 gravity Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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- Jet Pumps And Other Pumps (AREA)
Abstract
The utility model discloses a siphon feeding device for an electrolytic aluminum factory, which comprises a feeding motor, a dragon hose, a steel grating, a raw pit, a wear-resistant nylon wheel, a motor support frame and a discharge hole, wherein one end of the dragon hose penetrates through the steel grating to enter the raw pit, and the other end of the dragon hose is connected with the feeding motor and the discharge hole. According to the utility model, the spiral spring is driven to rotate by the feeding motor, the materials in the raw material pit can rise along the spiral angle direction of the spring under the action of the rotating spring, and when the materials reach the discharge hole, automatic discharging is completed under the action of gravity. The automatic loading device is used for automatically loading the trench materials in the electrolysis workshop, an operator pours the cleaned trench materials into a pit, and the materials are directly lifted into the transport vehicle through the siphon feeding device, so that the complicated procedure of loading by the operator is eliminated. The utility model reduces the labor capacity of operators, improves the operating environment, greatly shortens the loading operation time and improves the working efficiency.
Description
Technical Field
The utility model relates to the technical field of material lifting in electrolytic aluminum factories, in particular to a siphon feeding device in an electrolytic aluminum factory.
Background
In the production process of the large prebaked cell, due to a series of operations of anode replacement, processing, edge trimming, leveling of the furnace surface and the like, heat-insulating materials in the cell inevitably fall into a trench, and in order to keep the trench clean, the waste of the materials is reduced, and manual cleaning and transportation are required periodically.
At present, a method of manually loading is mainly adopted for cleaning the trench material, and the following problems exist in the prior electrolytic plant for cleaning the trench material: 1. the existing electrolysis shop material loading mainly takes manpower as a main material, and has the defects of long loading time, high labor intensity, low labor efficiency and great waste of working time; 2. in the manual loading process of the trench material, dust is larger, so that the physical health of operators is seriously endangered, and the difficulty is brought to the environment-friendly work.
Disclosure of utility model
The technical problems to be solved by the utility model are as follows: overcomes the defects of the prior art, provides a siphon feeding device of an electrolytic aluminum factory, which is used for cleaning trench materials in the electrolytic production process, reducing the labor amount, shortening the loading operation time and improving the working efficiency.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
The siphon feeding device comprises a feeding motor, a dragon hose, a steel grating, a raw material pit, a wear-resistant nylon wheel, a motor support frame and a discharge hole, wherein one end of the dragon hose penetrates through the steel grating to enter the raw material pit, and the other end of the dragon hose is connected with the feeding motor and the discharge hole; the siphon feeding device of the electrolytic aluminum factory converts electric energy into kinetic energy to drive the conveying device, and mechanical lifting is adopted to complete material conveying.
Preferably, the feeding motor is a three-phase asynchronous motor, the weight is 41kg, the power is 3.0kw, the voltage is 380v, the rotating speed is 2800r/min, and the motor wheel phi 85mm, the nose wheel phi 190mm and the triangular belt model B980 form a feeding system.
Preferably, the dragon hose is composed of a dragon hose main body and a shaftless spiral spring, wherein the length of the dragon hose main body is 700mm, the diameter of the dragon hose main body is 150mm, and the dragon hose is made of thickened wear-resistant oxford hose; the shaftless spiral spring is processed by alloy carbon steel materials, and the outer edge is treated, so that damage to the pipe wall is avoided.
Preferably, the steel grating plate is of a grate-shaped rectangular structure, is made of galvanized steel plates, and has the length of 1200mm, the width of 1000mm and the thickness of 50mm.
Preferably, the raw material pit is of a trapezoid structure with a wide upper part and a narrow lower part.
Preferably, the wear-resistant nylon wheel is made of wear-resistant nylon raw materials, the specification is phi 165 x 45 x 125, and the total number is four.
Preferably, the motor support frame is of a triangle structure and comprises a motor support frame bottom, a motor support frame vertical surface and a motor support frame pull rod;
Preferably, the material of the discharge hole is galvanized steel sheet, the height is 220mm, the width is 220mm, and the depth is 270mm.
Preferably, the main body pit front of the raw material pit has a left side length of 800mm, a right side length of 800mm, an upper side length of 1200mm and a lower side length of 1000mm.
Preferably, the left side surface of the main body pit of the raw pit has a left side length of 800mm, a right side length of 800mm, an upper side length of 1000mm and a lower side length of 800mm.
Preferably, the right side surface of the main body pit of the raw pit has a left side length of 800mm, a right side length of 800mm, an upper side length of 1000mm and a lower side length of 800mm.
Preferably, the height of the left side of the main body pit back of the raw material pit is 800mm, the height of the right side of the main body pit back is 800mm, the upper side of the main body pit back is 1200mm, and the lower side of the main body pit back is 1000mm;
preferably, the main pit bottom surface of the raw pit is 1000mm long and 800mm wide.
Preferably, the motor support frame (6) is made of a common galvanized square tube, and the specification is Q235/30 x 50.
Preferably, the bottom of the motor support frame is rectangular, the length is 1500mm, the width is 1100mm, and the motor support frame is formed by welding 6 galvanized square tubes;
Preferably, the elevation of the motor support frame is 1500mm in height and 1100mm in width and is formed by welding 5 galvanized square pipes.
Preferably, the motor support frame pull rod is formed by welding 2 galvanized square pipes with the length of 1845 mm.
The siphon feeding device for the electrolytic aluminum factory is used for assembling one set of device for one working section.
According to the utility model, the spiral spring is driven to rotate by the feeding motor, the materials in the raw material pit can rise along the spiral angle direction of the spring under the action of the rotating spring, and when the materials reach the discharge hole, automatic discharging is completed under the action of gravity. The automatic loading device is used for automatically loading the trench materials in the electrolysis workshop, an operator pours the cleaned trench materials into a pit, and the materials are directly lifted into the transport vehicle through the siphon feeding device, so that the complicated procedure of loading by the operator is eliminated. The utility model reduces the labor capacity of operators, improves the operating environment, greatly shortens the loading operation time and improves the working efficiency.
The utility model has the following positive beneficial effects:
According to the utility model, the material is lifted to the required height from the raw material pit through the spiral conveying pipe, so that the labor intensity of personnel operation is reduced, the personnel operation time is shortened, the operation environment is improved, and the working efficiency is improved.
According to the utility model, the operation flow is optimized, the operation mode is improved, the intermediate operation links are reduced, the material loading operation time is greatly shortened, the time and the labor are saved, and the use of staff is facilitated.
The siphon feeding device is adopted, so that the working environment is improved, the health of operators is facilitated, and the neatness of a trench is ensured to the greatest extent.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a top view of FIG. 1;
Fig. 3 is a side view of fig. 1.
In the figure: 1-a feeding motor (1), 2-a dragon hose, 3-a steel grating plate, 4-a raw material pit, 5-a wear-resistant nylon wheel, 6-a motor support frame and 7-a discharge hole.
Detailed Description
The utility model is further explained and illustrated below with reference to the drawings:
Referring to fig. 1, 2 and 3, the siphon feeding device of the electrolytic aluminum factory comprises a feeding motor 1, a dragon hose 2, a steel grating 3, a raw material pit 4, a wear-resistant nylon wheel 5, a motor support frame 6 and a discharge hole 7, wherein one end of the dragon hose 2 passes through the steel grating 3 to enter the raw material pit 4, and the other end of the dragon hose 2 is connected with the feeding motor 1 and the discharge hole 7; the siphon feeding device of the electrolytic aluminum factory converts electric energy into kinetic energy to drive the conveying device, and mechanical lifting is adopted to complete material conveying.
The feeding motor 1 is a three-phase asynchronous motor, and is composed of a feeding system, wherein the weight of the feeding motor is 41kg, the power is 3.0kw, the voltage is 380v, the rotating speed is 2800r/min, the motor wheel phi is 85mm, the nose wheel phi is 190mm, and the triangular belt model B980 is formed.
The dragon hose 2 consists of a dragon hose body and a shaftless spiral spring, wherein the dragon hose body is 700mm in length and 150mm in diameter, and is made of thickened wear-resistant oxford hose; the shaftless spiral spring is processed by alloy carbon steel materials, and the outer edge is treated, so that damage to the pipe wall is avoided.
The steel grating plate 3 is of a grate-shaped rectangular structure, is made of galvanized steel plates, and has the length of 1200mm, the width of 1000mm and the thickness of 50mm.
The material pit 4 has a trapezoid structure with a wide upper part and a narrow lower part.
The wear-resistant nylon wheel 5 is made of wear-resistant nylon raw materials, and has the specification of phi 165, 45 and 125, and the total number is four.
The motor support frame 6 is of a triangle structure and comprises a motor support frame bottom, a motor support frame vertical face and a motor support frame pull rod.
The material of the discharge hole 7 is galvanized steel sheet, the height is 220mm, the width is 220mm, and the depth is 270mm.
Wherein: the main body pit front of the pit 4 has a left side length of 800mm, a right side length of 800mm, an upper side length of 1200mm and a lower side length of 1000mm.
The left side surface of the main body pit of the pit 4 has a left side length of 800mm, a right side length of 800mm, an upper side length of 1000mm and a lower side length of 800mm.
The right side surface of the main body pit of the pit 4 has a left side length of 800mm, a right side length of 800mm, an upper side length of 1000mm and a lower side length of 800mm.
The main body pit back of the pit 4 has a left side length of 800mm, a right side length of 800mm, an upper side length of 1200mm and a lower side length of 1000mm.
The main pit bottom of the pit 4 is 1000mm long and 800mm wide.
The motor support frame 6 is made of a common galvanized square tube, and the specification is Q235/30 x 50.
The bottom of the motor support frame is rectangular, the length is 1500mm, the width is 1100mm, and the motor support frame is formed by welding 6 galvanized square pipes.
The elevation of the motor support frame is 1500mm in height and 1100mm in width, and is formed by welding 5 galvanized square pipes.
The motor support frame pull rod is formed by welding 2 galvanized square pipes with the length of 1845 mm.
According to the utility model, the material is lifted to the required height from the raw material pit through the spiral conveying pipe, so that the labor intensity of personnel operation is reduced, the personnel operation time is shortened, the operation environment is improved, and the working efficiency is improved.
According to the siphon feeding device, the operation flow is optimized, the operation mode is improved, the siphon feeding device is designed, intermediate operation links are reduced, the material loading operation time is greatly shortened, time and labor are saved, and the siphon feeding device is convenient for workers to use.
The siphon feeding device is adopted, so that the working environment is improved, the health of operators is facilitated, and the neatness of a trench is ensured to the greatest extent.
The foregoing is only a preferred embodiment of the present utility model, and is not intended to limit the present utility model in any way, and any simple modification, equivalent variation and modification made to the above embodiment according to the technical substance of the present utility model still falls within the scope of the technical solution of the present utility model.
Claims (4)
1. The siphon feeding device for the electrolytic aluminum factory is characterized in that: the siphon feeding device of the electrolytic aluminum factory comprises a feeding motor (1), a dragon hose (2), a steel grating (3), a raw pit (4), a wear-resistant nylon wheel (5), a motor support frame (6) and a discharge hole (7), wherein one end of the dragon hose (2) penetrates through the steel grating (3) to enter the raw pit (4), and the other end of the dragon hose (2) is connected with the feeding motor (1) and the discharge hole (7); the siphon feeding device of the electrolytic aluminum factory converts electric energy into kinetic energy to drive the conveying device, and mechanical lifting is adopted to complete material conveying.
2. The siphon feeding device of an electrolytic aluminum plant according to claim 1, wherein: the feeding motor (1) is a three-phase asynchronous motor, and is 41kg in weight, 3.0kw in power, 380v in voltage and 2800r/min in rotating speed, and a feeding system is formed by a motor wheel phi 85mm, a nose wheel phi 190mm and a triangular belt model B980;
The dragon hose (2) is composed of a dragon hose main body and a shaftless spiral spring, wherein the dragon hose main body is 700mm in length and 150mm in diameter, and is made of thickened wear-resistant oxford hose; the shaftless spiral spring is processed by alloy carbon steel materials, and the outer edge is treated, so that the damage to the pipe wall is avoided;
The steel grating plate (3) is of a grate-shaped rectangular structure, is made of galvanized steel plates, and has the length of 1200mm, the width of 1000mm and the thickness of 50mm;
the raw material pit (4) is of a trapezoid structure with a wide upper part and a narrow lower part;
The wear-resistant nylon wheel (5) is made of wear-resistant nylon raw materials, the specification is phi 165-45-125, and the total number is four;
The motor support frame (6) is of a triangle structure and comprises a motor support frame bottom, a motor support frame vertical face and a motor support frame pull rod;
The discharge hole (7) is made of galvanized steel sheet, the height is 220mm, the width is 220mm, and the depth is 270mm.
3. The siphon feeding device of an electrolytic aluminum plant according to claim 2, wherein: the main body pit front surface of the raw material pit (4) has a left side length of 800mm, a right side length of 800mm, an upper side length of 1200mm and a lower side length of 1000mm;
The left side surface of the main body pit of the raw material pit (4) has a left side length of 800mm, a right side length of 800mm, a top side length of 1000mm and a bottom side length of 800mm;
The right side surface of the main body pit of the raw material pit (4) has a left side length of 800mm, a right side length of 800mm, an upper side length of 1000mm and a lower side length of 800mm;
The height of the left side of the main body pit back of the raw material pit (4) is 800mm, the height of the right side of the main body pit back is 800mm, the upper side of the main body pit back is 1200mm, and the lower side of the main body pit back is 1000mm;
the bottom surface of the main body pit of the raw material pit (4) is 1000mm long and 800mm wide.
4. The siphon feeding device of an electrolytic aluminum plant according to claim 2, wherein: the motor support frame (6) is made of a common galvanized square tube, and the specification Q235/30 is 50;
The bottom of the motor support frame is rectangular, has the length of 1500mm and the width of 1100mm, and is formed by welding 6 galvanized square tubes;
The elevation of the motor support frame is 1500mm in height and 1100mm in width and is formed by welding 5 galvanized square pipes;
the motor support frame pull rod is formed by welding 2 galvanized square pipes with the length of 1845 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323288400.0U CN221321089U (en) | 2023-12-04 | 2023-12-04 | Siphon feeding device for electrolytic aluminum factory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323288400.0U CN221321089U (en) | 2023-12-04 | 2023-12-04 | Siphon feeding device for electrolytic aluminum factory |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221321089U true CN221321089U (en) | 2024-07-12 |
Family
ID=91807221
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323288400.0U Active CN221321089U (en) | 2023-12-04 | 2023-12-04 | Siphon feeding device for electrolytic aluminum factory |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221321089U (en) |
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2023
- 2023-12-04 CN CN202323288400.0U patent/CN221321089U/en active Active
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| GR01 | Patent grant |