CN221282570U - Full-automatic integrated equipment for processing photovoltaic cable end - Google Patents
Full-automatic integrated equipment for processing photovoltaic cable end Download PDFInfo
- Publication number
- CN221282570U CN221282570U CN202322467628.XU CN202322467628U CN221282570U CN 221282570 U CN221282570 U CN 221282570U CN 202322467628 U CN202322467628 U CN 202322467628U CN 221282570 U CN221282570 U CN 221282570U
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- shell
- photovoltaic cable
- clamping
- terminal
- wire core
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- 238000012545 processing Methods 0.000 title claims abstract description 24
- 238000005520 cutting process Methods 0.000 claims abstract description 26
- 210000000078 claw Anatomy 0.000 claims description 15
- 239000003292 glue Substances 0.000 claims description 15
- 230000004907 flux Effects 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 10
- 238000005476 soldering Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000004576 sand Substances 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 239000012790 adhesive layer Substances 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- Photovoltaic Devices (AREA)
Abstract
The utility model relates to the technical field of photovoltaic cables and discloses full-automatic integrated processing equipment for the end parts of the photovoltaic cables, which comprises a cutting knife for cutting the photovoltaic cables with set length, a first cutter for cutting and stripping the adhesive layer at one end of the photovoltaic cables to form a first wire core, a twisting head for twisting the first wire core, a second cutter for cutting and stripping the adhesive layer at the other end of the photovoltaic cables to form a second wire core, a terminal plug for clamping a terminal and plugging the terminal with the second wire core, a rubber shell plug for clamping a rubber shell and plugging the terminal and the end parts of the photovoltaic cables into the rubber shell plug of the rubber shell, and a rotating head for relatively fixing the rubber shell and the end parts of the photovoltaic cables through rotation.
Description
Technical Field
The utility model relates to the technical field of photovoltaic cables, in particular to full-automatic integrated processing equipment for the end part of a photovoltaic cable.
Background
Solar technology will become one of the future green energy technologies, solar energy is becoming widely used in China, private investors are actively building factories and planning to put into production solar modules for global sales in addition to the rapid development of government-supported photovoltaic power plants. Photovoltaic cables belong to components in solar technology, and with the widespread use of solar technology, the use and manufacture of photovoltaic cables is increasing.
In the manufacturing and preparation process of the photovoltaic cable, the end part of the photovoltaic cable needs to be treated, after the adhesive layer of the end part of the photovoltaic cable is stripped, the wire core is exposed, a twisting section and a connecting section are respectively formed, and after the connecting section is connected with the terminal, the terminal is inserted into the adhesive shell and is connected with the adhesive shell.
The rubber shell comprises a shell body and a shell cap, the shell cap is in threaded connection with the shell body, the photovoltaic cable is arranged in the shell body in a penetrating mode, and after the shell cap is in threaded locking with the shell body, the rubber shell of the photovoltaic cable is relatively fixed.
In the prior art, the end part of the photovoltaic cable is generally treated in a manual operation mode, so that the processing efficiency is low, and the actual production requirement is difficult to meet.
Disclosure of utility model
The utility model aims to provide full-automatic integrated equipment for processing the end part of a photovoltaic cable, and aims to solve the problem that in the prior art, the processing efficiency is low because the automatic processing is difficult to realize in the processing of the end part of the photovoltaic cable.
The full-automatic integrated photovoltaic cable end processing device comprises a cutting knife for cutting a photovoltaic cable with a set length, a first cutter for cutting and stripping a glue layer at one end of the photovoltaic cable to form a first wire core, a twisting head for twisting the first wire core, a second cutter for cutting and stripping the glue layer at the other end of the photovoltaic cable to form a second wire core, a terminal plug for clamping a terminal and plugging the terminal into the second wire core, a glue shell plug for clamping a glue shell and plugging the terminal and the end of the photovoltaic cable into the glue shell plug of the glue shell, and a rotating head for fixing the glue shell and the end of the photovoltaic cable relatively by rotation.
Further, a plurality of guide wheels are arranged in front of the cutting knife, the guide wheels are arranged at intervals up and down, and a guide channel for conveying the photovoltaic cable is formed between the guide wheels; a first movable chuck is arranged at the rear of the cutter;
The photovoltaic cable passing through the cutting knife through the guide channel is cut into a set length by the cutting knife, and is clamped and moved by the first movable clamping head.
Further, the twisting head comprises two rotating heads which are arranged in opposite or opposite directions, and a clamping channel for clamping the first wire core is formed between the two rotating heads; when the first movable clamping head moves the photovoltaic cable to be arranged opposite to the twisting head, the first wire core is inserted into the clamping channel, the two rotating heads clamp and fix the first wire core in opposite directions, and the first wire core is twisted by rotating a set angle.
Further, the rotating head is provided with a clamping side wall facing the clamping channel, the clamping side wall is provided with grooves, the grooves of the clamping side walls of the two rotating heads are oppositely arranged, and the clamping channel is formed by surrounding; the inside wall of recess is equipped with a plurality of sand grip, and a plurality of the sand grip is the interval arrangement.
Further, a container is arranged in front of the rotating head, soldering flux is arranged in the container, the first movable clamping head rotates, and the twisted first wire core is inserted into the soldering flux in the container, so that the first wire core is covered by the soldering flux.
Further, a transfer chuck is arranged in front of the container, a second movable chuck is arranged on the outer side of the second cutter, and the first movable chuck and the second movable chuck are arranged in a staggered manner and are arranged on two sides of the transfer chuck;
The transfer chuck clamps the photovoltaic cable with the first wire core covered with the soldering flux, and transmits the photovoltaic cable to the second movable chuck.
Further, the terminal plug is communicated with the terminal feeding disc, the terminal plug clamps the terminal of the feeding disc, the terminal is aligned with the second wire core, the second movable clamping head clamps the photovoltaic cable, and the second wire core is inserted into the terminal.
Further, the rubber shell comprises a shell body and a shell cap, the shell body is in threaded connection with the shell cap, and an insertion hole for inserting a terminal and the end part of the photovoltaic cable is formed in the shell body;
The rotary head comprises a positioning shaft and a rotary ring which is rotationally arranged, the end part of the positioning shaft is provided with a positioning structure for fixing the shell, a locking channel for the shell cap to pass through is arranged in the rotary ring, and the rotary ring is provided with a clamping structure for clamping the shell cap and driving the shell cap to rotate relative to the shell so as to lock the shell cap and the shell by threads;
When the shell body penetrating through the photovoltaic cable penetrates through the locking channel and then is connected to the positioning structure, the shell body and the positioning shaft are relatively fixed, the shell cap penetrates through the locking channel, the shell cap is clamped by the clamping structure, and the rotating ring drives the clamping structure to synchronously rotate until the shell cap and the shell body are locked through threads.
Further, the positioning structure comprises a positioning groove arranged at the end part of the positioning shaft, and after one end of the shell is arranged in the positioning groove in a penetrating way, the shell and the positioning shaft are relatively fixed; the other end of the shell is provided with external threads, and the shell cap is in threaded connection with the other end of the shell.
Further, the clamping structure comprises a plurality of clamping claws which are arranged on the rotary ring and synchronously move, and the clamping claws are arranged at intervals along the circumference of the locking channel; the outer end of the clamping claw is movably connected to the rotating ring, and the inner end of the clamping claw extends into the locking channel to form a clamping end for clamping the shell cap and driving the shell cap to rotate relative to the shell.
Compared with the prior art, the full-automatic photovoltaic cable end processing integrated equipment provided by the utility model has the advantages that the photovoltaic cable is cut to a set length through the cutting scissors, the first cutter strips the adhesive layer at one end of the wide cable to form the first wire core, the twisting head twists the first wire core, the second cutter strips the adhesive layer at the other end of the photovoltaic cable to form the second wire core, the terminal plug connector clamps the terminal and is plugged with the second wire core, the rubber shell plug connector clamps the rubber shell and is plugged with the terminal, the rubber shell and the photovoltaic cable are relatively fixed through the rotating head, automatic processing is realized in the whole process, and the processing efficiency is high.
Drawings
Fig. 1 is a schematic perspective view of a part of a full-automatic photovoltaic cable end processing integrated device provided by the utility model;
FIG. 2 is a schematic front view of a twist head provided by the present utility model;
FIG. 3 is a schematic perspective view of a portion of a fully automated photovoltaic cable end handling integrated apparatus provided by the present utility model;
fig. 4 is a schematic perspective view of a rotary head according to the present utility model.
Detailed Description
The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
The implementation of the present utility model will be described in detail below with reference to specific embodiments.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present utility model, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc., based on the azimuth or positional relationship shown in the drawings, it is only for convenience of describing the present utility model and simplifying the description, but it is not indicated or implied that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus terms describing the positional relationship in the drawings are merely illustrative and should not be construed as limitations of the present patent, and specific meanings of the terms described above may be understood by those skilled in the art according to specific circumstances.
Referring to fig. 1-4, a preferred embodiment of the present utility model is provided.
Full-automatic integrated equipment of handling of photovoltaic cable tip cuts the glue film of photovoltaic cable 801 one end and strips, forms first line core, and twists first line core, cuts the glue film of photovoltaic cable 801 other end and strips, forms the second sinle silk, and the second sinle silk is pegged graft with the terminal, inserts terminal and photovoltaic cable 801's tip in the rubber shell again, through rotating the rubber shell, with the relative fixed of rubber shell and photovoltaic cable 801's tip.
Full-automatic integrative equipment of handling of photovoltaic cable tip, including tailorring the sword 802 of tailorring the photovoltaic cable 801 of settlement length, the first cutter of cutting and stripping the glue film of photovoltaic cable 801 one end in order to form first sinle silk, carry out the distortion head of distortion to first sinle silk, the second cutter of cutting and stripping the glue film of photovoltaic cable 801 other end in order to form the second sinle silk, terminal bayonet socket that centre gripping terminal and with terminal and second sinle silk pegged graft, centre gripping rubber shell and insert terminal and photovoltaic cable 801's tip at the rubber shell bayonet socket of rubber shell, through rotatory with the rotatory rotating head of the relative fixed of the tip of rubber shell and photovoltaic cable 801.
Above-mentioned integrative equipment of full-automatic processing of photovoltaic cable tip that provides cuts out the length of setting for photovoltaic cable 801 through cutting shear 802, and first cutter strips the one end glue film of breadth cable, forms first sinle silk, twists the head and twists first line core, and the second cutter cuts off the glue film cutting of photovoltaic cable 801 other end and strips, forms the second sinle silk, and terminal connector clamping terminal is pegged graft with the second sinle silk, and the rubber shell connector clamping rubber shell is pegged graft with the terminal, and the rethread rotating head is fixed with rubber shell and photovoltaic cable 801 relatively, and automatic processing is realized to whole process, and machining efficiency is high.
In the present embodiment, a plurality of guide wheels 800 are arranged in front of the cutting blade 802, the plurality of guide wheels 800 are arranged at intervals up and down, and a guide channel for conveying the photovoltaic cable 801 is formed between the plurality of guide wheels 800; a first movable chuck 803 is provided behind the cutter 802; the photovoltaic cable 801 passing through the cutter blade 802 by the guide passage is cut to a set length by the cutter blade 802 and is held for movement by the first moving jaw 803.
The photovoltaic cable 801 is guided by the guide wheel 800, so that the photovoltaic cable 801 can be kept in a linear transmission state, and the cutting knife 802 is convenient for cutting the photovoltaic cable 801.
In this embodiment, the twisting head includes two rotating heads 805 arranged opposite to or apart from each other, and a clamping channel for clamping the first wire core is formed between the two rotating heads 805; after the first moving chuck 803 moves the photovoltaic cable 801 to be arranged opposite to the twisting head, the first wire core is inserted into the clamping channel, and the two rotating heads 805 clamp and fix the first wire core in opposite directions and rotate by a set angle to twist the first wire core.
After the two rotating heads 805 clamp the first wire core, the photovoltaic cable 801 is clamped and fixed by the first movable clamp 803, and when the two rotating heads 805 rotate by a set angle, the first wire core is twisted by the set angle.
In this embodiment, the rotating heads 805 have clamping sidewalls facing the clamping channel, grooves 806 are formed on the clamping sidewalls, and the grooves 806 on the clamping sidewalls of the two rotating heads 805 are arranged oppositely to form the clamping channel; the inner side wall of the groove 806 is provided with a plurality of raised strips 807, and the raised strips 807 are arranged at intervals.
By providing a plurality of ribs 807, the first core is held more firmly between the two rotary heads 805, avoiding rotational slippage.
In this embodiment, a container 804 is disposed in front of the rotating head 805, a flux is disposed in the container 804, and the first moving chuck 803 rotates to insert the twisted first wire core into the flux in the container 804, so that the first wire core is covered by the flux.
A transfer chuck 808 is arranged in front of the container 804, a second movable chuck 809 is arranged on the outer side of the second cutter, and the first movable chuck 803 and the second movable chuck 809 are arranged in a staggered manner and are arranged on two sides of the transfer chuck 808; the relay gripper 808 grips the first flux-covered photovoltaic cable 801 and transfers the photovoltaic cable 801 to the second mobile gripper 809.
By arranging the transfer chuck 808, the photovoltaic cable 801 on the first movable chuck 803 can be transferred to the second movable chuck 809, and cut and strip off with the second cutter and the adhesive layer at the other end of the photovoltaic cable 801.
In this embodiment, the terminal plug is communicated with the terminal feeding tray, the terminal plug clamps the terminal of the feeding tray, aligns the terminal with the second wire core, and the second movable clamp 809 clamps the photovoltaic cable 801, inserting the second wire core into the terminal.
The plastic case includes a case body and a case cap 100, the case body is screw-coupled with the case cap 100, and an insertion hole into which the terminal and an end of the photovoltaic cable 801 are inserted is provided in the case body.
The swivel head comprises a positioning shaft and a swivel ring 200 arranged in a rotating way, the rubber shell comprises a shell and a shell cap 100, the shell is in threaded connection with the shell cap 100, the photovoltaic cable 801 penetrates into the shell, and after the shell cap 100 is in threaded locking with the shell, the photovoltaic cable 801 is fixed in the shell. When the cap 100 is screwed onto the housing, the cap 100 needs to be turned relative to the housing until the cap 100 is screwed into the housing, so that the photovoltaic cable 801 and the housing are fixed relatively.
The end of the positioning shaft is provided with a positioning structure for fixing the shell, a locking channel 203 for the shell cap 100 to pass through is arranged in the rotating ring 200, and a clamping structure for clamping the shell cap 100 and driving the shell cap 100 to rotate relative to the shell so as to lock the shell cap 100 and the shell by threads is arranged on the rotating ring 200.
When the housing through which the photovoltaic cable 801 passes through the locking channel 203, the housing is connected to the positioning structure, the housing and the positioning shaft are relatively fixed, the housing cap 100 passes through the locking channel 203, the clamping structure clamps the housing cap 100, and the rotating ring 200 drives the clamping structure to rotate synchronously until the housing cap 100 and the housing are locked by threads.
In this embodiment, the positioning structure includes a positioning slot disposed at an end of the positioning shaft, and after one end of the housing is inserted into the positioning slot, the housing and the positioning shaft are relatively fixed; the other end of the housing is provided with external threads, and the cap 100 is screwed with the other end of the housing.
The positioning groove can be arranged aiming at the shell structures of various rubber shells, so that the positioning and fixing of the shells of various rubber shells can be realized. Of course, the positioning structure may be a snap-fit structure or other structure, as long as it can position and fix the housing relatively.
In this embodiment, the clamping structure includes a plurality of clamping claws 201 provided on the rotary ring 200 and synchronously moved, the plurality of clamping claws 201 being arranged at intervals along the circumferential direction of the locking passage 203; the outer ends of the clamping jaws 201 are movably connected to the rotating ring 200, and the inner ends of the clamping jaws 201 extend into the locking channel 203 to form a clamping end 202 which clamps the housing cap 100 and drives the housing cap 100 to rotate relative to the housing.
The shell cap 100 is clamped by the plurality of clamping claws 201, so that the shell cap 100 can be driven to rotate relative to the shell, and when the plurality of clamping claws 201 are separated from clamping the shell cap 100, the shell and the shell cap 100 can be separated from the locking channel 203.
A driving structure for driving the holding claw 201 to move toward the locking passage 203 so that the holding claw 201 is held on the housing cap 100 is movably connected to the holding claw 201. Thus, by the driving structure, the degree of tightness with which the holding claws 201 are held on the case cap 100 can be controlled. The rotary ring 200 is provided with a containing cavity 205, and the outer ends of the clamping claws 201 are movably arranged in the containing cavity 205.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (10)
1. Full-automatic integrative equipment of handling of photovoltaic cable tip, a serial communication port, including cutting out the cutting scissors of the photovoltaic cable of settlement length, the first cutter of cutting and stripping the glue film of photovoltaic cable one end in order to form first sinle silk, carry out the distortion head of distortion to first sinle silk, the cutting strip the glue film of photovoltaic cable other end in order to form the second cutter of second sinle silk, centre gripping terminal and with the terminal bayonet socket of terminal and second sinle silk grafting, centre gripping rubber shell and with terminal and photovoltaic cable's tip insert the rubber shell bayonet socket at the rubber shell, through rotatory with the relative fixed rotating head of the tip of rubber shell and photovoltaic cable.
2. The full-automatic integrated photovoltaic cable end processing device according to claim 1, wherein a plurality of guide wheels are arranged in front of the cutting knife, the guide wheels are arranged at intervals up and down, and a guide channel for conveying photovoltaic cables is formed between the guide wheels; a first movable chuck is arranged at the rear of the cutter;
The photovoltaic cable passing through the cutting knife through the guide channel is cut into a set length by the cutting knife, and is clamped and moved by the first movable clamping head.
3. The full-automatic photovoltaic cable end processing integrated device according to claim 2, wherein the twisting head comprises two rotating heads which are arranged opposite to or separated from each other, and a clamping channel for clamping the first cable core is formed between the two rotating heads; when the first movable clamping head moves the photovoltaic cable to be arranged opposite to the twisting head, the first wire core is inserted into the clamping channel, the two rotating heads clamp and fix the first wire core in opposite directions, and the first wire core is twisted by rotating a set angle.
4. The full-automatic photovoltaic cable end processing integrated device according to claim 3, wherein the rotating heads are provided with clamping side walls facing the clamping channels, grooves are formed in the clamping side walls, the grooves of the clamping side walls of the two rotating heads are oppositely arranged, and the clamping channels are formed by surrounding; the inside wall of recess is equipped with a plurality of sand grip, and a plurality of the sand grip is the interval arrangement.
5. The fully automatic photovoltaic cable end portion handling integrated apparatus according to claim 3, wherein a container is provided in front of the rotating head, flux is provided in the container, the first moving chuck rotates, and the twisted first wire core is inserted into the flux of the container, so that the first wire core is covered with flux.
6. The full-automatic photovoltaic cable end processing integrated device according to claim 5, wherein a transfer chuck is arranged in front of the container, a second movable chuck is arranged on the outer side of the second cutter, and the first movable chuck and the second movable chuck are arranged in a staggered manner and are arranged on two sides of the transfer chuck;
The transfer chuck clamps the photovoltaic cable with the first wire core covered with the soldering flux, and transmits the photovoltaic cable to the second movable chuck.
7. The fully automated photovoltaic cable end processing integrated apparatus of claim 6, wherein the terminal plug communicates with a terminal loading tray, the terminal plug clamps a terminal of the loading tray, aligns the terminal with a second wire core, and the second movable clamp clamps the photovoltaic cable, inserting the second wire core into the terminal.
8. The fully automatic photovoltaic cable end processing integrated apparatus according to any one of claims 1 to 5, wherein the rubber housing comprises a housing and a housing cap, the housing is in threaded connection with the housing cap, and an insertion hole is formed in the housing for inserting the terminal and the end of the photovoltaic cable;
The rotary head comprises a positioning shaft and a rotary ring which is rotationally arranged, the end part of the positioning shaft is provided with a positioning structure for fixing the shell, a locking channel for the shell cap to pass through is arranged in the rotary ring, and the rotary ring is provided with a clamping structure for clamping the shell cap and driving the shell cap to rotate relative to the shell so as to lock the shell cap and the shell by threads;
When the shell body penetrating the photovoltaic cable penetrates through the locking channel and then is connected to the positioning structure, the shell body is relatively fixed with the positioning shaft, the shell cap penetrates through the locking channel, the shell cap is clamped by the clamping structure, and the rotating ring drives the clamping structure to synchronously rotate until the shell cap and the shell body are locked through threads.
9. The full-automatic photovoltaic cable end processing integrated device according to claim 8, wherein the positioning structure comprises a positioning groove arranged at the end of the positioning shaft, and the shell is relatively fixed with the positioning shaft after one end of the shell is penetrated in the positioning groove; the other end of the shell is provided with external threads, and the shell cap is in threaded connection with the other end of the shell.
10. The fully automated photovoltaic cable end processing integrated apparatus of claim 8, wherein the clamping structure comprises a plurality of clamping jaws disposed on a rotating ring and synchronously moving, the plurality of clamping jaws being spaced apart along a circumference of the locking channel; the outer end of the clamping claw is movably connected to the rotating ring, and the inner end of the clamping claw extends into the locking channel to form a clamping end for clamping the shell cap and driving the shell cap to rotate relative to the shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322467628.XU CN221282570U (en) | 2023-09-08 | 2023-09-08 | Full-automatic integrated equipment for processing photovoltaic cable end |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322467628.XU CN221282570U (en) | 2023-09-08 | 2023-09-08 | Full-automatic integrated equipment for processing photovoltaic cable end |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221282570U true CN221282570U (en) | 2024-07-05 |
Family
ID=91691767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322467628.XU Active CN221282570U (en) | 2023-09-08 | 2023-09-08 | Full-automatic integrated equipment for processing photovoltaic cable end |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221282570U (en) |
-
2023
- 2023-09-08 CN CN202322467628.XU patent/CN221282570U/en active Active
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