CN221268071U - Protection device of reaction kettle - Google Patents
Protection device of reaction kettle Download PDFInfo
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- CN221268071U CN221268071U CN202323113655.3U CN202323113655U CN221268071U CN 221268071 U CN221268071 U CN 221268071U CN 202323113655 U CN202323113655 U CN 202323113655U CN 221268071 U CN221268071 U CN 221268071U
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- air
- fixedly connected
- pipe
- inner bag
- reaction kettle
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- 230000004224 protection Effects 0.000 title claims abstract description 29
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 20
- 230000001681 protective effect Effects 0.000 claims abstract description 37
- 238000004880 explosion Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 description 15
- 238000003756 stirring Methods 0.000 description 13
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000009979 protective mechanism Effects 0.000 description 1
- 230000001012 protector Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The utility model provides a protection device of a reaction kettle, and belongs to the technical field of reaction kettles. Including inner bag and protection machanism, the surface mounting protective housing of inner bag, protection machanism includes the intake pipe, the inside of inner bag is fixed to the intake pipe, the intake pipe runs through the inside of inner bag, inflatable balloon fixed mounting is in the one end of intake pipe, inflatable balloon sets up the inside of protective housing, pressure sensor fixed mounting is at the inner wall of protective housing. Through the internally mounted intake pipe of inner bag, the one end installation of intake pipe is inflated the gasbag, and the inside atmospheric pressure of inner bag is constantly when increasing, can make gas enter into the intake pipe inside to constantly aerify the gasbag, make it constantly grow, along with the gasbag constantly grow, can extrude pressure sensor, make it produce pressure, alright open through PLC controller control relief valve, with the gaseous excreteing part of inner bag, keep the atmospheric pressure of inner bag to be normal range, avoid taking place the explosion, cause harm.
Description
Technical Field
The utility model relates to the technical field of reaction kettles, in particular to a protection device of a reaction kettle.
Background
The reaction kettle is commonly used in the fields of chemical industry, pharmacy, food processing and the like and is used for carrying out technological operations such as chemical reaction, mixing, heating or cooling, and the like.
The use of reation kettle is put into reation kettle's inside with the product to stir the raw materials through the inside agitated vessel of reation kettle, but in the stirring, still can make the inside temperature of reation kettle rise, thereby lead to the inside atmospheric pressure of reation kettle to rise, agitated vessel constantly stirs inside reation kettle, can continuously make the inside atmospheric pressure of reation kettle rise, can directly influence reation kettle's safe handling, easily take place the explosion, causes the harm, so we propose a reation kettle's protector, in order to solve above-mentioned problem.
Disclosure of utility model
In order to overcome the above disadvantages, the present utility model provides a protection device for a reaction kettle, which overcomes the above technical problems or at least partially solves the above problems.
The utility model is realized in the following way:
The utility model provides a protection device of a reaction kettle, which comprises an inner container, wherein a protection shell is arranged on the outer surface of the inner container, a gas collecting mechanism is fixedly arranged on the outer surface of the protection shell, the gas collecting mechanism comprises a collecting bin, a gas pipe and an air extractor, the collecting bin is arranged at one side of the protection shell, the bottom of the collecting bin is fixedly connected with the air extractor, the gas inlet end of the air extractor is fixedly connected with a pipeline, the gas outlet end of the air extractor is fixedly connected with the gas pipe, one end of the gas pipe is communicated with the inside of a discharge pipe, one end of a pressure relief valve is fixedly connected with an exhaust pipe, one end of the exhaust pipe is fixedly arranged in the collecting bin, an electric control valve is arranged on the pressure relief valve, the electric control valve is electrically connected with a PLC controller, the top of the inner container is fixedly connected with an air outlet pipe, and the inside of the air outlet pipe penetrates through the top of the protection shell and is fixedly connected with the protection shell;
A guard mechanism, the guard mechanism comprising;
the air inlet pipe is fixed in the inner container and penetrates through the inner container;
The inflatable air bag is fixedly arranged at one end of the air inlet pipe and is arranged in the protective shell;
The pressure sensor is fixedly arranged on the inner wall of the protective shell and is electrically connected with the alarm;
The pressure release valve is fixedly arranged in the inner container.
In a preferred scheme, the inside fixed mounting air pressure detector of inner bag, air pressure detector electric connection PLC controller, PLC controller electric connection pressure sensor and alarm.
In a preferred scheme, driving motor is fixedly connected to the top of protective housing, driving motor's conveying end fixed connection axis of rotation, the axis of rotation runs through the top of protective housing and inner bag, the outward surface fixed connection puddler of axis of rotation.
In a preferred scheme, the bottom fixed connection of inner bag arranges the material pipe, it runs through the bottom of protective housing to arrange the material pipe, the internally mounted control valve of arranging the material pipe.
In a preferred scheme, the surface fixed connection locating lever of inner bag, the one end of locating lever and the inner wall fixed connection of protective housing, the locating lever sets up to a plurality of to evenly set up the position of inner bag surface left and right sides.
The utility model provides a protection device of a reaction kettle, which has the beneficial effects that:
1. Through the internally mounted intake pipe of inner bag, the one end installation of intake pipe is inflated the gasbag, when the inside atmospheric pressure of inner bag constantly increases, can make gas enter into the intake pipe inside to constantly aerify the gasbag, make it constantly grow, along with the gasbag constantly grow, can extrude pressure sensor, make it produce pressure, alright open the relief valve through PLC controller control, excrete partly the gas of inner bag, keep the atmospheric pressure of inner bag to be normal range, make reation kettle can normally use, avoid taking place the explosion, cause harm.
2. Through setting up and collecting the storehouse, collect the bottom fixed mounting in storehouse and have the air exhauster, the blast pipe is installed to the one end of relief valve, and the one end of blast pipe communicates with the inside of collecting the storehouse, and the gas-supply pipe is installed to the end of giving vent to anger of air exhauster simultaneously, can be after the clearance to the inner bag, lets in gas to the inner bag is inside to weather fast to the inner bag is inside, convenient to use.
Drawings
For a clearer description of the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present utility model and should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art;
FIG. 1 is a schematic diagram of the front view of the present utility model;
FIG. 2 is a schematic view of the position of a PLC controller according to the present utility model;
FIG. 3 is a schematic view of the internal structure of the protective shell according to the present utility model;
FIG. 4 is a schematic view of the structure of the air inlet pipe of the present utility model;
FIG. 5 is a schematic view of the bottom structure of the collection bin of the present utility model;
FIG. 6 is a schematic view of the positioning rod position of the present utility model;
In the figure: 1. an inner container; 2. a protective shell; 3. a protective mechanism; 31. an air inlet pipe; 32. an inflatable airbag; 33. a pressure sensor; 331. an alarm; 34. a pressure release valve; 4. an air pressure detector; 5. a PLC controller; 6. a driving motor; 7. a rotating shaft; 8. an agitating rod; 9. a discharge pipe; 10. a control valve; 11. a positioning rod; 12. a collection mechanism; 121. a collecting bin; 122. a gas pipe; 123. an air extractor; 13. an exhaust pipe; 14. an electric control valve; 15. and an air outlet pipe.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.
Examples
Referring to fig. 1-6, the present utility model provides a technical solution: the utility model provides a protection device of reation kettle, including inner bag 1 and protection machanism 3, the surface mounting protective housing 2 of inner bag 1, protection machanism 3 includes intake pipe 31, and intake pipe 31 is fixed in the inside of inner bag 1, and intake pipe 31 runs through the inside of inner bag 1, and inflatable bag 32 fixed mounting is in the one end of intake pipe 31, and inflatable bag 32 sets up in the inside of protective housing 2, and pressure sensor 33 fixed mounting is in the inner wall of protective housing 2, pressure sensor 33 electric connection alarm 331, the inside of relief valve 34 fixed mounting inner bag 1.
In a preferred embodiment, the air pressure detector 4 is fixedly installed inside the inner container 1, the air pressure detector 4 is electrically connected with the PLC controller 5, the PLC controller 5 is electrically connected with the pressure sensor 33 and the alarm 331, the device is convenient for detecting the air pressure inside the inner container 1, so that the air pressure detector 4 is installed inside the inner container 1, the air pressure inside the inner container 1 is detected through the air pressure detector 4, and the alarm 331 is arranged, so that an alarm can be given out timely, and workers are reminded of timely processing.
In a preferred embodiment, the top fixed connection driving motor 6 of protective housing 2, driving motor 6's conveyer end fixed connection axis of rotation 7, axis of rotation 7 run through the top of protective housing 2 and inner bag 1, and the surface fixed connection stirring rod 8 of axis of rotation 7, this device stirs the raw materials, realizes the processing to the raw materials, so this device installs driving motor 6 at the top of protective housing 2, drives stirring rod 8 through driving motor 6 and rotates to this stirs the raw materials.
In a preferred embodiment, the bottom of the liner 1 is fixedly connected with a discharge pipe 9, the discharge pipe 9 penetrates through the bottom of the protective shell 2, a control valve 10 is installed in the discharge pipe 9, and after the raw materials are stirred, the raw materials need to be discharged, so the discharge pipe 9 is installed at the bottom of the liner 1, and the stirred raw materials are discharged through the discharge pipe 9.
In order to ensure that the inner container 1 is used stably in the protective shell 2, the outer surface of the inner container 1 is fixedly connected with the positioning rods 11, one ends of the positioning rods 11 are fixedly connected with the inner wall of the protective shell 2, the positioning rods 11 are arranged in a plurality, and are uniformly arranged at the left side and the right side of the outer surface of the inner container 1, and the protective shell 2 is fixedly connected with the outer surface of the inner container 1 through the positioning rods 11, so that the inner container 1 is used stably in the protective shell 2.
The inside atmospheric pressure of inner bag 1 can constantly rise in processing, when atmospheric pressure reaches a definite value, can discharge the inside gaseous discharge of inner bag 1, for the energy saving, reuse to the exhaust gas, so the surface fixed mounting gas collection mechanism 12 of protective housing 2, gas collection mechanism 12 includes collection storehouse 121, gas-supply pipe 122 and air exhauster 123, collect the position of storehouse 121 installation in protective housing 2 one side, collect the bottom fixed connection air exhauster 123 of storehouse 121, the inlet end fixed connection pipeline of air exhauster 123, the end fixed connection gas-supply pipe 122 of giving vent to anger of air exhauster 123, the one end and the inside intercommunication of exhaust pipe 9 of gas-supply pipe 122, the one end fixed connection blast pipe 13 of relief valve 34, the one end fixed mounting of blast pipe 13 is in the inside of collecting storehouse 121, install electric control valve 14 on the relief valve 34, electric control valve 14 electric connection PLC controller 5, the top fixed connection outlet duct 15 of inner bag 1, the inside of outlet duct 15 and the inside intercommunication of inner bag 1, 15 run through the top of protective housing 2 to with protective housing 2 fixed connection, in actual use, through setting up collection storehouse 121, the bottom fixed connection air exhauster 123 has the inside of air exhauster 13 to the inside of air exhauster 1, the inside of the inner bag 1 can be cleared up to the inside of the inner bag 1 through the end fixed connection of the air exhauster 13, the inside of the inner bag 1 is cleared up to the inside of the inner bag 1, the inside of the inner bag is installed to the inside the air exhauster 13 is installed to the inside of the inner bag 1.
Specifically, a protective device of reation kettle's working process or theory of operation does: the use of reation kettle is put into reation kettle's inside with the product to stir the raw materials through the inside agitated vessel of reation kettle, but in the stirring, still can make the inside temperature of reation kettle rise, thereby lead to the inside atmospheric pressure of reation kettle to rise, agitated vessel constantly stirs inside reation kettle, can continuously make the inside atmospheric pressure of reation kettle rise, can directly influence the safe handling of reation kettle, easily take place the explosion, cause the harm, so design this device, in order to solve this problem, place this device in steady place, and connect external power supply, add the inside of inner bag 1 through the position of inlet pipe with the raw materials, then open driving motor 6, through driving motor 6 drive axis of rotation 7 rotation, alright drive stirring rod 8 rotates, with this stirs the processing to the raw materials.
In the process of stirring raw materials, the internal temperature and the air pressure of the inner container 1 can be continuously increased, if the raw materials are not timely processed, the danger is easy to occur, so that the air pressure in the inner container 1 is continuously increased, the raw materials can continuously enter the air inflation bag 32 through the air inlet pipe 31, the air inflation bag 32 is continuously increased, the pressure sensor 33 can be extruded, the pressure sensor 33 generates pressure, the pressure release valve 34 is controlled to be opened through the PLC controller 5, the air in the inner container 1 is timely discharged, the air pressure value in the inner container 1 is ensured to be in a normal range, and meanwhile, for insurance, when the air pressure in the inner container 1 is increased, the alarm 331 can give an alarm to remind workers of timely observation of the situation, and the danger is avoided due to the fact that the air is discharged.
For saving energy, the gas is discharged into the collecting bin 121 through the pressure release valve 34, the gas is collected through the collecting bin 121, after the raw material is processed, the raw material is discharged, then the liner 1 is cleaned, the cleaned liner 1 is in a wet state, and the liner 1 is quickly dried, so that the air extractor 123 is opened, the gas in the collecting bin 121 is extracted through the air extractor 123, and is continuously conveyed to the inner part of the liner 1, so that the inner part of the liner 1 is dried, and the gas entering the inner part of the liner 1 is discharged into the atmosphere through the position of the air outlet pipe 15, so that the use is satisfied.
It should be noted that the pressure sensor 33, the alarm 331, the air pressure detector 4, the PLC controller 5, the driving motor 6, the air pump 123 and the electric control valve 14 are devices or apparatuses existing in the prior art, or are devices or apparatuses that can be implemented in the prior art, and the power supply, the specific composition and the principle thereof are clear to those skilled in the art, so that detailed descriptions thereof are omitted.
Claims (9)
1. The protection device of the reaction kettle is characterized by comprising an inner container (1), wherein a protective shell (2) is arranged on the outer surface of the inner container (1);
-a protection mechanism (3), the protection mechanism (3) comprising;
the air inlet pipe (31), the air inlet pipe (31) is fixed in the inner container (1), and the air inlet pipe (31) penetrates through the inner container (1);
an inflatable air bag (32), wherein the inflatable air bag (32) is fixedly arranged at one end of the air inlet pipe (31), and the inflatable air bag (32) is arranged in the protective shell (2);
The pressure sensor (33), the said pressure sensor (33) is fixedly installed on the inner wall of the protective casing (2), the said pressure sensor (33) connects the alarm (331) electrically;
The pressure release valve (34), the inside of liner (1) is installed to pressure release valve (34) fixed mounting.
2. The protection device of the reaction kettle according to claim 1, wherein an air pressure detector (4) is fixedly installed inside the inner container (1), the air pressure detector (4) is electrically connected with a PLC (programmable logic controller) 5, and the PLC (5) is electrically connected with a pressure sensor (33) and an alarm (331).
3. The protection device of the reaction kettle according to claim 2, wherein the top of the protective shell (2) is fixedly connected with a driving motor (6), a conveying end of the driving motor (6) is fixedly connected with a rotating shaft (7), the rotating shaft (7) penetrates through the tops of the protective shell (2) and the liner (1), and the outer surface of the rotating shaft (7) is fixedly connected with an agitating rod (8).
4. A protection device for a reaction kettle according to claim 3, characterized in that the bottom of the liner (1) is fixedly connected with a discharge pipe (9), the discharge pipe (9) penetrates through the bottom of the protective shell (2), and a control valve (10) is installed in the discharge pipe (9).
5. The protection device of the reaction kettle according to claim 4, wherein the outer surface of the inner container (1) is fixedly connected with a positioning rod (11), one end of the positioning rod (11) is fixedly connected with the inner wall of the protective shell (2), and the positioning rods (11) are arranged in a plurality and are uniformly arranged at the left side and the right side of the outer surface of the inner container (1).
6. The protection device of the reaction kettle according to claim 5, wherein a gas collecting mechanism (12) is fixedly arranged on the outer surface of the protective shell (2), and the gas collecting mechanism (12) comprises a collecting bin (121), a gas pipe (122) and an air extractor (123).
7. The protection device of a reaction kettle according to claim 6, wherein the collecting bin (121) is installed at a position on one side of the protection shell (2), the bottom of the collecting bin (121) is fixedly connected with the air extractor (123), the air inlet end of the air extractor (123) is fixedly connected with the pipeline, the air outlet end of the air extractor (123) is fixedly connected with the air pipe (122), and one end of the air pipe (122) is communicated with the inside of the discharge pipe (9).
8. The protection device of a reaction kettle according to claim 7, wherein one end of the pressure release valve (34) is fixedly connected with the exhaust pipe (13), one end of the exhaust pipe (13) is fixedly installed in the collecting bin (121), the pressure release valve (34) is provided with the electric control valve (14), and the electric control valve (14) is electrically connected with the PLC controller (5).
9. The protection device of the reaction kettle according to claim 8, wherein the top of the inner container (1) is fixedly connected with an air outlet pipe (15), the inside of the air outlet pipe (15) is communicated with the inside of the inner container (1), and the air outlet pipe (15) penetrates through the top of the protective shell (2) and is fixedly connected with the protective shell (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202323113655.3U CN221268071U (en) | 2023-11-18 | 2023-11-18 | Protection device of reaction kettle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202323113655.3U CN221268071U (en) | 2023-11-18 | 2023-11-18 | Protection device of reaction kettle |
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Publication Number | Publication Date |
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CN221268071U true CN221268071U (en) | 2024-07-05 |
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ID=91707072
Family Applications (1)
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CN202323113655.3U Active CN221268071U (en) | 2023-11-18 | 2023-11-18 | Protection device of reaction kettle |
Country Status (1)
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CN (1) | CN221268071U (en) |
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2023
- 2023-11-18 CN CN202323113655.3U patent/CN221268071U/en active Active
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