CN221157717U

CN221157717U - Multi-point burning and adjusting integrated device

Info

Publication number: CN221157717U
Application number: CN202322777306.5U
Authority: CN
Inventors: 陈铿胜
Original assignee: E-LAN AUTOMOBILE FITTING MANUFACTURING (PINGHU) CO LTD
Current assignee: E-LAN AUTOMOBILE FITTING MANUFACTURING (PINGHU) CO LTD
Priority date: 2023-10-17
Filing date: 2023-10-17
Publication date: 2024-06-18
Anticipated expiration: 2033-10-17

Abstract

The utility model belongs to the technical field of automobile electronics, and particularly relates to a multi-point burning and adjusting integrated device which comprises a burning station, a checking and calibrating station, a marking station and a finished product station; the burning station is used for transporting and burning PCBA assembly products; the checking and calibrating station is used for transporting and color-adjusting PCBA assembly products; the marking station is used for transporting and marking the PCBA assembly products which are unqualified in burning or unqualified in adjustment; the finished product station comprises a good product storage place and a defective product storage place. According to the utility model, the multipoint automatic burning equipment and the color adjustment equipment are perfectly combined, so that the problem of the burning efficiency of a single board is solved, the cost of manual production is reduced, meanwhile, the consistency of the colors of the atmosphere lamp products is ensured through color adjustment, the color difference problem caused by the difference of the bin areas of the LED products is reduced, the capacity is enabled to reach the requirement of mass production, and the quality meets the requirement of customers.

Description

Multi-point burning and adjusting integrated device

Technical Field

The utility model belongs to the technical field of automobile electronics, and particularly relates to a multi-point burning and adjusting integrated device.

Background

The atmosphere lamp product is used as an automobile interior part and applied to various driving scenes, and is continuously becoming a mainstream configuration. Different light effects and states are needed in different scenes, so that different programs are needed to be burnt, and the automobile is used as an indispensable walking tool in life, so that the production demand is continuously increased; the traditional single board burning mode can only burn the PCBA assembly of one finished chip component, and the mode is low in efficiency, needs to input a large amount of equipment and manpower resources, and is easy to cause inconsistent production line progress; meanwhile, due to the difference of the bin regions of the LED products, the color difference problem is unavoidable, the consistency of the products after the production is not ensured, the production efficiency is reduced, the yield of the products is affected, and the large-scale production of the atmosphere lamp products is severely restricted.

Based on the above problems, the applicant proposes a multi-point recording and tuning integrated device.

Disclosure of utility model

In order to make up for the defects of the prior art, the utility model provides a technical scheme of a multi-point burning and adjusting integrated device.

The multi-point burning and adjusting integrated device comprises a burning station, a checking and adjusting station, a marking station and a finished product station which are sequentially arranged;

The burning station is used for transporting and burning PCBA assembly products;

The inspection and calibration station is used for transporting and color-adjusting PCBA assembly products;

The marking station is used for transporting and marking the PCBA assembly products which are unqualified in burning or unqualified in adjustment;

The finished product station comprises a good product storage place and a defective product storage place, wherein the good product storage place is used for storing PCBA assembly products which are successfully burnt and calibrated, and the defective product storage place is used for storing PCBA assembly products which are unsuccessful in burning or unsuccessful in calibrated.

Further, the burning station comprises a burning upper computer, a burning lower computer and a burning tool, wherein the burning upper computer is used for scanning codes of PCBA assembly products and processing the scanning codes and the burning conditions, the burning lower computer is used for transporting and positioning the PCBA assembly products, and the burning tool is used for burning the PCBA assembly products.

Further, the burning upper computer comprises a burning computer and a burning code scanning probe, the burning code scanning probe scans bar codes of products and identifies item information, and the burning computer processes the code scanning information of the products, calls a program needing burning to send a regulating instruction, and feeds back the burning state.

Further, the lower computer comprises a burning positioning cylinder, a burning photoelectric sensor and a burning conveyor, wherein the burning conveyor is used for conveying PCBA assembly products, the burning photoelectric sensor is used for detecting whether the PCBA assembly products are conveyed in place, and the burning positioning cylinder is used for positioning the PCBA assembly products in place.

Further, the burning tool comprises a burning tray and a plurality of burning probes arranged on the burning tray.

Further, the inspection calibration station comprises a calibration upper computer, a calibration lower computer and a calibration tool, wherein the calibration upper computer is used for scanning a PCBA assembly product and processing the scanning and calibration conditions, the calibration lower computer is used for transporting and positioning the PCBA assembly product, and the calibration tool is used for carrying out color and tone calibration on the PCBA assembly product.

Further, the adjusting upper computer comprises an adjusting computer and an adjusting code scanning probe, the adjusting computer adjusts a corresponding program to send an adjusting instruction, and feeds back an adjusting result, and the adjusting code scanning probe scans a product bar code and identifies project information.

Further, the timing lower computer includes timing location cylinder, timing photoelectric sensor and timing conveyer, the timing conveyer is used for transporting PCBA assembly product, the timing photoelectric sensor is used for detecting whether PCBA assembly product transports in place, the timing location cylinder is used for locating PCBA assembly product in place.

Further, the alignment fixture comprises an alignment upper fixture and an alignment lower fixture, the alignment upper fixture is a light receiver, and the alignment lower fixture comprises an alignment tray and an alignment probe.

Further, marking station includes marking machine, marking cylinder, marking photoelectric sensor and marking conveyer, marking conveyer is used for transporting PCBA assembly product, marking photoelectric sensor is used for detecting whether PCBA assembly product transports in place, marking cylinder is used for fixing a position PCBA assembly product in place, marking machine is used for marking PCBA assembly product.

Compared with the prior art, the utility model has the beneficial effects that: according to the utility model, the multipoint automatic burning equipment and the color adjustment equipment are perfectly combined, so that the problem of the burning efficiency of a single board is solved, the cost of manual production is reduced, meanwhile, the consistency of the colors of the atmosphere lamp products is ensured through color adjustment, the color difference problem caused by the difference of the bin areas of the LED products is reduced, the capacity is enabled to reach the requirement of mass production, and the quality meets the requirement of customers.

Drawings

FIG. 1 is a schematic diagram of one embodiment of the present utility model;

FIG. 2 is a second schematic diagram of the structure of the present utility model;

FIG. 3 is a schematic diagram of a burning station according to the present utility model;

FIG. 4 is a schematic diagram of a burning tool according to the present utility model;

FIG. 5 is a schematic diagram of a test calibration station configuration in accordance with the present utility model;

FIG. 6 is a schematic diagram of a marking station according to the present utility model.

In the figure: the system comprises a burning station 100, a burning upper computer 110, a burning computer 111, a burning scanning code probe 112, a burning lower computer 120, a burning conveyor motor 121, a burning positioning cylinder 122, a burning photoelectric sensor 123, a burning tool 130, a burning tray 131, a burning probe 132, a checking and calibrating station 200, a calibrating upper computer 210, a calibrating computer 211, a calibrating scanning code probe 212, a calibrating lower computer 220, a calibrating conveyor motor 221, a calibrating positioning cylinder 222, a calibrating photoelectric sensor 223, a calibrating tool 230, a calibrating upper tool 231, a calibrating lower tool 232, a calibrating tool 230, a marking station 300, a marking machine 310, a marking cylinder 320, a marking photoelectric sensor 330, a finished product station 400, a finished product storage 410 and a defective product storage 420.

Detailed Description

In the description of the present utility model, it should be understood that the terms "one end," "the other end," "the outer side," "the upper," "the inner side," "the horizontal," "coaxial," "the center," "the end," "the length," "the outer end," and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.

The utility model is further described below with reference to the accompanying drawings.

Referring to fig. 1-6, a multi-point recording and calibrating integrated device includes a recording station 100, a checking and calibrating station 200, a marking station 300 and a finished product station 400, which are sequentially arranged. The burn station 100 is used to transport and burn PCBA assembly products. The inspection calibration station 200 is used to transport and color tune PCBA assembly products. The marking station 300 is used to transport and mark PCBA assembly products that are either defective in burn or defective in calibration. The finished product station 400 includes a good product storage 410 and a defective product storage 420, the good product storage 410 is used for storing Printed Circuit Board Assembly (PCBA) products successfully recorded and calibrated, and the defective product storage 420 is used for storing PCBA assembly products unsuccessfully recorded or unsuccessfully calibrated.

With continued reference to fig. 3, the burning station 100 includes a burning upper computer 110, a burning lower computer 120, and a burning tool 130, where the burning upper computer 110 is configured to scan a PCBA assembly product and process the scan and the burning condition, the burning lower computer 120 is configured to transport and position the PCBA assembly product, and the burning tool 130 is configured to burn the PCBA assembly product.

Further, the upper computer 110 includes a computer 111 and a code scanning probe 112, the code scanning probe 112 scans the bar code of the product and identifies the item information, and the computer 111 processes the code scanning information of the product, invokes the program to be burned to send a calibration command, and feeds back the burning state.

Further, the lower computer 120 includes a burning positioning cylinder 122, a burning photoelectric sensor 123 and a burning conveyor, the burning conveyor is used for transporting the PCBA assembly product, the burning photoelectric sensor 123 is used for detecting whether the PCBA assembly product is transported in place, and the burning positioning cylinder 122 is used for positioning the PCBA assembly product in place.

The burning conveyor is a machine formed by splicing multiple sections of conveyors, a double-track conveyor is adopted at the position where burning is carried out, the middle of the conveyor is empty, burning work is convenient to carry out, and a planar conveyor can be adopted at other positions.

With continued reference to fig. 4, the writing tool 130 includes a writing tray 131 and a plurality of writing probes 132 disposed on the writing tray 131.

With continued reference to fig. 5, the inspection and calibration station 200 includes a calibration host computer 210, a calibration host computer 220, and a calibration fixture 230, wherein the calibration host computer 210 is configured to scan a PCBA assembly product and process the scan and calibration conditions, the calibration host computer 220 is configured to transport and position the PCBA assembly product, and the calibration fixture 230 is configured to color and calibrate the PCBA assembly product.

Further, the upper computer 210 includes a calibration computer 211 and a calibration code probe 212, which are used for calibrating corresponding programs to send out calibration instructions, feeding back calibration results, and the calibration code probe 212 scans the bar codes of the products and identifies item information.

Further, the alignment lower computer 220 includes an alignment positioning cylinder 222, an alignment photoelectric sensor 223, and an alignment conveyor, the alignment conveyor is used for transporting the PCBA assembly product, the alignment photoelectric sensor 223 is used for detecting whether the PCBA assembly product is transported in place, and the alignment positioning cylinder 222 is used for positioning the PCBA assembly product in place.

The adjusting conveyor is a machine formed by splicing a plurality of conveyors, a double-track conveyor is adopted at the adjusting position, the middle of the conveyor is empty, the adjusting work is convenient, and a planar conveyor can be adopted at other positions.

Further, the alignment fixture 230 includes an alignment upper fixture 231 and an alignment lower fixture 232, the alignment upper fixture 231 is a light receiver, and the alignment lower fixture 232 includes an alignment tray and an alignment probe.

With continued reference to fig. 6, the marking station 300 includes a marking machine 310, a marking cylinder 320, a marking photo-sensor 330, and a marking conveyor for transporting the PCBA assembly product, the marking photo-sensor 330 for detecting whether the PCBA assembly product is transported in place, the marking cylinder 320 for positioning the PCBA assembly product in place, and the marking machine 310 for marking the PCBA assembly product.

The working flow of the utility model is as follows:

Step one, transporting PCBA assembly products of the patch by a burning conveyor, checking the products by a burning photoelectric sensor 123, judging whether the products reach a specified position, clamping and positioning by a burning cylinder 122 of a burning station 100 after the products reach the specified position, scanning two-dimensional codes of the products by a burning scanning code probe 112 at the moment and identifying item information, and then lifting a burning tool 130 to enable a burning probe 132 to match with burning points of the products;

Step two, the recording computer 111 processes the information of the two-dimensional code 002 of the product, calls the program to be recorded for recording, and feeds back the recording state; if the burning fails, the product is conveyed to the marking station 300 by the conveyor, the board with the failed burning is marked, and then the board is conveyed to the defective product storage place of the finished product station 400 by the marking conveyor.

Step three, the successfully burnt product is transported by a burning conveyor and a calibrating conveyor, and is driven by a calibrating cylinder 222, a calibrating photoelectric sensor 223 checks whether the product reaches a specified position, a calibrating scanning code probe 212 scans a two-dimensional code of the product after the product reaches the specified position, item information is identified, and then a calibrating lower tool 232 ascends;

Fourth, the tuning computer 211 tunes the corresponding program to calibrate the color of the product through the light receiver and the tuning probe, and feeds back the tuning result. If the adjustment fails, the adjustment conveyor is used to transfer the adjustment to the marking station 300, and the adjustment failed board is marked and then transferred to the defective product storage 420 of the finished product station 400 by the marking conveyor.

Step five, the conveyor conveys the printed and calibrated PCBA assembly products to the good storage 410 of the finished station 400.

It should be noted that, in the present utility model, the conveyor forms two parallel lines, one is a good line leading to the good storage 410, and the other is a bad line leading to the bad storage 420, and when the product is judged to be disqualified in burning or disqualified in adjustment, the product is transferred from the good line to the bad line, and in the prior art, there are various transferring modes, such as manual movement and mechanical hand transfer, and also a lifting and traversing mechanism such as CN218950348U may be used for transferring. The conveyor is stopped during burning, adjusting and marking. The cylinder, the burning tool 130, the adjusting tool 230, and the marking machine 310 are known in the art.

The utility model is characterized in that:

1. The computer control module can scan the two-dimensional code of the product through the code scanning probe, and can call the program to burn, the burning result can be traced, and the computer control module can be reserved by attaching a counting function; the page can display the product name, date, burning result and two-dimension code information;

2. the lower fixture probe of the burning fixture adopts 24-channel operation to support the burning of the multi-platform chip; fixing the PCB during burning, and enabling the probe to move up and down to contact the PCB for burning, so that the PCB is accurately positioned during burning and cannot be damaged; and different tool probes can be replaced to match different PCB products;

3. the burning equipment can realize multi-platform and multi-number burning, can realize automatic identification of project products for selective burning and adjustment, can make adjustment feedback for each product, and can distinguish successful and unsuccessful adjustment samples, so as to achieve the purpose of large-scale mass production;

4. The burning conveyor and the adjusting conveyor are all machines spliced by a plurality of sections of conveyors, a double-track conveyor is adopted at the position for burning and adjusting, the middle of the conveyor is empty, the burning and adjusting work is convenient, and a planar conveyor can be adopted at other positions;

5. the adjusting device can scan the two-dimension code of the product through the code scanning probe, adjust the program to be adjusted, and the adjusted result can be traced, and is provided with a counting function and can be stored; the page can display the product name, date, the result of adjustment and the like;

6. The light receiver of the adjusting equipment adopts 8-channel operation, redundancy of 12 channels and 24 channels can be reserved, and the requirement of increasing the channel number is directly met by replacing a die; during adjustment, the light effect is adjusted by moving the light receiver, so that the PCB is ensured to be positioned accurately during adjustment and not to be damaged;

7. The perfect combination of the multi-point automatic burning equipment and the color adjustment equipment not only improves the burning efficiency of batch products, but also ensures the color consistency of the atmosphere lamp products and reduces the color difference problem caused by the difference of the bin areas of the LED products.

In conclusion, the utility model can realize simultaneous burning and color adjustment of multiple products, and achieves the aim of large-scale mass production.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model.

Claims

1. The multi-point burning and adjusting integrated device is characterized by comprising a burning station (100), a checking and calibrating station (200), a marking station (300) and a finished product station (400) which are sequentially arranged;

The burning station (100) is used for transporting and burning PCBA assembly products;

The inspection and calibration station (200) is used for transporting and color-adjusting PCBA assembly products;

the marking station (300) is used for transporting and marking PCBA assembly products with unqualified burning or unqualified adjustment;

The finished product station (400) comprises a good product storage place (410) and a defective product storage place (420), wherein the good product storage place (410) is used for storing PCBA assembly products which are successfully burnt and adjusted, and the defective product storage place (420) is used for storing PCBA assembly products which are unsuccessful in burning or unsuccessful in adjusted.

2. The multi-point burning and adjusting integrated device according to claim 1, wherein the burning station (100) comprises a burning upper computer (110), a burning lower computer (120) and a burning tool (130), the burning upper computer (110) is used for scanning codes of the PCBA assembly products and processing the scanning codes and the burning conditions, the burning lower computer (120) is used for transporting and positioning the PCBA assembly products, and the burning tool (130) is used for burning the PCBA assembly products.

3. The integrated device for multi-point recording and adjustment according to claim 2, wherein the upper computer (110) comprises a recording computer (111) and a recording scanning code probe (112), the recording scanning code probe (112) scans bar codes of products and identifies item information, and the recording computer (111) processes the product scanning code information, invokes a program needing recording to send an adjustment instruction, and feeds back the recording state.

4. The integrated multi-point programming and adjustment device according to claim 2, wherein the programming lower computer (120) comprises a programming positioning cylinder (122), a programming photoelectric sensor (123) and a programming conveyor, the programming conveyor is used for transporting the PCBA assembly product, the programming photoelectric sensor (123) is used for detecting whether the PCBA assembly product is transported in place, and the programming positioning cylinder (122) is used for positioning the PCBA assembly product in place.

5. The integrated multi-point writing and tuning device according to claim 2, wherein the writing tool (130) comprises a writing tray (131) and a plurality of writing probes (132) arranged on the writing tray (131).

6. The multi-point burning and adjusting integrated device according to claim 1, wherein the checking and calibrating station (200) comprises an adjusting upper computer (210), an adjusting lower computer (220) and an adjusting tool (230), the adjusting upper computer (210) is used for scanning a PCBA assembly product and processing the scanning and adjusting conditions, the adjusting lower computer (220) is used for transporting and positioning the PCBA assembly product, and the adjusting tool (230) is used for performing color adjustment on the PCBA assembly product.

7. The integrated device for multi-point recording and adjustment according to claim 6, wherein the adjustment host computer (210) comprises an adjustment computer (211) and an adjustment scanning code probe (212), the adjustment computer adjusts a corresponding program to send an adjustment instruction, and feeds back an adjustment result, and the adjustment scanning code probe (212) scans a product bar code and identifies item information.

8. The integrated multi-point burning and calibrating device according to claim 6, wherein the calibrating lower computer (220) comprises a calibrating positioning cylinder (222), a calibrating photoelectric sensor (223) and a calibrating conveyor, the calibrating conveyor is used for transporting the PCBA assembly product, the calibrating photoelectric sensor (223) is used for detecting whether the PCBA assembly product is transported in place, and the calibrating positioning cylinder (222) is used for positioning the PCBA assembly product in place.

9. The integrated multi-point burning and adjusting device according to claim 6, wherein the adjusting tool (230) comprises an adjusting upper tool (231) and an adjusting lower tool (232), the adjusting upper tool (231) is a light receiver, and the adjusting lower tool (232) comprises an adjusting tray and an adjusting probe.

10. The integrated multi-point burning and calibrating device according to claim 1, wherein the marking station (300) comprises a marking machine (310), a marking cylinder (320), a marking photoelectric sensor (330) and a marking conveyor, the marking conveyor is used for conveying the PCBA assembly product, the marking photoelectric sensor (330) is used for detecting whether the PCBA assembly product is conveyed in place, the marking cylinder (320) is used for positioning the PCBA assembly product in place, and the marking machine (310) is used for marking the PCBA assembly product.