CN221117455U - Donkey-hide gelatin polypeptide integration preparation facilities - Google Patents
Donkey-hide gelatin polypeptide integration preparation facilities Download PDFInfo
- Publication number
- CN221117455U CN221117455U CN202322636546.3U CN202322636546U CN221117455U CN 221117455 U CN221117455 U CN 221117455U CN 202322636546 U CN202322636546 U CN 202322636546U CN 221117455 U CN221117455 U CN 221117455U
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- China
- Prior art keywords
- donkey
- hide gelatin
- water
- main body
- gelatin polypeptide
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- 108010010803 Gelatin Proteins 0.000 title claims abstract description 32
- 229920000159 gelatin Polymers 0.000 title claims abstract description 32
- 239000008273 gelatin Substances 0.000 title claims abstract description 32
- 235000019322 gelatine Nutrition 0.000 title claims abstract description 32
- 235000011852 gelatine desserts Nutrition 0.000 title claims abstract description 32
- 229920001184 polypeptide Polymers 0.000 title claims abstract description 19
- 102000004196 processed proteins & peptides Human genes 0.000 title claims abstract description 19
- 108090000765 processed proteins & peptides Proteins 0.000 title claims abstract description 19
- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 230000010354 integration Effects 0.000 title claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 76
- 239000007788 liquid Substances 0.000 claims abstract description 33
- 238000003756 stirring Methods 0.000 claims abstract description 14
- 238000004140 cleaning Methods 0.000 claims description 14
- 239000003814 drug Substances 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 10
- 239000002699 waste material Substances 0.000 abstract description 5
- 239000000843 powder Substances 0.000 description 5
- 238000011010 flushing procedure Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000006837 decompression Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 241000283074 Equus asinus Species 0.000 description 1
- 241000283073 Equus caballus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000002929 anti-fatigue Effects 0.000 description 1
- 230000003064 anti-oxidating effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000975 bioactive effect Effects 0.000 description 1
- 230000004071 biological effect Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 230000007365 immunoregulation Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
Abstract
The utility model relates to the technical field of donkey-hide gelatin processing, in particular to an integrated donkey-hide gelatin polypeptide preparation device. The utility model comprises a main body, wherein a stirring paddle is arranged in the main body and is connected with the output end of a stirring motor, a liquid outlet is arranged at the lower part of the main body, a filter is arranged on the liquid outlet, an exhaust port and a water inlet are arranged at the upper part of the main body, the exhaust port is connected with a liquid collecting tank through a condensing device, a water supply pipe and a vacuum pipe are arranged at the upper part of the liquid collecting tank, the vacuum pipe is connected with a vacuum device, and the water inlet is connected with the liquid collecting tank through a water pump. The utility model avoids residue and waste caused by the material transferring process, and the reduced pressure concentrated steam is condensed, recovered and reused, thereby saving water resources and heat energy.
Description
Technical Field
The utility model relates to the technical field of donkey-hide gelatin processing, in particular to an integrated donkey-hide gelatin polypeptide preparation device.
Background
Donkey-hide gelatin is a traditional Chinese medicine and health-care product, is actually a biological product, and is a glue block prepared by soaking the skin of donkey of equine animals in a bleaching way, removing hairs and decocting. The traditional donkey-hide gelatin block is inconvenient to take directly, and needs to be dissolved, decocted and other processes to facilitate the taking of human bodies. However, donkey-hide gelatin has a large molecular weight and is still unfavorable for human absorption. The donkey-hide gelatin polypeptide is a novel bioactive substance, and is produced by the processes of enzymolysis, separation, purification and the like. The donkey-hide gelatin polypeptide is easy to be absorbed by human body, has various biological activities such as antioxidation, anti-aging, anti-fatigue, immunoregulation and the like, and has good nutritive value and medicinal value. The preparation of donkey-hide gelatin polypeptide needs to be subjected to the steps of dissolution, enzymolysis, concentration and the like, and different working procedures in the prior art are carried out in different equipment, so that not only is the residual waste of raw materials in the transfer process caused, but also the steps of production, transfer, cleaning and the like are involved in the equipment of each step, the complexity of the process and operation is increased, a large amount of waste water after the equipment is cleaned is generated, the water treatment cost is increased, and the water resource waste is caused.
Disclosure of utility model
The utility model aims to solve the technical problem of providing the donkey-hide gelatin polypeptide integrated preparation device, which avoids residues and waste caused by the material transferring process, condenses and recycles the reduced-pressure concentrated steam, and saves water resources and heat energy.
The utility model relates to an donkey-hide gelatin polypeptide integrated preparation device which comprises a main body, wherein a stirring paddle is arranged in the main body and is connected with an output end of a stirring motor, a liquid outlet is formed in the lower part of the main body, a filter is arranged on the liquid outlet, an exhaust port and a water inlet are formed in the upper part of the main body, the exhaust port is connected with a liquid collecting tank through a condensing device, a water supply pipe and a vacuum pipe are arranged in the upper part of the liquid collecting tank, the vacuum pipe is connected with a vacuum device, and the water inlet is connected with the liquid collecting tank through a water pump; still including locating the crushing case at main part top, smash the case and communicate with the main part through the discharge gate of locating the bottom, be equipped with the discharge gate on the discharge gate, smash the incasement and be equipped with crushing blade, crushing blade is connected crushing motor output through smashing the pivot, smashes the case top and is equipped with the upper cover, and the upper cover is equipped with a plurality of water outlet, water outlet intercommunication aqueous vapor pipeline, and water supply installation and air feeder are connected respectively to aqueous vapor pipeline.
Preferably, the outer wall of the main body is provided with a jacket, and the jacket is provided with a medium inlet and a medium outlet.
Preferably, the discharging door is an electric valve.
Preferably, the side wall of the crushing box is provided with a charging opening, and the charging opening is provided with a charging door.
Preferably, a temperature sensor is provided inside the main body.
Preferably, the upper part of the main body is provided with a medicine adding port.
Preferably, the vacuum device is a vacuum pump.
Preferably, the air supply means is an air compressor.
Preferably, the water inlet is provided with a spray head, the water inlet is connected with a water supply pipe through a cleaning pipeline, and the cleaning pipeline is provided with a cleaning pump. When water is added in production, water is discharged through the spray head, so that the inner wall can be flushed at the same time, and the adhesion materials on the inner wall are reduced; after the production is finished, the inside of the main body can be cleaned through the spray head.
The pipeline can be provided with a valve according to the control requirement, and the on-off of materials in the corresponding pipeline and the flow of the materials are conveniently controlled through the opening and closing of the valve.
Compared with the prior art, the utility model has the beneficial effects that:
1. The dissolving, enzymolysis and decompression concentration processes are all carried out in the same main body, so that the residue and waste caused by the material transferring process are avoided; the steam generated by decompression concentration is condensed, recovered and reused, so that water resources and heat energy are saved;
2. The liquid outlet is provided with a filter, so that residue impurities can be filtered when liquid is discharged after concentration is finished, and the product quality is improved;
3. Because the donkey-hide gelatin powder is easy to be sticky after being wet, once adhesion occurs, simple flushing can not be completely flushed, so that material loss is caused, meanwhile, the sanitation condition in the crushing box is also influenced, the water outlet and the air outlet are multiple, water and air pipelines can be used for selecting water outlet or air outlet through valves, after donkey-hide gelatin is crushed, the water outlet is used for flushing the donkey-hide gelatin powder into the main body, after the water outlet is finished, the water outlet is changed into air outlet, residual moisture in the crushing box is dried in time, and the phenomenon that the residual moisture causes the adhesion of the donkey-hide gelatin powder after the next crushing is avoided.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the bottom structure of the upper cover of the present utility model;
In the figure: 1. a main body; 2. stirring paddles; 3. a stirring motor; 4. a liquid outlet; 5. a filter; 6. an exhaust port; 7. a water inlet; 8. a condensing device; 9. a liquid collecting tank; 10. a water supply pipe; 11. a vacuum tube; 12. a vacuum device; 13. a water pump; 14. a crushing box; 15. a feed inlet; 16. a crushing blade; 17. a crushing motor; 18. an upper cover; 19. a water outlet; 20. a water gas pipe; 21. a gas supply device; 22. a jacket; 23. a media inlet; 24. a medium outlet; 25. a discharge door; 26. a temperature sensor; 27. a medicine adding port; 28. a spray head; 29. cleaning the pipeline; 30. and cleaning the pump.
Detailed Description
The present utility model will now be described more fully hereinafter with reference to the accompanying drawings.
As shown in figure 1, the donkey-hide gelatin polypeptide integrated preparation device comprises a main body 1, wherein a stirring paddle 2 is arranged in the main body 1, the stirring paddle 2 is connected with the output end of a stirring motor 3, a liquid outlet 4 is arranged at the lower part of the main body 1, a filter 5 is arranged on the liquid outlet 4, an air outlet 6 and a water inlet 7 are arranged at the upper part of the main body 1, the air outlet 6 is connected with a liquid collecting tank 9 through a condensing device 8, a water supply pipe 10 and a vacuum pipe 11 are arranged at the upper part of the liquid collecting tank 9, the vacuum pipe 11 is connected with a vacuum device 12, and the water inlet 7 is connected with the liquid collecting tank 9 through a water pump 13; the crushing box 14 at the top of the main body 1 is further arranged, the crushing box 14 is communicated with the main body 1 through a discharge hole at the bottom, a discharge door 25 is arranged on the discharge hole, a crushing blade 16 is arranged in the crushing box 14, the crushing blade 16 is connected with the output end of a crushing motor 17 through a crushing rotating shaft, an upper cover 18 is arranged at the top of the crushing box 14, a plurality of water outlets 19 are formed in the upper cover 18, the water outlets 19 are communicated with a water-gas pipeline 20, and the water-gas pipeline 20 is respectively connected with a water supply device and a gas supply device 21 as shown in fig. 2.
The outer wall of the main body 1 is provided with a jacket 22, and the jacket 22 is provided with a medium inlet 23 and a medium outlet 24.
The discharge door 25 is an electric valve.
The side wall of the crushing box 14 is provided with a charging opening 15, and the charging opening 15 is provided with a charging door.
The main body 1 is provided with a temperature sensor 26 inside.
The upper part of the main body 1 is provided with a medicine feeding port 27.
The vacuum device 12 is a vacuum pump.
The air supply device 21 is an air compressor.
As shown in fig. 1, a spray head 28 is arranged on the water inlet 7, the water inlet 7 is connected with the water supply pipe 10 through a cleaning pipeline 29, and a cleaning pump 30 is arranged on the cleaning pipeline 29.
The working process is as follows: putting donkey-hide gelatin blocks into a crushing box 14 from a charging hole 15, starting a crushing motor 17, rotating a crushing blade 16 to crush the donkey-hide gelatin blocks, opening a discharging door 25 after crushing, simultaneously supplying water to a water-air pipeline 20 by a water supply device, flushing donkey-hide gelatin powder into a main body 1 by water discharged from a water outlet 19, stopping water discharging, flushing high-pressure gas from the water outlet 19 by an air compressor of a gas supply device 21, blowing air into the crushing box 14, and drying residual water;
Injecting water through the water inlet 7 by the water supply pipe 10, starting the stirring motor 3, starting stirring by the stirring paddle 2, adding biological enzyme from the drug adding port 27 for enzymolysis after the donkey-hide gelatin powder is dissolved, monitoring the material temperature in real time by the temperature sensor 26, and controlling the material temperature in the jacket 22 to enter and exit the control main body 1;
After enzymolysis is finished, the materials in the main body 1 are decompressed and concentrated, the temperature of the materials is raised, a vacuum pump is started to suck air, steam is evaporated out through an air outlet 6 and then condensed into liquid water through a condensing device 8, the liquid water enters a liquid collecting tank 9, the condensed water is collected by the liquid collecting tank 9, when water can be used for next production, the water in the liquid collecting tank 9 is pumped into a water filling port through a water pump 13 for utilization, water resources are saved, the condensed water has a certain temperature, heat energy is recovered while the condensed water is recovered, and when the water quantity in the liquid collecting tank 9 is insufficient, water can be filled into the liquid collecting tank through a water supply pipe 10;
After the concentration is finished, the concentrated solution is filtered by a filter 5 to remove impurities and is discharged and collected by a liquid outlet 4;
After the discharge is completed, water is discharged through a cleaning pump 30 and a cleaning pipeline 29, the inner cavity of the main body 1 is flushed through a nozzle 28, and the flushed water is discharged through the liquid outlet 4.
Claims (9)
1. The utility model provides an donkey-hide gelatin polypeptide integration preparation facilities, including main part (1), be equipped with stirring rake (2) in main part (1), stirring rake (2) connect agitator motor (3) output, a serial communication port, main part (1) lower part is equipped with liquid outlet (4), be equipped with filter (5) on liquid outlet (4), main part (1) upper portion is equipped with gas vent (6) and water inlet (7), gas vent (6) are connected through condensing equipment (8) liquid collection pond (9), liquid collection pond (9) upper portion is equipped with delivery pipe (10) and vacuum tube (11), vacuum tube (11) are connected vacuum device (12), liquid collection pond (9) are connected through water pump (13) water inlet (7); still including locating crushing case (14) at main part (1) top, crushing case (14) are equipped with discharge gate (25) through locating the discharge gate and main part (1) intercommunication in bottom, be equipped with crushing blade (16) in crushing case (14), crushing blade (16) are connected crushing motor (17) output through smashing the pivot, crushing case (14) top is equipped with upper cover (18), upper cover (18) are equipped with a plurality of water outlet (19), water outlet (19) intercommunication aqueous vapor pipeline (20), water supply installation and air feeder (21) are connected respectively to aqueous vapor pipeline (20).
2. The donkey-hide gelatin polypeptide integrated preparation device according to claim 1, wherein the outer wall of the main body (1) is provided with a jacket (22), and the jacket (22) is provided with a medium inlet (23) and a medium outlet (24).
3. The donkey-hide gelatin polypeptide integrated preparation device according to claim 1, wherein the discharge gate (25) is an electrically operated valve.
4. The donkey-hide gelatin polypeptide integrated preparation device according to claim 1, wherein a feed inlet (15) is arranged on the side wall of the crushing box (14), and a feed door is arranged on the feed inlet (15).
5. The donkey-hide gelatin polypeptide integrated preparation device according to claim 1, wherein a temperature sensor (26) is arranged inside the main body (1).
6. The donkey-hide gelatin polypeptide integrated preparation device according to claim 1, wherein the upper part of the main body (1) is provided with a medicine adding port (27).
7. The donkey-hide gelatin polypeptide integrated preparation device according to claim 1, wherein the vacuum device (12) is a vacuum pump.
8. The donkey-hide gelatin polypeptide integrated preparation device according to claim 1, wherein the air supply device (21) is an air compressor.
9. The donkey-hide gelatin polypeptide integrated preparation device according to claim 1, wherein a spray head (28) is arranged on the water inlet (7), the water inlet (7) is connected with the water supply pipe (10) through a cleaning pipeline (29), and a cleaning pump (30) is arranged on the cleaning pipeline (29).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322636546.3U CN221117455U (en) | 2023-09-27 | 2023-09-27 | Donkey-hide gelatin polypeptide integration preparation facilities |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322636546.3U CN221117455U (en) | 2023-09-27 | 2023-09-27 | Donkey-hide gelatin polypeptide integration preparation facilities |
Publications (1)
Publication Number | Publication Date |
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CN221117455U true CN221117455U (en) | 2024-06-11 |
Family
ID=91371639
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202322636546.3U Active CN221117455U (en) | 2023-09-27 | 2023-09-27 | Donkey-hide gelatin polypeptide integration preparation facilities |
Country Status (1)
Country | Link |
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CN (1) | CN221117455U (en) |
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2023
- 2023-09-27 CN CN202322636546.3U patent/CN221117455U/en active Active
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