CN221110643U - Capacitor plugging mechanism - Google Patents
Capacitor plugging mechanism Download PDFInfo
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- CN221110643U CN221110643U CN202322405451.0U CN202322405451U CN221110643U CN 221110643 U CN221110643 U CN 221110643U CN 202322405451 U CN202322405451 U CN 202322405451U CN 221110643 U CN221110643 U CN 221110643U
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- correction
- feeding
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- conveying
- track
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- 239000003990 capacitor Substances 0.000 title claims abstract description 66
- 230000007246 mechanism Effects 0.000 title claims abstract description 39
- 238000012937 correction Methods 0.000 claims abstract description 81
- 239000000463 material Substances 0.000 claims abstract description 6
- 238000001514 detection method Methods 0.000 claims description 20
- 239000013072 incoming material Substances 0.000 claims description 15
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 238000000926 separation method Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 8
- 238000005452 bending Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The utility model belongs to the technical field of bulb assembly, in particular to a capacitor plugging mechanism which comprises a feeding unit, a correcting unit, a feeding unit and a workbench; the feeding unit comprises a feeding bin and a feeding track; the correction unit is arranged at one end of the feeding track, far away from the feeding bin, and comprises correction conveying clamping hands and a plurality of capacitance foot correction clamps, wherein the correction conveying clamping hands comprise a first track with the travel direction parallel to the feeding track and a conveying clamp which is arranged on the first track in a sliding manner, and each capacitance foot correction clamp comprises a correction cylinder and a correction chuck arranged on the correction cylinder. According to the utility model, the capacitor pins are corrected through the correction unit so as to ensure the plugging quality of the capacitor, and then the capacitor is accurately plugged through the feeding unit, so that the assembly process of the capacitor is completed, the labor and material resources can be saved, and meanwhile, the sufficient production quality can be ensured, thereby improving the production efficiency of automatic bulb assembly.
Description
Technical Field
The utility model relates to the technical field of bulb assembly, in particular to a capacitor plugging mechanism.
Background
The bulb is made according to the luminous principle of the semiconductor PN structure, and after the bulb is connected with rated voltage, current is emitted through the light emitting diode (semiconductor wafer), so that when the bulb works, electric energy is converted into internal energy and light energy.
Some current bulbs are still assembled manually, and some enterprises start to design a full-automatic assembly line of the bulbs in order to improve production efficiency. In order to improve the automatic assembly quality of the bulb, the application provides a capacitor plugging mechanism capable of accurately plugging the capacitor.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a capacitor plugging mechanism, which solves the problem that the assembly quality of a capacitor is low easily caused by the bending condition of capacitor pins in the current automatic bulb assembly equipment.
In order to achieve the above purpose, the present utility model provides the following technical solutions: a capacitive grafting mechanism comprising:
The feeding unit comprises a feeding bin and a feeding track;
The correction unit is arranged at one end of the feeding track, which is far away from the feeding bin, and comprises correction conveying clamping hands and a plurality of capacitance foot correction clamps, wherein the correction conveying clamping hands comprise a first track with a travel direction parallel to the feeding track and a conveying clamp which is slidably arranged on the first track, and each capacitance foot correction clamp comprises a correction cylinder and a correction chuck arranged on the correction cylinder;
The feeding unit comprises a support frame, a feeding track arranged on the support frame and a feeding clamp movably arranged on the feeding track;
the working table is provided with a conveying chain plate for supplying the light-emitting plate;
the feeding unit is arranged on one side of the workbench, and the feeding unit is fixedly connected to the workbench.
Preferably, the feeding track is fixedly connected to the edge of the workbench through a lap joint table, the lap joint table is fixedly connected with the feeding bin, and the correction unit is fixedly connected to the lap joint table.
Preferably, the conveying jig includes:
the first travel rail is connected to the first rail in a sliding manner;
the two clamp tools are both connected to the first travel rail in a sliding manner, the moving directions of the two clamp tools are opposite, and the moving paths of the two clamp tools are in a horizontal plane and are perpendicular to the travel direction of the first rail;
Each group of conveying chucks comprises two conveying chucks which are respectively arranged on two clamp tools, the distance between the conveying chucks corresponds to the capacitance foot correction clamps, and the conveying chucks are respectively provided with a first arc-shaped bayonet which is matched with the appearance of the capacitance.
Preferably, each two correction chucks are arranged on one correction cylinder, the movement directions of the two correction chucks on the same correction cylinder are opposite, and the movement path of each correction chuck is in a horizontal plane and is perpendicular to the travel direction of the first rail.
Preferably, two correction chucks on at least one of the correction cylinders are provided with mutually matched separating teeth.
Preferably, the feeding fixture comprises:
the rotating shaft is rotationally connected to the feeding track, and the axial direction of the rotating shaft is in the vertical direction;
the second travel rail is fixedly connected to the bottom of the rotating shaft;
The feeding clamping heads are both connected to the lower end of the second travel track in a sliding mode, the moving directions of the two feeding clamping heads are opposite and are both in the same horizontal plane, and the bottoms of the feeding clamping heads are both arranged on second arc-shaped bayonets matched with the surfaces of the capacitors.
Preferably, the apparatus further comprises a platen unit including:
the lifting cylinder is fixedly connected to one side, close to the conveying chain plate, of the workbench;
the fixed plate is fixedly connected to the ejection end of the lifting cylinder.
Preferably, the device further comprises a detection unit, the detection unit comprising:
The first incoming material detection mechanism is arranged right above the tail end of the feeding track;
The second incoming material detection mechanism is fixedly connected to one side, close to the conveying chain plate, of the workbench;
The positive and negative electrode detection mechanism is arranged on a correction chuck at one side of the correction unit furthest from the feeding track.
Compared with the prior art, the utility model provides a capacitor plugging mechanism, which has the following beneficial effects:
this electric capacity grafting mechanism corrects the electric capacity foot through correcting unit to ensure the grafting quality of electric capacity, the rethread material loading unit carries out accurate grafting to electric capacity, accomplishes the equipment process of electric capacity, when can using manpower sparingly material resources, can also ensure to have sufficient production quality, thereby improves the production efficiency of the automatic equipment of bulb.
Drawings
FIG. 1 is a schematic perspective view of a capacitive coupling mechanism;
FIG. 2 is a schematic perspective view of a feeding unit in the capacitor plugging mechanism;
FIG. 3 is a schematic diagram of a three-dimensional structure of a calibration unit in the capacitor plugging mechanism;
fig. 4 is a schematic diagram of a three-dimensional structure of a charging unit in the capacitor plugging mechanism;
fig. 5 is a schematic perspective view of a pressing plate unit in the capacitor plugging mechanism.
In the figure: 1. a feeding unit; 2. a correction unit; 3. a feeding unit; 4. a work table; 5. a platen unit; 6. a detection unit; 7. a feed bin; 8. a feed rail; 9. correcting the conveying clamping hand; 10. a capacitance pin correction clip; 11. a first track; 12. a conveying clamp; 13. a correction cylinder; 14. correcting the chuck; 15. a support frame; 16. a feeding rail; 17. a feeding clamp; 18. a first travel track; 19. a fixture tool; 20. a conveying chuck; 21. separating teeth; 22. a rotating shaft; 23. a second travel rail; 24. a feeding chuck; 25. a lifting cylinder; 26. a fixing plate; 27. the first incoming material detection mechanism; 28. the second incoming material detection mechanism; 29. and a positive and negative electrode detection mechanism.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides the following technical solutions: a capacitive grafting mechanism comprising:
A feed unit 1, the feed unit 1 comprising a feed bin 7 and a feed rail 8; the feeding bin 7 adopts a vibrating disk to convey the capacitor to the feeding track 8, and the feeding track 8 adopts a linear vibrator to convey the capacitor to the tail end;
The correction unit 2 is arranged at one end of the feeding track 8 far away from the feeding bin 7, the correction unit 2 comprises a correction conveying clamp 9 and a plurality of capacitance foot correction clamps 10, the correction conveying clamp 9 comprises a first track 11 with a travel direction parallel to the feeding track 8 and a conveying clamp 12 which is slidably arranged on the first track 11, and each capacitance foot correction clamp 10 comprises a correction cylinder 13 and a correction clamp head 14 arranged on the correction cylinder 13; the correction conveying clamp 9 sequentially conveys the capacitors at the tail end of the feeding track 8 to each capacitor foot correction clamp 10 to correct the capacitor feet, so that the subsequent process of inserting the capacitors into the bulb luminescent plate is smoother, the assembly quality of the capacitors is ensured, and the production quality of the whole bulb is ensured;
the feeding unit 3, the feeding unit 3 comprises a supporting frame 15, a feeding track 16 arranged on the supporting frame 15, and a feeding clamp 17 movably arranged on the feeding track 16; the feeding rail 16 may be an X-Y-Z axis rail, which is a mature prior art, and is not described herein, and the feeding rail 16 is used for conveying the corrected capacitor in the correction unit 2 to the light-emitting plate, and the feeding clamp 17 inserts the capacitor into a capacitor jack on the light-emitting plate to complete the procedure of assembling the capacitor to the light-emitting plate;
A workbench 4, wherein a conveying chain plate for supplying the light-emitting plate is arranged on the workbench 4; the conveying chain plate is used for conveying the light-emitting plate;
The feeding unit 1 is arranged on one side of the workbench 4, the feeding unit 3 is fixedly connected to the workbench 4, the feeding rail 8 is fixedly connected to the edge of the workbench 4 through a lap joint table, the lap joint table is fixedly connected with the feeding bin 7, and the correction unit 2 is fixedly connected to the lap joint table.
As an alternative implementation scheme of the utility model, the capacitor pins are corrected by the correction unit 2 so as to ensure the plugging quality of the capacitor, and then the capacitor is precisely plugged by the feeding unit 3, so that the assembly process of the capacitor is completed, manpower and material resources can be saved, and meanwhile, enough production quality can be ensured, thereby improving the production efficiency of automatic bulb assembly.
As shown in fig. 2-3, the delivery jig 12 includes:
A first travel rail 18, the first travel rail 18 being slidably connected to the first rail 11; the first travel rail 18 drives the fixture tool 19 to move through the air cylinder, and only displacement of one capacitance foot correction clip 10 is completed each time, namely, the capacitance on the previous capacitance foot correction clip 10 is moved to the next adjacent capacitance foot correction clip 10;
The two clamp tools 19 are both connected to the first travel rail 18 in a sliding manner, the movement directions of the two clamp tools 19 are opposite, and the movement paths of the two clamp tools 19 are in a horizontal plane and are perpendicular to the travel direction of the first rail 11; the two fixture tools 19 are driven by the air cylinders to realize synchronous clamping of a plurality of capacitors;
The conveying chucks 20, each group of conveying chucks 20 comprises two conveying chucks 20 which are respectively arranged on two fixture tools 19, the distance between the conveying chucks 20 corresponds to the capacitance foot correction clamps 10, and the conveying chucks 20 are respectively provided with a first arc-shaped bayonet which is matched with the appearance of a capacitor.
As an alternative implementation scheme of the utility model, the capacitor on the previous capacitor leg correcting clamp 10 can be moved to the next adjacent capacitor leg correcting clamp 10 through the conveying clamp 12, so that the capacitors at the tail end of the feeding track 8 can be sequentially subjected to multiple capacitor leg correction, the inaccurate insertion of the subsequent capacitors caused by bending of the capacitor legs is avoided, and the accurate insertion of the subsequent capacitors is ensured.
As shown in fig. 3, each two correction chucks 14 are disposed on one correction cylinder 13, and the movement directions of the two correction chucks 14 on the same correction cylinder 13 are opposite, and the movement path of the correction chucks 14 is in the horizontal plane and is perpendicular to the travel direction of the first rail 11.
As an alternative embodiment of the present utility model, the capacitor feet are clamped by two calibration chucks 14, thereby performing multiple calibrations on the capacitor feet with bending phenomena.
As shown in fig. 3, the two correction chucks 14 on the at least one correction cylinder 13 are provided with mutually cooperating separating teeth 21.
As an alternative embodiment of the present utility model, the separating teeth 21 are shaped like racks, so that when the two correction chucks 14 approach, the two capacitor feet can be separated from the middle, and the two capacitor feet can be further corrected, so that the accurate insertion process of the subsequent capacitor can be thoroughly ensured.
As shown in fig. 4, the loading clamp 17 includes:
The rotating shaft 22 is rotatably connected to the feeding rail 16, and the axial direction of the rotating shaft 22 is vertical; the rotating shaft 22 is driven by a motor, so that the capacitor pins are aligned with the capacitor jacks on the light-emitting plate;
a second stroke rail 23, the second stroke rail 23 being fixedly connected to the bottom of the rotation shaft 22; the second travel rail 23 adopts a structure similar to the fixture tool 19 and is used for driving the two feeding clamps 24 to be mutually close and separated;
The feeding clamping heads 24 are both connected to the lower ends of the second travel rails 23 in a sliding manner, the movement directions of the two feeding clamping heads 24 are opposite and are both in the same horizontal plane, and the bottoms of the feeding clamping heads 24 are both arranged at second arc-shaped bayonets matched with the appearance of the capacitor.
As an alternative embodiment of the utility model, the accurate plugging of the capacitor pins into the light-emitting plate can be accurately completed through the feeding unit 3, so that the assembly quality of the light-emitting plate is further ensured.
As shown in fig. 5, further comprising a platen unit 5, the platen unit 5 comprising:
The lifting cylinder 25 is fixedly connected to one side, close to the conveying chain plate, of the workbench 4;
The fixed plate 26, fixed plate 26 fixed connection is in the ejecting end of lift cylinder 25.
As an alternative implementation scheme of the utility model, the luminous plate is pressed by the pressing plate unit 5, so that the situation that the luminous plate is shifted, warped and the like in the capacitor plugging process can not be normally assembled, and the assembly quality of the bulb is ensured.
As shown in fig. 1, 3 and 4, the detecting unit 6 is further included, and the detecting unit 6 includes:
The first incoming material detection mechanism 27, the first incoming material detection mechanism 27 is arranged right above the tail end of the feeding track 8;
The second incoming material detection mechanism 28, the second incoming material detection mechanism 28 is fixedly connected to one side of the workbench 4 close to the conveying chain plate;
positive and negative electrode detecting means 29. Positive and negative electrode detecting means 29 are provided on correction chuck 14 on the side farthest from supply rail 8 in correction unit 2.
As an alternative implementation scheme of the utility model, the detection unit 6 can adopt the prior art such as an infrared detector, a camera and the like, and when incoming materials or positive and negative electrodes are detected, signals are output and transmitted to the controller, corresponding control instructions are output, so that the full-automatic operation of the mechanism is ensured, manpower and material resources are saved, and each working procedure can be ensured to be accurately operated.
The working principle and the using flow of the utility model are as follows: manually pouring the incoming material capacitor into the feed bin 7, conveying the incoming material capacitor to the first incoming material detection mechanism 27 through the feed rail 8, detecting the incoming material, sequentially conveying the capacitor at the tail end of the feed rail 8 to each capacitor pin correction clip 10 by the correction unit 2, and correcting the capacitor pins, so that the subsequent process of inserting the capacitor into the bulb luminescent plate is smoother, the assembly quality of the capacitor is ensured, and the production quality of the whole bulb is ensured; after the positive and negative electrodes of the capacitor pins are detected by the positive and negative electrode detection mechanism 29, the feeding clamp 17 inserts the capacitor into the capacitor jack on the light-emitting plate, and the process of assembling the capacitor to the light-emitting plate is completed.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (8)
1. A capacitive coupling mechanism, comprising:
The feeding unit comprises a feeding bin and a feeding track;
The correction unit is arranged at one end of the feeding track, which is far away from the feeding bin, and comprises correction conveying clamping hands and a plurality of capacitance foot correction clamps, wherein the correction conveying clamping hands comprise a first track with a travel direction parallel to the feeding track and a conveying clamp which is slidably arranged on the first track, and each capacitance foot correction clamp comprises a correction cylinder and a correction chuck arranged on the correction cylinder;
The feeding unit comprises a support frame, a feeding track arranged on the support frame and a feeding clamp movably arranged on the feeding track;
the working table is provided with a conveying chain plate for supplying the light-emitting plate;
the feeding unit is arranged on one side of the workbench, and the feeding unit is fixedly connected to the workbench.
2. A capacitive coupling mechanism according to claim 1, wherein: the feeding track is fixedly connected to the edge of the workbench through the lap joint table, the lap joint table is fixedly connected with the feeding bin, and the correction unit is fixedly connected to the lap joint table.
3. A capacitive coupling mechanism according to claim 1, wherein: the conveying jig includes:
the first travel rail is connected to the first rail in a sliding manner;
the two clamp tools are both connected to the first travel rail in a sliding manner, the moving directions of the two clamp tools are opposite, and the moving paths of the two clamp tools are in a horizontal plane and are perpendicular to the travel direction of the first rail;
Each group of conveying chucks comprises two conveying chucks which are respectively arranged on two clamp tools, the distance between the conveying chucks corresponds to the capacitance foot correction clamps, and the conveying chucks are respectively provided with a first arc-shaped bayonet which is matched with the appearance of the capacitance.
4. A capacitive coupling mechanism according to claim 1, wherein: every two correction chucks are arranged on one correction cylinder, the movement directions of the two correction chucks on the same correction cylinder are opposite, and the movement path of the correction chucks is in a horizontal plane and is perpendicular to the travel direction of the first rail.
5. A capacitive coupling mechanism according to claim 4, wherein: and the two correction chucks on at least one correction cylinder are provided with mutually matched separation teeth.
6. A capacitive coupling mechanism according to claim 1, wherein: the material loading anchor clamps include:
the rotating shaft is rotationally connected to the feeding track, and the axial direction of the rotating shaft is in the vertical direction;
the second travel rail is fixedly connected to the bottom of the rotating shaft;
The feeding clamping heads are both connected to the lower end of the second travel track in a sliding mode, the moving directions of the two feeding clamping heads are opposite and are both in the same horizontal plane, and the bottoms of the feeding clamping heads are both arranged on second arc-shaped bayonets matched with the surfaces of the capacitors.
7. A capacitive coupling mechanism according to claim 1, wherein: still include the clamp plate unit, the clamp plate unit includes:
the lifting cylinder is fixedly connected to one side, close to the conveying chain plate, of the workbench;
the fixed plate is fixedly connected to the ejection end of the lifting cylinder.
8. A capacitive coupling mechanism according to claim 1, wherein: also included is a detection unit comprising:
The first incoming material detection mechanism is arranged right above the tail end of the feeding track;
The second incoming material detection mechanism is fixedly connected to one side, close to the conveying chain plate, of the workbench;
The positive and negative electrode detection mechanism is arranged on a correction chuck at one side of the correction unit furthest from the feeding track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322405451.0U CN221110643U (en) | 2023-09-05 | 2023-09-05 | Capacitor plugging mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322405451.0U CN221110643U (en) | 2023-09-05 | 2023-09-05 | Capacitor plugging mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221110643U true CN221110643U (en) | 2024-06-11 |
Family
ID=91344138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322405451.0U Active CN221110643U (en) | 2023-09-05 | 2023-09-05 | Capacitor plugging mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221110643U (en) |
-
2023
- 2023-09-05 CN CN202322405451.0U patent/CN221110643U/en active Active
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