CN221094237U - Automatic ammonia explosion device for hot galvanizing - Google Patents
Automatic ammonia explosion device for hot galvanizing Download PDFInfo
- Publication number
- CN221094237U CN221094237U CN202323093627.XU CN202323093627U CN221094237U CN 221094237 U CN221094237 U CN 221094237U CN 202323093627 U CN202323093627 U CN 202323093627U CN 221094237 U CN221094237 U CN 221094237U
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- China
- Prior art keywords
- automatic
- ammonia explosion
- automatic ammonia
- ammonia
- immersion liquid
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 title claims abstract description 206
- 229910021529 ammonia Inorganic materials 0.000 title claims abstract description 103
- 238000004880 explosion Methods 0.000 title claims abstract description 90
- 238000005246 galvanizing Methods 0.000 title claims abstract description 20
- 238000007654 immersion Methods 0.000 claims abstract description 38
- 239000007788 liquid Substances 0.000 claims abstract description 36
- 238000007599 discharging Methods 0.000 claims abstract description 13
- 239000002904 solvent Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 30
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 238000005422 blasting Methods 0.000 claims 6
- 230000007423 decrease Effects 0.000 claims 1
- 230000009471 action Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000011664 nicotinic acid Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Coating With Molten Metal (AREA)
Abstract
The utility model discloses an automatic ammonia explosion device for hot galvanizing, which relates to the field of hot galvanizing production lines and comprises an immersion liquid bucket woven by ribs, wherein the immersion liquid bucket is arranged in an automatic ammonia explosion box body, a telescopic part is connected between the immersion liquid bucket and the automatic ammonia explosion box body and is used for driving the immersion liquid bucket to descend so as to enable a workpiece to be immersed in an ammonia explosion solvent in the automatic ammonia explosion box body or driving the immersion liquid bucket to ascend so as to be convenient for discharging. The utility model can realize three-point actions of receiving, blanking and pouring, and realize pouring operation after the workpiece is immersed in the ammonia explosion solvent, so that the ammonia explosion operation is automated.
Description
Technical Field
The utility model relates to the field of hot galvanizing production lines, in particular to an automatic ammonia explosion device for hot galvanizing.
Background
At present, the hot galvanizing production line ammonia explosion operation is usually manual operation, the labor intensity is high, and the ammonia explosion operation is close to a high-temperature workpiece and has the hidden trouble of splashing and scalding. Therefore, automatic equipment is needed to replace manual operation, and some pouring devices exist in the prior art, but are not suitable for an ammonia explosion link. The hot galvanizing ammonia explosion link is important, is used for improving the appearance of a workpiece, has strict requirements on the operation time, and adopts a manual operation mode for a long time and controls the technological requirements of ammonia explosion by the manipulation of operators. The traditional automatic material pouring device can not meet the reaction requirement of ammonia explosion operation and is required to be a bionic automatic ammonia explosion device.
For example: CN206692012U discloses a novel pneumatic material pouring machine, which comprises a frame, a lifting cylinder, a clamping frame, a rotating rod, a material pouring cylinder and the like, wherein the lifting cylinder stretches out upwards to drive the clamping frame and a hopper to rise, then an adjusting column is rotated according to the required material pouring amount, and after the adjustment is completed, the material pouring cylinder is started again, and the material pouring cylinder stretches out to push the hopper to turn over to start material pouring; CN205257467U discloses an automatic material pouring device, comprising a main shaft, bearings fixed at two ends of the main shaft, a motor fixedly connected with the bearings, a material column and a pneumatic gripper device fixedly connected with the material column, wherein the pneumatic gripper device is fixed on the main shaft; the motor drives the main shaft to pour the materials in the material basket. The above scheme is an automatic pouring device, but only can realize the pouring action, and the ammonia explosion operation requires that the workpiece is immersed in the ammonia explosion solvent, and the existing pouring device can not meet the requirement.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model aims to provide an automatic hot galvanizing ammonia explosion device which can realize three-point actions of material receiving, blanking and material pouring, and realize that a workpiece is immersed in an ammonia explosion solvent and then is subjected to material pouring operation, so that the ammonia explosion operation is automated.
In order to achieve the above object, the present utility model is realized by the following technical scheme:
The embodiment of the utility model provides an automatic hot galvanizing ammonia explosion device, which comprises an immersion liquid bucket woven by ribs, wherein the immersion liquid bucket is arranged in an automatic ammonia explosion box body, a telescopic part is connected between the immersion liquid bucket and the automatic ammonia explosion box body, and the telescopic part is used for driving the immersion liquid bucket to descend so as to enable a workpiece to be immersed in ammonia explosion solvent in the automatic ammonia explosion box body or driving the immersion liquid bucket to lift so as to discharge.
As a further implementation mode, one side of the automatic ammonia explosion box body is communicated with the manual ammonia explosion box body, wherein the automatic ammonia explosion box body is used for automatically exploding ammonia, and the manual ammonia explosion box body is used for manually exploding ammonia, so that different working conditions are met.
As a further implementation manner, the automatic ammonia explosion box body and the manual ammonia explosion box body are stainless steel box bodies.
As a further implementation manner, the ribs are made of stainless steel.
As a further implementation mode, the immersion liquid bucket is connected with the top of the automatic ammonia explosion box body through a rotating shaft, so that the immersion liquid bucket can tilt and pour materials when the telescopic component stretches.
As a further implementation mode, the rotation side of the immersion liquid bucket and the automatic ammonia explosion box body is connected with an auxiliary discharging frame, and the auxiliary discharging frame forms a discharging slideway.
As a further implementation, the auxiliary discharge rack is mounted inclined with respect to the immersion bucket.
As a further implementation, the pneumatic auxiliary discharger is further included, and the pneumatic vibrator is installed at the back of the discharge slideway and is used for auxiliary discharge.
As a further implementation manner, the telescopic component adopts a double-stroke-increasing cylinder.
As a further implementation manner, the dual range-extending cylinder is connected with a PLC system, and three points are set: receiving material level, falling material level and pouring material level.
The beneficial effects of the utility model are as follows:
(1) The immersion liquid bucket is arranged in the automatic ammonia explosion box body, the immersion liquid bucket is connected with the telescopic part between the automatic ammonia explosion box body, the telescopic part is used for driving the immersion liquid bucket to descend so as to enable a workpiece to be immersed in the ammonia explosion solvent in the automatic ammonia explosion box body, or driving the immersion liquid bucket to lift so as to discharge, three-point actions of material receiving, blanking and material pouring can be realized, and the material pouring operation is performed after the workpiece is immersed in the ammonia explosion solvent, so that the ammonia explosion operation is automated.
(2) The immersion liquid bucket is woven by ribs, and the immersion liquid bucket is free of clamping pieces, so that the workpiece can be fully reacted and the solution can flow back, and the chemical reaction environment is achieved; and an auxiliary discharging frame is arranged, so that the workpiece has the effect of helping flow and quickly entering the solvent in the material pouring process.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model.
FIG. 1 is a perspective view of the present utility model according to one or more embodiments;
FIG. 2 is a front view of the present utility model in accordance with one or more embodiments;
FIG. 3 is a side view of the present utility model according to one or more embodiments;
FIG. 4 is a top view of the present utility model according to one or more embodiments;
fig. 5 is a schematic diagram of a pour state according to one or more embodiments of the present utility model.
Wherein, 1, automatic ammonia explosion box, 2, manual ammonia explosion box, 3, immersion bucket, 4, auxiliary unloading frame, 5, two increase journey cylinders, 6, pivot.
Detailed Description
Embodiment one:
The embodiment provides an automatic hot galvanizing ammonia explosion device, which comprises an immersion liquid bucket 3, an automatic ammonia explosion box 1, a manual ammonia explosion box 2 and the like, wherein the automatic ammonia explosion box 1 is communicated with the manual ammonia explosion box 2, the automatic ammonia explosion box 1 is used for automatic ammonia explosion, and the manual ammonia explosion box 2 is used for manual ammonia explosion; the automatic ammonia explosion box body 1 and the manual ammonia explosion box body 2 are internally provided with ammonia explosion solvents, so that the common use of the solution parity instrument, the same liquid level, the same concentration and the same temperature can be realized, and the quality of the workpiece is stable and reliable.
In the embodiment, the automatic ammonia explosion box body 1 and the manual ammonia explosion box body 2 are made of stainless steel materials, so that the influence of an ammonia explosion solvent on the box body can be avoided. The shape and the volume of the automatic ammonia explosion box body 1 and the manual ammonia explosion box body 2 can be set according to actual requirements, for example, a cuboid structure is adopted.
The immersion liquid bucket 3 is arranged in the automatic ammonia explosion box body 1 and is woven by stainless steel bars, and has the characteristics of no clamping piece during flow assistance, convenience in full reaction of workpieces and solution backflow, and chemical reaction environment achievement.
As shown in fig. 1, the top of the automatic ammonia explosion box body 1 is provided with an opening, and the immersion liquid bucket 3 enters the automatic ammonia explosion box body 1 from the opening of the automatic ammonia explosion box body 1. When automatic ammonia explosion box 1 is the cuboid, it has four terminal surfaces, and one of them terminal surface top is connected through pivot 6 rotation with immersion liquid fill 3, and as shown in fig. 5, makes immersion liquid fill 3 and the relative one end of this link can be rotatory for automatic ammonia explosion box 1, can rise or descend certain height promptly, realizes the slope and falls the material.
The movement of the dip tank 3 relative to the automatic ammonia explosion tank 1 can be achieved by a telescopic member, which can be a cylinder, a hydraulic cylinder or other linear movement member. In this embodiment, the telescopic component adopts a double-stroke-increasing cylinder 5, and the double-stroke-increasing cylinder 5 is connected with the PLC system.
The motion end of the double-stroke-increasing cylinder 5 is connected with the side surface of the immersion liquid bucket 3, the fixed end is connected with the side surface of the automatic ammonia explosion box body 1, and one or more double-stroke-increasing cylinders 5 can be arranged as long as the motion requirement can be met. The three-point bionic action simulation of receiving, dropping and pouring is realized through the double stroke-increasing cylinder 5. In the embodiment, the repeated engraving simulation is carried out through the actions of connecting, falling and inverting three points, namely the actions imitating manual operation, and the accurate technological requirements are met by matching with an automatic control system.
In the embodiment, the initial position is accessed and fed with working procedure material 80cm away from the ground, 8cm of ammonia explosion solvent which falls down based on the control of a PLC system and is immersed in the automatic ammonia explosion box body 1 is lifted up to pour the material to the lower station immediately, and meanwhile, the pneumatic vibrator is triggered to assist in unloading, so that one action cycle is completed and the initial receiving position is returned.
In order to achieve the effect of helping flow and quickly entering solvent in the process of pouring the workpiece, an auxiliary discharging frame 4 is connected to one side of the immersion liquid bucket 3, and the auxiliary discharging frame 4 is obliquely arranged and forms an obtuse angle with the top surface of the immersion liquid bucket 3 as shown in fig. 1-3.
In this embodiment, the auxiliary discharging frame 4 has a U-shaped structure to form a discharging slideway; the protruding parts at the two sides can play a role of blocking materials.
It should be noted that, in this embodiment, the automatic ammonia explosion box 1 and the manual ammonia explosion box 2 are named as functional boxes, and are both box structures, and the automatic ammonia explosion and the manual ammonia explosion are corresponding boxes.
The automatic ammonia explosion device of this embodiment can realize automatic ammonia explosion operation, compares artifical ammonia explosion, can guarantee the security, uses manpower sparingly, improves production efficiency and qualification rate.
The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims (10)
1. The utility model provides an automatic ammonia device that explodes of hot-galvanize, its characterized in that, including the immersion liquid fill that adopts the rib to weave to form, the immersion liquid fill is located in the automatic ammonia box that explodes, and is connected flexible part between immersion liquid fill and the automatic ammonia box that explodes, flexible part is used for driving immersion liquid fill decline so that the work piece immerses the ammonia solvent that explodes in the automatic ammonia box that explodes, perhaps drives immersion liquid fill lifting so as to unload.
2. An automatic ammonia explosion device for hot galvanizing according to claim 1, wherein one side of the automatic ammonia explosion box is communicated with a manual ammonia explosion box, wherein the automatic ammonia explosion box is used for automatic ammonia explosion, and the manual ammonia explosion box is used for manual ammonia explosion.
3. The automatic ammonia explosion device for hot galvanizing according to claim 2, wherein the automatic ammonia explosion box body and the manual ammonia explosion box body are stainless steel box bodies.
4. The automatic ammonia blasting device for hot galvanizing according to claim 1, wherein the ribs are made of stainless steel.
5. The automatic ammonia explosion device for hot galvanizing according to claim 1, wherein the immersion liquid bucket is connected with the top of the automatic ammonia explosion box body through a rotating shaft, so that the immersion liquid bucket can incline and pour when the telescopic part stretches.
6. The automatic ammonia blasting device for hot galvanizing according to claim 5, wherein the rotary sides of the immersion liquid hopper and the automatic ammonia blasting box body are connected with auxiliary discharging frames, and the auxiliary discharging frames form discharging slide ways.
7. An automatic ammonia blasting apparatus for hot galvanizing according to claim 6, wherein the auxiliary discharging frame is installed obliquely with respect to the immersion bucket.
8. The automatic ammonia blasting device for hot galvanizing according to claim 6 or 7, further comprising a pneumatic vibrator, wherein the pneumatic vibrator is installed at the back of the unloading slide way and is used for assisting unloading.
9. An automatic ammonia blasting device for hot galvanizing according to claim 1 or 5, wherein the telescopic component adopts a double range-extending cylinder.
10. The automatic ammonia explosion device for hot galvanizing according to claim 9, wherein the double stroke-increasing cylinder is connected with a PLC system and is provided with three points: receiving material level, falling material level and pouring material level.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323093627.XU CN221094237U (en) | 2023-11-15 | 2023-11-15 | Automatic ammonia explosion device for hot galvanizing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323093627.XU CN221094237U (en) | 2023-11-15 | 2023-11-15 | Automatic ammonia explosion device for hot galvanizing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221094237U true CN221094237U (en) | 2024-06-07 |
Family
ID=91310561
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323093627.XU Active CN221094237U (en) | 2023-11-15 | 2023-11-15 | Automatic ammonia explosion device for hot galvanizing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221094237U (en) |
-
2023
- 2023-11-15 CN CN202323093627.XU patent/CN221094237U/en active Active
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