CN115032040A - Civil engineering laboratory sample production testing device and method - Google Patents
Civil engineering laboratory sample production testing device and method Download PDFInfo
- Publication number
- CN115032040A CN115032040A CN202210413856.6A CN202210413856A CN115032040A CN 115032040 A CN115032040 A CN 115032040A CN 202210413856 A CN202210413856 A CN 202210413856A CN 115032040 A CN115032040 A CN 115032040A
- Authority
- CN
- China
- Prior art keywords
- steel bar
- base
- platform
- seat
- vibrating screen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 90
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims description 17
- 239000006101 laboratory sample Substances 0.000 title claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 106
- 239000010959 steel Substances 0.000 claims abstract description 106
- 239000000463 material Substances 0.000 claims abstract description 103
- 239000004567 concrete Substances 0.000 claims abstract description 43
- 238000004140 cleaning Methods 0.000 claims abstract description 28
- 238000001035 drying Methods 0.000 claims abstract description 16
- 238000003825 pressing Methods 0.000 claims abstract description 13
- 238000003756 stirring Methods 0.000 claims abstract description 13
- 238000002156 mixing Methods 0.000 claims abstract description 12
- 239000004568 cement Substances 0.000 claims abstract description 9
- 238000005086 pumping Methods 0.000 claims abstract description 9
- 238000009826 distribution Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 75
- 238000005303 weighing Methods 0.000 claims description 56
- 238000006073 displacement reaction Methods 0.000 claims description 31
- 238000011010 flushing procedure Methods 0.000 claims description 27
- 238000003860 storage Methods 0.000 claims description 23
- 239000004576 sand Substances 0.000 claims description 21
- 230000003014 reinforcing effect Effects 0.000 claims description 13
- 230000000007 visual effect Effects 0.000 claims description 8
- 230000009286 beneficial effect Effects 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 6
- 239000002689 soil Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 4
- 230000005484 gravity Effects 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000011382 roller-compacted concrete Substances 0.000 claims description 3
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 2
- 239000004615 ingredient Substances 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 2
- 238000000576 coating method Methods 0.000 claims 2
- 239000007888 film coating Substances 0.000 abstract description 7
- 238000009501 film coating Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 10
- 230000002787 reinforcement Effects 0.000 description 6
- 238000013461 design Methods 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/286—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
本发明提供一种土木工程试验室试样自动化制造装置,包括依次设置的物料清洗干燥装置、混凝土分料搅拌装置、搅拌机清洗装置、水泥泵送浇模装置、振捣覆膜装置、钢筋捆扎装置以及用以测试制作完成试件的测试设备。本发明实现混凝土搅拌前的清洗干燥、分料搅拌混合混凝土、利用压辊配合薄膜夹具能够对振捣完成后的混凝土模具表面进行自动浇筑、抹平及覆膜工作,效率高,人力消耗小;在试件制作完成以后,进一步方便对试件进行测试;同时可以将使用后的搅拌机进行及时清洗,方便高效。
The invention provides an automatic manufacturing device for samples in a civil engineering laboratory, comprising a material cleaning and drying device, a concrete material distributing and stirring device, a mixer cleaning device, a cement pumping and pouring device, a vibrating film coating device, and a steel bar binding device arranged in sequence. And the test equipment used to test the finished specimens. The invention realizes cleaning and drying before concrete mixing, material distribution and mixing of concrete, and automatic pouring, troweling and film coating work on the surface of the concrete mold after the vibration is completed by using the pressing roller and the film clamp, with high efficiency and low labor consumption; After the test piece is made, it is further convenient to test the test piece; at the same time, the used mixer can be cleaned in time, which is convenient and efficient.
Description
技术领域technical field
本发明涉及一种土木工程试验室试样生产测试装置及其方法。The invention relates to a sample production and testing device in a civil engineering laboratory and a method thereof.
背景技术Background technique
现有的院校或科研院所常常需要进行混凝土试件实验,需要进行试件的制作,试件的制作多采用人工操作,从物料的清洗、物料的分料搅拌混合、物料的振捣,抹平和覆膜都采用人工操作,对于学生来说操作过程费时费力效率低;Existing colleges or research institutes often need to carry out experiments on concrete specimens, and it is necessary to make specimens. Both smoothing and laminating are manually operated, which is time-consuming, labor-intensive and inefficient for students;
试件制作完成以后,传统的方式是采用人工将试件进一步固定并对试件进行压力测试,在土木工程柱形试件的压力试验中,是对柱形试件进行挤压变形测试,以测试柱形试件在压力下的变形情况,以往在测试时,变形测试点固定在柱形试件原始高度的四分之一、二分之一和四分之三位置,但由于柱形试件在压力测试过程中,柱形试件的高度会变化,而固定位置的测试点不能真实反映柱形试件的变形情况。After the test piece is made, the traditional method is to further fix the test piece manually and carry out a pressure test on the test piece. To test the deformation of the cylindrical specimen under pressure, in the past, during the test, the deformation test points were fixed at one-quarter, one-half and three-quarters of the original height of the cylindrical specimen. During the pressure test process, the height of the cylindrical specimen will change, and the test point at the fixed position cannot truly reflect the deformation of the cylindrical specimen.
发明内容SUMMARY OF THE INVENTION
本发明对上述问题进行了改进,即本发明要解决的技术问题是提供一种土木工程试验室试样生产测试装置及其方法,使用方便且高效。The present invention improves the above problems, that is, the technical problem to be solved by the present invention is to provide a civil engineering laboratory sample production and testing device and a method thereof, which are convenient and efficient to use.
本发明是这样构成的,它包括依次设置的物料清洗干燥装置、混凝土分料搅拌装置、搅拌机清洗装置、水泥泵送浇模装置、振捣覆膜装置、钢筋捆扎装置以及用以测试制作完成试件的测试设备,所述振捣覆膜装置包括振捣台,所述振捣台包括基座及固定于基座上方的振捣电机,所述振捣电机的输出轴固定有转盘,所述转盘上偏心与一支撑台连接,所述支撑台上用于放置模具,所述基座侧部设置有竖向支架,所述竖向支架的顶部铰接有能够摆动的的摆杆,所述摆杆上横向铰接有能滚动的压辊,所述竖向支架的后侧还固定有能夹持薄膜的夹具,所述竖向支架由支架驱动装置驱动横向移动,所述水泥泵送浇模装置包括位于振捣台上方的浇注装置,所述浇注装置包括暂存罐,所述暂存罐与负压管连接,所述暂存罐的下方具有以供物料排出的下料管,所述负压管上具有负压泵,所述下料管处设置有控制下料启闭的电磁阀。The present invention is constructed in this way, it includes a material cleaning and drying device, a concrete material distributing and stirring device, a mixer cleaning device, a cement pumping and pouring device, a vibrating film coating device, a steel bar bundling device, and a device for testing the completion of the production. The test equipment for the parts, the vibrating film coating device includes a vibrating table, the vibrating table includes a base and a vibrating motor fixed on the top of the base, the output shaft of the vibrating motor is fixed with a turntable, and the The turntable is eccentrically connected to a support table, on which the mold is placed, a vertical bracket is arranged on the side of the base, and a swingable swing rod is hinged on the top of the vertical bracket. A rollable pressing roller is laterally hinged on the rod, and a clamp capable of clamping the film is also fixed on the rear side of the vertical support. The vertical support is driven by the support driving device to move laterally. Including a pouring device located above the vibrating table, the pouring device includes a temporary storage tank, the temporary storage tank is connected with a negative pressure pipe, and there is a feeding pipe under the temporary storage tank for discharging materials, and the negative pressure pipe is provided below the temporary storage tank. The pressure pipe is provided with a negative pressure pump, and the feeding pipe is provided with a solenoid valve for controlling the opening and closing of the feeding.
进一步的,所述测试设备包括机座、设在机座上的上部液压升降座和下部液压升降座,所述上部液压升降座和下部液压升降座均由液压缸驱动升降,所述上部液压升降座和下部液压升降座的旁侧设有位移计移动装置,所述位移计移动装置包括第一底座和设在第一底座上滑移的第二底座,所述第一底座的两旁侧设有限位其移动的第一槽道,该第一底座由第一电缸驱动移动;所述第一底座上位于第二底座的两旁侧设有限位其移动的第二槽道,所述第二底座上设有安装架和竖设在安装架上的第一螺杆,所述第一螺杆由设在安装架上的第三电机驱动转动,所述第一螺杆的轴向上具有三段螺纹,每段螺纹分别螺接有螺套,每个螺套上连接有水平设置的位移计;所述第一底座为矩形状板体,所述第一槽道由截面呈“7”状的拐形条形成,在第一底座的两旁侧设有两个“7”状的拐形条,即实现限位第一底座的移动;所述第二底座为矩形状板体,所述第二槽道由截面呈“7”状的拐形条形成,在第二底座的两旁侧设有两个“7”状的拐形条,即实现限位第二底座的移动;所述安装架包括设在第二底座上的立板和设在立板上部的横板,所述横板和第二底座上安装有用于转动铰接第一螺杆的螺纹轴承;所述第一螺杆上自上而下三段螺纹的螺距比值为3:2:1;所述下部液压升降座的表面上设有用于安装夹紧试件的卡爪,所述卡爪由气缸或液压缸驱动夹紧。Further, the test equipment includes a machine base, an upper hydraulic lifting seat and a lower hydraulic lifting seat arranged on the machine base, the upper hydraulic lifting seat and the lower hydraulic lifting seat are both driven to lift by a hydraulic cylinder, and the upper hydraulic lifting seat is lifted and lowered. The side of the seat and the lower hydraulic lifting seat is provided with a displacement meter moving device, the displacement meter moving device includes a first base and a second base that slides on the first base, and the two sides of the first base are provided with limiting The first base is driven by the first electric cylinder to move; the first base is provided with second grooves on both sides of the second base to limit its movement, and the second base There is an installation frame and a first screw rod vertically arranged on the installation frame, the first screw rod is driven to rotate by a third motor set on the installation frame, and the first screw rod has three threads on the axial direction, each The segment threads are respectively screwed with screw sleeves, and each screw sleeve is connected with a horizontally arranged displacement gauge; the first base is a rectangular plate body, and the first channel is formed by a curved strip with a "7"-shaped cross-section. Formed, two "7"-shaped turning strips are arranged on both sides of the first base, that is, the movement of the first base is limited; the second base is a rectangular plate body, and the second channel is formed by The cross-section is formed by a "7"-shaped turning bar, and two "7"-shaped turning bars are arranged on both sides of the second base, that is, the movement of the second base is limited; The vertical plate on the second base and the horizontal plate arranged on the upper part of the vertical plate, the horizontal plate and the second base are installed with threaded bearings for rotating the hinged first screw; the first screw has three threads from top to bottom The screw pitch ratio is 3:2:1; the surface of the lower hydraulic lifting seat is provided with a clamping claw for installing and clamping the specimen, and the clamping claw is driven and clamped by an air cylinder or a hydraulic cylinder.
进一步的,所述暂存罐上固定有视觉照相机或激光传感器。Further, a visual camera or a laser sensor is fixed on the temporary storage tank.
进一步的,所述支撑台包括与转盘偏心铰接连接的下支撑台及与下支撑台上部经弹簧连接的上支撑台,所述上支撑台表面具有限位孔,所述限位孔上插入有用于限位模具的限位杆;所述基座旁侧上固定有竖向设置的薄膜支架,所述薄膜支架上铰接有薄膜输送辊,所述薄膜输送辊上缠绕有薄膜,所述夹具包括一对通过螺栓固定连接的夹板,其中一个夹板固定于摆杆上,所述薄膜夹于两个夹板之间;竖向支架具有一对,两个竖向支架的摆杆之间通过连杆连接,所述压辊铰接连接于连杆上,所述压辊长度与对应模具侧部边长相符,所述竖向支架底部固定有滑块,所述基座两侧固定有与滑块配合的导轨,所述导轨与滑块配合面呈工字型,所述支架驱动装置为支架电缸。Further, the support table includes a lower support table eccentrically hingedly connected with the turntable and an upper support table connected with the upper part of the lower support table through a spring, the surface of the upper support table has a limit hole, and the limit hole is inserted into the upper support table. A limit rod of the limit mold; a vertically arranged film support is fixed on the side of the base, a film conveying roller is hinged on the film support, and a film is wound on the film conveying roller, and the clamp includes A pair of splints fixedly connected by bolts, one of the splints is fixed on the swing rod, and the film is clamped between the two splints; the vertical support has a pair, and the swing rods of the two vertical supports are connected by connecting rods , the pressing roller is hingedly connected to the connecting rod, the length of the pressing roller is consistent with the side length of the corresponding mold side, the bottom of the vertical support is fixed with a slider, and the two sides of the base are fixed with a slider matching with the slider A guide rail, the matching surface of the guide rail and the sliding block is I-shaped, and the bracket driving device is a bracket electric cylinder.
进一步的,所述暂存罐设置于一机械手上,所述机械手包括底座及底座上固定有输出轴为竖向的第一电机,所述第一电机的输出轴固定连接有输出轴为纵向的第二电机,所述第二电机的输出轴固定连接有第一摆臂,所述第一摆臂的上端固定有水平设置的水平横臂,水平横臂端部经轴承铰接连接暂存罐。Further, the temporary storage tank is arranged on a manipulator, and the manipulator includes a base and a first motor with a vertical output shaft fixed on the base, and an output shaft of the first motor is fixedly connected with a vertical output shaft. The second motor, the output shaft of the second motor is fixedly connected with a first swing arm, the upper end of the first swing arm is fixed with a horizontal horizontal arm, and the end of the horizontal arm is hingedly connected to the temporary storage tank through a bearing.
进一步的,所述钢筋捆扎装置包括中空的矩状框架,所述矩状框架的上表面均匀固定有钢筋固定座,所述钢筋固定座包括一对相向设置的拐状支座,所述拐状支座纵向部之间的间隙形成落入钢筋的间隙,所述矩状框架底部固定有底板,所述底板中心固定有用于驱动矩状框架转动框架电机。Further, the reinforcing bar bundling device includes a hollow rectangular frame, the upper surface of the rectangular frame is evenly fixed with a reinforcing bar fixing seat, and the reinforcing bar fixing seat includes a pair of oppositely arranged turn-shaped supports, the turning-shaped The gap between the longitudinal portions of the supports forms a gap for falling into the steel bars, the bottom of the rectangular frame is fixed with a bottom plate, and the center of the bottom plate is fixed with a motor for driving the rectangular frame to rotate the frame.
进一步的,所述框架电机的下端固定于一滑座上,所述滑座由电缸驱动水平移动,所述框架的上部旁侧具有存放钢筋的钢筋下料斗,所述钢筋下料斗的中部具有用于输出钢筋的钢筋输出辊,所述钢筋输出辊由电机驱动转动,所述钢筋输出辊的表面间隔设置有用于将钢筋输出的凹槽,钢筋下料斗两侧与钢筋输出辊表面贴近防止钢筋由侧部脱出,钢筋下料斗的底部具有下料口,所述滑座下方具有滑轨,所述滑座与滑轨配合面为工字型;所述拐状支座的纵向部高于两倍钢筋直径,所述拐状支座的横向部通过螺栓固定在矩状框架上表面,所述拐状支座的横向部具有以供螺栓穿过的螺栓孔,所述矩状框架上表面具有以供螺栓穿过的槽道或螺栓孔,矩状框架的对边固定的钢筋固定座对称设置。Further, the lower end of the frame motor is fixed on a sliding seat, the sliding seat is driven by an electric cylinder to move horizontally, the upper side of the frame has a steel bar lowering hopper for storing steel bars, and the middle part of the steel bar lowering hopper has a steel bar lowering hopper. Rebar output rollers for outputting steel bars, the steel output rollers are driven by a motor to rotate, the surface of the steel output rollers is provided with grooves for outputting steel bars at intervals, and both sides of the steel bar hopper are close to the surface of the steel output rollers to prevent steel bars Comes out from the side part, the bottom of the steel bar lowering hopper has a feeding opening, the sliding seat has a sliding rail under the sliding seat, and the mating surface of the sliding seat and the sliding rail is I-shaped; the longitudinal part of the turning-shaped support is higher than two times the diameter of the steel bar, the transverse part of the turn-shaped support is fixed on the upper surface of the rectangular frame by bolts, the transverse part of the turn-shaped support has bolt holes for the bolts to pass through, and the upper surface of the rectangular frame has The grooves or bolt holes for the bolts to pass through, and the reinforcing steel fixing seats fixed on the opposite sides of the rectangular frame are symmetrically arranged.
进一步的,所述物料清洗干燥装置包括第一振动网筛、设在第一振动网筛上方与下方第一侧部的上冲洗头和下冲洗头,上冲洗头和下冲洗头对着第一振动网筛,所述第一振动网筛上方的第二侧部设有热风喷头,热风喷头对着第一振动网筛,所述第一振动网筛的第一端较第二端高,第一振动网筛的第一端依次连接第一斜板和第一斜输送带,所述第一振动网筛的第二端依次连接第二斜板和第二斜输送带;所述上冲洗头和下冲洗头分别具有三个,三个上冲洗头相互平行且与水平面形成120度夹角,三个下冲洗头相互平行且与水平面形成-120度夹角;所述第一振动网筛的下方设有盛水槽,所述盛水槽依次连接输水管和输水泵,而后通过管路与上冲洗头和下冲洗头连通;所述盛水槽体内上部设有过滤网兜,该过滤网兜呈槽状,在其侧部设有弯钩挂置在盛水槽的侧壁开口上;所述第一斜输送带的输出端高于第一振动网筛的第一端,同时第一斜板自第一斜输送带的输出端朝下并向第一振动网筛的第一端倾斜;所述第二斜输送带的输入端低于第一振动网筛的第二端,同时第二斜板自第一振动网筛的第二端朝下并向第二斜输送带的输入端倾斜;所述第二斜输送带的输出端通往位于机架上的物料罐上;所述机架的上部布设有多个的物料罐,每个物料罐的下方设有称量斗,所述称量斗的下方设有搅拌机,所述搅拌机的出料口下方设有位于出料轨道上的出料斗车;所述机架包括多根竖立设置的立杆、设在立杆上第一平台和第二平台,所述第二平台高于第一平台,所述物料罐设在第二平台的孔道内,所述第一平台上设有漏斗,所述称量斗固定在第一平台的框架上,称量斗的下出料口正对漏斗的上开口;所述物料罐的下部设有导料通道,所述导料通道的下出口正对称量斗的上开口。Further, the material cleaning and drying device includes a first vibrating screen, upper and lower washing heads arranged above and below the first side of the first vibrating screen, and the upper and lower washing heads face the first Vibrating screen, the second side above the first vibrating screen is provided with a hot air nozzle, the hot air nozzle is facing the first vibrating screen, the first end of the first vibrating screen is higher than the second end, and the first end of the first vibrating screen is higher than the second end. The first end of a vibrating screen is connected to the first inclined plate and the first inclined conveyor belt in sequence, and the second end of the first vibrating screen is connected to the second inclined plate and the second inclined conveyor belt in sequence; the upper flushing head and the lower flushing heads respectively have three, the three upper flushing heads are parallel to each other and form an angle of 120 degrees with the horizontal plane, and the three lower flushing heads are parallel to each other and form an angle of -120 degrees with the horizontal plane; There is a water holding tank below, the water holding tank is connected to the water delivery pipe and the water delivery pump in turn, and then communicated with the upper flushing head and the lower flushing head through the pipeline; A hook is arranged on its side to hang on the side wall opening of the water tank; the output end of the first inclined conveyor belt is higher than the first end of the first vibrating screen, and the first inclined plate is The output end of the conveyor belt is downward and inclined to the first end of the first vibrating screen; the input end of the second inclined conveyor belt is lower than the second end of the first vibrating screen, and the second inclined plate The second end of the vibrating mesh screen faces downward and is inclined to the input end of the second inclined conveyor belt; the output end of the second inclined conveyor belt leads to the material tank located on the frame; the upper part of the frame is provided with A plurality of material tanks, each material tank is provided with a weighing hopper below the weighing hopper, a mixer is provided below the weighing hopper, and a discharge hopper car located on the discharge track is provided below the discharge port of the mixer; The frame includes a plurality of upright poles, a first platform and a second platform arranged on the poles, the second platform is higher than the first platform, and the material tank is arranged in the hole of the second platform, so The first platform is provided with a funnel, the weighing hopper is fixed on the frame of the first platform, the lower discharge port of the weighing hopper is facing the upper opening of the funnel; the lower part of the material tank is provided with a material guide channel, The lower outlet of the material guide channel is exactly the upper opening of the weighing bucket.
进一步的,所述混凝土分料搅拌装置包括机架,所述机架的上部布设有多个的物料罐,每个物料罐的下方设有称量斗,所述称量斗的下方设有搅拌机,所述搅拌机的出料口下方设有位于出料轨道上的出料斗车;所述机架包括多根竖立设置的立杆、设在立杆上第一平台和第二平台,所述第二平台高于第一平台,所述物料罐设在第二平台的孔道内,所述第一平台上设有漏斗,所述称量斗固定在第一平台的框架上,称量斗的下出料口正对漏斗的上开口;所述物料罐的下部设有导料通道,所述导料通道的下出口正对称量斗的上开口;所述物料罐用于盛装土木工程试验混凝土的各配料,物料罐形状为筒状体,其下部均具有控制阀门,在各控制阀门上均连接有导料通道,导料通道的下出口正对相应的称量斗的上开口;所述第一平台、第二平台与物料罐、称量斗之间均设有称重传感器,以实现称重,物料罐、称量斗的称重传感器分别是C3、C6等级。Further, the concrete material distributing and mixing device includes a frame, a plurality of material tanks are arranged on the upper part of the frame, a weighing hopper is arranged below each material tank, and a mixer is arranged below the weighing hopper. , a discharge hopper car located on the discharge track is arranged below the discharge port of the mixer; the frame includes a plurality of upright poles, a first platform and a second platform arranged on the poles, the first platform The second platform is higher than the first platform, the material tank is set in the channel of the second platform, the first platform is provided with a funnel, the weighing hopper is fixed on the frame of the first platform, and the lower part of the weighing hopper is The discharge port is facing the upper opening of the funnel; the lower part of the material tank is provided with a material guide channel, and the lower outlet of the material guide channel is just opposite to the upper opening of the weighing hopper; The shape of each batching and material tank is a cylindrical body, and the lower part is equipped with a control valve, and each control valve is connected with a material guide channel, and the lower outlet of the material guide channel is facing the upper opening of the corresponding weighing hopper; There are load cells between the first platform, the second platform, the material tank and the weighing hopper to realize weighing. The weighing sensors of the material tank and the weighing hopper are C3 and C6 grades respectively.
进一步的,所述搅拌机清洗装置包括位于搅拌机侧部的直线导轨以及可沿直线导轨移动的导座,所述导座上方设有升降台,所述升降台上方设置有可旋转且喷头位于搅拌机上方开口处的高压水枪、水箱以及用以将水箱内的水输送至高压水枪内的水泵;所述高压水枪包括呈拐状或弯曲状的高压水管,所述高压水管上端设有位于搅拌机上方的高压喷头,所述高压喷头的周侧及底部均设有高压喷口;所述高压水管底部设有支轴,所述升降平台内设有用以支轴穿设的轴承,所述升降平台内部设有用以驱动支轴转动的电机;所述高压水管与水泵之间采用软管连接;所述导座内部设有用以驱动升降台上下移动的气缸,所述升降台与导座之间还设有导向柱。Further, the mixer cleaning device includes a linear guide rail located on the side of the mixer and a guide base that can move along the linear guide rail, a lift table is arranged above the guide base, and a rotatable nozzle is arranged above the lift table above the mixer. The high-pressure water gun at the opening, the water tank, and the water pump used to transport the water in the water tank to the high-pressure water gun; the high-pressure water gun includes a high-pressure water pipe in a turn-shaped or curved shape, and the upper end of the high-pressure water pipe is provided with a high-pressure water pipe located above the mixer The high-pressure nozzle is provided with high-pressure nozzles on the peripheral side and the bottom; the bottom of the high-pressure water pipe is provided with a support shaft, the lifting platform is provided with a bearing for the support shaft to pass through, and the lifting platform is provided with a support shaft. A motor that drives the rotation of the support shaft; the high-pressure water pipe and the water pump are connected by a hose; the inside of the guide seat is provided with a cylinder for driving the lifting platform to move up and down, and a guide column is also arranged between the lifting platform and the guide seat .
进一步的,土木工程试验室试样生产测试装置的工作方法,包括工作步骤如下:(1)物料清洗干燥装置启动,待处理的物料(如石子、沙子)输入至第一振动网筛的第一端,随着第一振动网筛的振动,从其第一端输送至第二端,在输送过程中由上冲洗头和下冲洗头对着第一振动网筛进行冲洗,从而对将第一振动网筛上的石子、沙子进行冲洗,使附在石子、沙子上的泥土得以清除,从而有利于确保后续试验的准确性;同时在石子或沙子输送至第一振动网筛的第二端时,由热风喷头对第一振动网筛上的石子或沙子进行热吹风,有利于使石子或沙子干燥,减少其中的水分含量;(2)混凝土分料搅拌装置启动:将各物料送至各物料罐中,每个物料罐将相应试验需要的物料通过阀门导入下方的称量斗中,各称量斗在称重满足后,通过阀门控制导入下方的搅拌机进行搅拌,搅拌后从搅拌机的出料口输出;(3)土木工程试验室水泥泵送浇模装置、振捣台上方的浇注装置工作,所述暂存罐上固定有视觉照相机,通过在模具做出标记,能够在视觉照相机反馈出浇入的混凝土的高度,从而利用电池阀或负压泵进行输出混凝土量的控制;(4)将搅拌后的混凝土导入模具中,在振捣电机的驱动下实现物料的均匀填充,夹具将薄膜输送辊夹持在两个夹板之间,之后通过螺栓锁紧两个夹板;(5)支架电缸驱动两个竖向支架同步移动,之后竖向支架在移动过程中,在初始状态下,压辊的下沿低于待抹平的混凝土表面,之后支架电缸驱动竖向支架移动,从而带动摆杆、压辊连同夹具一同移动,当压辊接触到模具后,模具本身固定在上支撑台上,之后受到模具的抵顶被动后向上摆动,之后绕过模具上沿,后在支架电缸的作用下继续横移,压辊受到重力作用压在模具内的混凝土表面滚压,形成平面;(6)由于夹具固定在摆杆位于压辊的后侧,在竖向支架的移动过程中,摆杆拖动夹具在压辊压过后拖动薄膜覆盖在模具内被辊压后的混凝土表面,之后剪断薄膜即可;(7)在需要置入钢筋网的情况下,在混凝土导入模具前,利用钢筋捆扎装置,在钢筋下料斗中沿钢筋输出辊轴向放置钢筋,随着钢筋输出辊的转动遇到钢筋输出辊的凹槽时,钢筋会落入凹槽内,钢筋输出辊的凹槽深度仅能落入一根钢筋,随着钢筋输出辊的转动当凹槽从钢筋下料斗下方的下料口露出时则直接下落至下方,此时随着滑座电缸的移动,矩状框架沿着平行于钢筋输出辊轴向的方向运动,逐个对应将从下料口下落的钢筋落入同排各个钢筋固定座内,在完成同一排钢筋落入后,框架电机旋转度,即可继续沿相同方向搭建垂直于之前置入的钢筋上方从而完成构成钢筋网的钢筋布局,之后将横向和纵向交错的钢筋交错处进行绑扎即可完成钢筋网的制造,之后将完成的钢筋网通过机械装置置入待浇注的模具内静置,制成试件;(8)试件制作完成以后,通过机械手将试件送入测试设备的试件定位座中;(9)测试设备中支撑试件定位座的下部液压升降座抬升,在试件被测试设备中的上部液压升降座与下部液压升降座初步压紧后,机械手脱离;(10)、测试设备中的位移计移动装置调节至使位移计的触头接触到试件表面;位移计移动装置上具有三组可三轴调节的位移计,该三组位移计的触头触点分别对准试件同一立面内总高度的四分之一、二分之一和四分之三位置;(11)测试设备中的上部液压升降座开始持续下压试验;(12)上部液压升降座持续下压的过程中,三组位移计的触头触点也随之降低,自下而上的三个触点下降值为上部液压升降座下降值的四分之一、二分之一和四分之三,同时确保三个触点与试件表面接触。Further, the working method of the sample production and testing device in the civil engineering laboratory includes the following steps: (1) The material cleaning and drying device is started, and the materials to be processed (such as stones and sand) are input into the first vibrating screen. With the vibration of the first vibrating screen, it is conveyed from the first end to the second end. During the conveying process, the upper washing head and the lower washing head are flushed against the first vibrating screen, so that the first vibrating screen is washed. The stones and sand on the vibrating screen are washed to remove the soil attached to the stones and sand, which is beneficial to ensure the accuracy of subsequent tests; at the same time, when the stones or sand are transported to the second end of the first vibrating screen , the stones or sand on the first vibrating screen are heated by the hot air nozzle, which is conducive to drying the stones or sand and reducing the moisture content in them; (2) The concrete mixing device is started: each material is sent to each material In the tank, each material tank introduces the materials required for the corresponding test into the weighing hopper below through the valve. After each weighing hopper is satisfied with the weighing, it is controlled by the valve to enter the mixer below for stirring, and the material is discharged from the mixer after stirring. (3) The cement pumping and pouring mold device in the civil engineering laboratory and the pouring device above the vibrating table work. A visual camera is fixed on the temporary storage tank. By marking the mold, it can be fed back on the visual camera. The height of the poured concrete can be controlled by the battery valve or the negative pressure pump; (4) The mixed concrete is introduced into the mold, and the material is uniformly filled under the drive of the vibrating motor. The conveying roller is clamped between the two clamping plates, and then the two clamping plates are locked by bolts; (5) The electric cylinder of the bracket drives the two vertical brackets to move synchronously. The lower edge of the roller is lower than the concrete surface to be leveled, and then the electric cylinder of the bracket drives the vertical bracket to move, thereby driving the swing rod, the pressure roller and the clamp to move together. When the pressure roller contacts the mold, the mold itself is fixed on the upper support table Then it swings upwards after being pushed by the mold, then bypasses the upper edge of the mold, and then continues to move laterally under the action of the bracket electric cylinder. The pressure roller is rolled on the concrete surface in the mold by gravity to form a plane; (6) Since the clamp is fixed on the back side of the pendulum rod, during the movement of the vertical support, the pendulum rod drags the clamp to drag the film to cover the rolled concrete surface in the mold after the pressure roller is pressed. Then cut the film; (7) In the case of needing to insert the steel mesh, before the concrete is introduced into the mold, use the steel bar bundling device to place the steel bar in the steel bar feeding hopper along the axis of the steel bar output roller. When the rotation encounters the groove of the steel output roller, the steel bar will fall into the groove, and the depth of the groove of the steel output roller can only fall into one steel bar. When the feeding opening is exposed, it falls directly to the bottom. At this time, with the movement of the electric cylinder of the sliding block, the rectangular frame moves in the direction parallel to the axis of the output roller of the steel bar, and the steel bars falling from the feeding opening fall into the corresponding direction one by one. In each steel bar fixing seat in the same row, after the same row of steel bars is dropped, the frame motor rotates , you can continue to build in the same direction perpendicular to the previously placed steel reinforcement to complete the reinforcement layout of the reinforcement mesh, and then bind the transverse and longitudinal staggered reinforcement bars to complete the reinforcement mesh manufacturing, and then complete the reinforcement. The net is placed in the mold to be poured by a mechanical device and left to stand to make a test piece; (8) After the test piece is made, the test piece is sent to the test piece positioning seat of the test equipment by a manipulator; (9) In the test equipment The lower hydraulic lifting seat supporting the positioning seat of the specimen is lifted, and after the specimen is initially pressed by the upper hydraulic lifting seat and the lower hydraulic lifting seat in the test equipment, the manipulator is disengaged; (10) Adjustment of the displacement meter moving device in the test equipment To make the contact of the displacement meter contact the surface of the specimen; the displacement meter mobile device has three groups of displacement meters that can be adjusted in three axes, and the contact points of the three groups of displacement meters are respectively aligned with the total height of the same elevation of the specimen. 1/4, 1/2 and 3/4 positions; (11) The upper hydraulic lifting seat in the test equipment began to continuously press down; (12) During the continuous downward pressing of the upper hydraulic lifting seat, three groups of The contact point of the displacement gauge is also lowered, and the three contact drop values from bottom to top are one-quarter, one-half, and three-quarters of the lower value of the upper hydraulic lift seat, while ensuring three The contacts are in contact with the surface of the test piece.
与现有技术相比,本发明具有以下有益效果:本装置结构简单,使用方便,物料清洗干燥装置先将物料进行清洗干燥,清除杂质从而有利于确保后续试验的准确性;混凝土分料搅拌装置将各物料送至各物料罐中,每个物料罐将相应试验需要的物料通过阀门导入下方的称量斗中,各称量斗在称重满足后,通过阀门控制导入下方的搅拌机进行搅拌,搅拌后从搅拌机的出料口输出;水泥泵送浇模装置将搅拌机内混合好的混凝土泵送出来,浇筑至模具内,利用压辊配合薄膜夹具能够对振捣完成后的混凝土模具表面进行抹平及覆膜工作,效率高,人力消耗小;钢筋捆扎装置可以方便完成钢筋网的制造,之后将完成的钢筋网通过机械装置置入待浇注的模具内,之后通过浇注装置进行浇注成型;Compared with the prior art, the present invention has the following beneficial effects: the device has a simple structure and is easy to use; the material cleaning and drying device first cleans and dries the material to remove impurities, thereby helping to ensure the accuracy of subsequent tests; the concrete material distributing and stirring device Each material is sent to each material tank, and each material tank introduces the materials required for the corresponding test into the weighing hopper below through the valve. After the weighing hopper is satisfied, it is controlled by the valve and introduced into the mixer below for stirring. After mixing, it is output from the discharge port of the mixer; the cement pumping and pouring device pumps the mixed concrete in the mixer and pours it into the mold. The surface of the concrete mold after the vibration can be wiped by using the pressing roller and the film clamp. Flattening and laminating work, high efficiency and low labor consumption; the steel bar bundling device can facilitate the manufacture of steel mesh, and then the completed steel mesh is placed into the mold to be poured through a mechanical device, and then poured through the pouring device.
待试件制作完成以后,由测试设备对试件进行测试,通过上部液压升降座持续下压的过程中,三组位移计的触头触点也随之降低,自下而上的三个触点下降值为上部液压升降座下降值的四分之一、二分之一和四分之三,同时确保三个触点与试件表面接触,从而可确保测试的触点始终对着试件同一立面内总高度的四分之一、二分之一和四分之三位置,有利于提高测试的准确性。After the preparation of the test piece is completed, the test piece is tested by the test equipment. During the continuous pressing process of the upper hydraulic lifting seat, the contact points of the three groups of displacement gauges are also lowered, and the three contact points from bottom to top The point drop values are one-quarter, one-half, and three-quarters of the drop value of the upper hydraulic lift seat, while ensuring that the three contacts are in contact with the surface of the test piece, thus ensuring that the tested contacts are always facing the test piece One-quarter, one-half and three-quarter positions of the total height within the same façade are beneficial to improve the accuracy of the test.
附图说明Description of drawings
图1为本发明振捣台及浇筑装置结构示意图;Fig. 1 is the structure schematic diagram of vibrating table and pouring device of the present invention;
图2为本发明振捣台与覆膜结构结构示意图;2 is a schematic structural diagram of a vibrating table and a film coating structure of the present invention;
图3为本发明振捣台与覆膜结构俯视结构示意图;3 is a schematic top view of the vibrating table and the film-coated structure of the present invention;
图4为本发明竖向支架移动至中部时覆膜状态示意图;FIG. 4 is a schematic diagram of the state of film coating when the vertical support of the present invention is moved to the middle;
图5为本发明钢筋捆扎装置矩状框架结构示意图;FIG. 5 is a schematic view of the rectangular frame structure of the reinforcing bar tying device of the present invention;
图6为本发明钢筋捆扎装置钢筋捆扎装置实施例二状态结构示意图;6 is a schematic structural diagram of the second embodiment of the reinforcing bar tying device of the reinforcing bar tying device of the present invention;
图7为本发明钢筋捆扎装置钢筋网成型状态结构示意图;Fig. 7 is the structural schematic diagram of the steel mesh forming state of the reinforcing bar bundling device of the present invention;
图8为本发明实施例清洗装置结构示意图;8 is a schematic structural diagram of a cleaning device according to an embodiment of the present invention;
图9是本发明土木工程试验室混凝土分料搅拌装置的立体构造示意图;Fig. 9 is the three-dimensional structure schematic diagram of the concrete material distributing and stirring device of the civil engineering laboratory of the present invention;
图10是图9的局部视图一;Figure 10 is a partial view one of Figure 9;
图11是图9的局部视图二;Fig. 11 is the partial view two of Fig. 9;
图12为本发明土木工程试验室物料清洗干燥装置的主视构造示意图;Figure 12 is a schematic front view of the structure of the material cleaning and drying device in the civil engineering laboratory of the present invention;
图13是图12的局部构造示意图;Fig. 13 is the partial structure schematic diagram of Fig. 12;
图14是本发明测试设备主视构造示意图;FIG. 14 is a schematic diagram of the front view of the test equipment of the present invention;
图15、16是图14的局部构造示意图;Figures 15 and 16 are schematic views of the partial structure of Figure 14;
图17是限位螺套与位移计的构造示意图;Figure 17 is a schematic structural diagram of a limit screw sleeve and a displacement gauge;
图18是第一底座与第一槽道的俯视构造示意图;18 is a schematic top view of the structure of the first base and the first channel;
图19是图18的侧视构造示意图。FIG. 19 is a schematic side view of the configuration of FIG. 18 .
图中: A10-振捣台,A101-基座,A110-振捣电机,A120-转盘,A130-支撑台,A131-下支撑台,A132-上支撑台,A133-弹簧,A134-限位孔,A135-限位杆,A140-模具,A150-导轨,A20-竖向支架,A201-支架电缸,A210-摆杆,A211-连杆,A220-压辊,A230-夹具,A231-夹板,A240-滑块,A30-薄膜支架,A310-薄膜输送辊,A410-暂存罐,A420-负压管,A430-下料管,A440-负压泵,A450-视觉照相机,A50-机械手,A510-第一电机,A520-第二电机,A530-第一摆臂,A540-水平横臂,A60-矩状框架,A610-底板,A620-框架电机,A630-滑座,A70-钢筋固定座,A710-拐状支座,A80-钢筋下料斗,A810-钢筋输出辊,A820-凹槽,A830-下料口,A100-钢筋;In the picture: A10-vibration table, A101-base, A110-vibration motor, A120-turntable, A130-support table, A131-lower support table, A132-upper support table, A133-spring, A134-limit hole , A135-Limit Rod, A140-Mold, A150-Guide, A20-Vertical Bracket, A201-Bracket Electric Cylinder, A210-Swing Rod, A211-Link, A220-Press Roller, A230-Clamp, A231-Clamp, A240-Slider, A30-Film Holder, A310-Film Conveyor Roller, A410-Temporary Storage Tank, A420-Negative Pressure Tube, A430-Feed Tube, A440-Negative Pressure Pump, A450-Vision Camera, A50-Robot Arm, A510 -1st motor, A520-2nd motor, A530-1st swing arm, A540-horizontal arm, A60-rectangular frame, A610-base plate, A620-frame motor, A630-slide seat, A70-rebar fixing seat, A710-turn-shaped support, A80-rebar feeding hopper, A810-rebar output roller, A820-groove, A830-feeding port, A100-rebar;
B1-第一振动网筛,B101-第一端,B102-第二端,B2-上冲洗头,B3-下冲洗头,B4-热风喷头,B5-第一斜板,B6-第一斜输送带,B7-第二斜板,B8-第二斜输送带,B801-输入端,B802-输出端,B9-盛水槽,B10-输水管,B11-输水泵,B12-管路,B13-过滤网兜,B14-弯钩,B15-物料罐,B16-称量斗,B17-搅拌机,B18-出料斗车,B19-出料轨道,B20-机架,B21-立杆,B22-第一平台,B23-第二平台,B24-漏斗,B25-框架,B26-导料通道,B27-直线导轨,B28-导座,B29-升降台,B30-高压水枪,B31-高压水管,B32-高压喷头,B33-高压喷口,B34-支轴,B35-水箱,B36-水泵,B37-轴承,B38-电机,B39-软管,B40-气缸,B41-导向柱;B1-first vibrating screen, B101-first end, B102-second end, B2-upper flushing head, B3-lower flushing head, B4-hot air nozzle, B5-first inclined plate, B6-first inclined conveying Belt, B7-Second Inclined Plate, B8-Second Inclined Conveyor Belt, B801-Input, B802-Output, B9-Water Tank, B10-Water Pipe, B11-Water Pump, B12-Pipeline, B13-Filter Net bag, B14-bending hook, B15-material tank, B16-weighing hopper, B17-mixer, B18-discharge hopper truck, B19-discharge rail, B20-frame, B21-pole, B22-first platform, B23-Second Platform, B24-Funnel, B25-Frame, B26-Material Guide Channel, B27-Linear Guide, B28-Guide Base, B29-Lifting Table, B30-High-Pressure Water Gun, B31-High-Pressure Water Pipe, B32-High-Pressure Spray Head, B33-high pressure nozzle, B34-support shaft, B35-water tank, B36-water pump, B37-bearing, B38-motor, B39-hose, B40-cylinder, B41-guide column;
C1-机座,C2-上部液压升降座,C3-下部液压升降座,C4-位移计移动装置,C5-第一底座,C6-第二底座,C7-第一槽道,C8-第一电缸,C9-第二槽道,C10-安装架,C11-第一螺杆,C12-第三电机,C13-限位螺套,C14-位移计,C15-立板,C16-横板,C17-螺纹轴承,C18-卡爪。C1-base, C2-upper hydraulic lift seat, C3-lower hydraulic lifter, C4-displacement meter moving device, C5-first base, C6-second base, C7-first channel, C8-first electrical Cylinder, C9-Second Channel, C10-Mounting Frame, C11-First Screw, C12-Third Motor, C13-Limiting Screw Sleeve, C14-Displacement Gauge, C15-Vertical Plate, C16-Cross Plate, C17- Threaded bearing, C18-jaw.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步详细的说明。The present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
实施例1:如图1~4所示,本实施例中,提供一种土木工程试验室试样生产测试装置,包括依次设置的物料清洗干燥装置、混凝土分料搅拌装置、搅拌机清洗装置、水泥泵送浇模装置、振捣覆膜装置、钢筋捆扎装置以及用以测试制作完成试件的测试设备。Embodiment 1: As shown in Figures 1 to 4, in this embodiment, a civil engineering laboratory sample production and testing device is provided, including a material cleaning and drying device, a concrete material distributing and stirring device, a mixer cleaning device, and a cementitious device. Pumping casting device, vibrating film device, steel bar bundling device and testing equipment for testing finished specimens.
上述的振捣覆膜装置包括振捣台A10,所述振捣台包括基座A101及固定于基座上方的振捣电机A110,所述振捣电机的输出轴固定有转盘A120,所述转盘上偏心与一支撑台A130连接,所述支撑台上用于放置模具A140。The above-mentioned vibrating film coating device includes a vibrating table A10, the vibrating table includes a base A101 and a vibrating motor A110 fixed on the top of the base, the output shaft of the vibrating motor is fixed with a turntable A120, and the turntable is The upper eccentric is connected to a support table A130 on which the mold A140 is placed.
在本实施例中,所述基座侧部设置有竖向支架A20,所述竖向支架的顶部铰接有能够摆动的的摆杆A210,所述摆杆上横向铰接有能滚动的压辊A220,所述竖向支架的后侧还固定有能夹持薄膜的夹具A230,所述竖向支架由支架驱动装置驱动横向移动。In this embodiment, a vertical support A20 is provided on the side of the base, a swingable swing rod A210 is hinged on the top of the vertical support, and a rollable pressure roller A220 is laterally hinged on the swing rod , the rear side of the vertical support is also fixed with a clamp A230 capable of clamping the film, and the vertical support is driven by the support driving device to move laterally.
本实施例中,竖向支架A20具有一对,两个竖向支架的摆杆之间通过连杆A211连接,所述压辊A220铰接连接于连杆A211上。In this embodiment, the vertical brackets A20 have a pair, the swing bars of the two vertical brackets are connected by a connecting rod A211, and the pressing roller A220 is hingedly connected to the connecting rod A211.
本实施例中,所述基座旁侧上固定有竖向设置的薄膜支架A30,所述薄膜支架A30上铰接有能转动的薄膜输送辊A310,所述薄膜输送辊上缠绕有薄膜,所述夹具A230包括一对通过螺栓固定连接的夹板A231,其中一个夹板固定于摆杆上,所述薄膜夹于两个夹板之间。In this embodiment, a vertically arranged film support A30 is fixed on the side of the base, and a rotatable film conveying roller A310 is hinged on the film support A30, and a film is wound on the film conveying roller. The clamp A230 includes a pair of clamping plates A231 fixedly connected by bolts, one of the clamping plates is fixed on the swing rod, and the film is sandwiched between the two clamping plates.
本实施例中,所述支架驱动装置为支架电缸A201,所述压辊长度与对应模具侧部边长相符,所述竖向支架底部固定有滑块A240,所述基座A101两侧固定有与滑块配合的导轨A150,所述导轨与滑块配合面呈工字型。In this embodiment, the bracket driving device is a bracket electric cylinder A201, the length of the pressing roller is consistent with the side length of the corresponding mold, the bottom of the vertical bracket is fixed with a slider A240, and the two sides of the base A101 are fixed There is a guide rail A150 matched with the slider, and the matching surface of the guide rail and the slider is I-shaped.
在本实施例中,所述水泥泵送浇模装置包括位于振捣台上方的浇注装置,所述浇注装置包括暂存罐A410,所述暂存罐与负压管A420连接,所述暂存罐的下方具有以供物料排出的下料管A430,所述负压管上具有负压泵A440,所述下料管A430处设置有控制下料启闭的电磁阀。In this embodiment, the cement pumping and casting device includes a pouring device located above the vibrating table, and the pouring device includes a temporary storage tank A410, the temporary storage tank is connected to the negative pressure pipe A420, and the temporary storage tank A420 Below the tank is a feeding pipe A430 for discharging materials, a negative pressure pump A440 is provided on the negative pressure pipe, and a solenoid valve for controlling the opening and closing of the feeding is provided at the feeding pipe A430.
本实施例中,所述暂存罐上固定有视觉照相机A450,通过在模具做出标记,能够在视觉照相机反馈出浇入的混凝土的高度,从而利用电池阀或负压泵A440进行输出混凝土量的控制;In this embodiment, a visual camera A450 is fixed on the temporary storage tank. By marking the mold, the visual camera can feed back the height of the poured concrete, so that the battery valve or the negative pressure pump A440 can be used to output the amount of concrete. control;
实际设计中,也可以采用激光测距传感器反馈出模具内混凝土的高度从而设定混凝土供给量。In the actual design, the laser ranging sensor can also be used to feed back the height of the concrete in the mold to set the concrete supply.
本实施例中,一般下料管A430设置在支撑台所放置模具的正上方,为了能够保证进入模具内的混凝土能够均匀充分地填充模具内腔,所述支撑台A130包括与转盘偏心铰接连接的下支撑台A131及与下支撑台上部经弹簧A133连接的上支撑台A132,利用弹簧能够在转盘转动的过程中带动支撑台A130绕转盘与振捣电机A110转轴轴心转动,并利用弹簧A133实现上下震动促进混凝土充分的进入模具的各个区域。In this embodiment, the feeding tube A430 is generally arranged just above the mold on which the support table is placed. In order to ensure that the concrete entering the mold can evenly and fully fill the mold cavity, the support table A130 includes a lower part that is eccentrically hingedly connected to the turntable. The supporting platform A131 and the upper supporting platform A132 connected with the upper part of the lower supporting platform through the spring A133 can be used to drive the supporting platform A130 to rotate around the axis of the rotary plate and the shaft of the vibrating motor A110 during the rotation of the turntable, and the spring A133 can be used to realize the up and down. Vibration promotes adequate penetration of concrete into all areas of the mold.
为了固定模具,所述上支撑台A132表面具有限位孔A134,所述限位孔上插入有用于限位模具的限位杆A135,上支撑台表面均匀布设有多个限位孔,从而能够对应不同大小结构的模具。In order to fix the mold, the upper support table A132 has a limit hole A134 on the surface, a limit rod A135 for limiting the mold is inserted into the limit hole, and a plurality of limit holes are evenly distributed on the surface of the upper support table, so that it can be Corresponding molds of different sizes and structures.
工作时,将搅拌后的混凝土导入模具中,在振捣电机A110的驱动下实现物料的均匀填充,之后支架电缸201驱动两个竖向支架同步移动,之后竖向支架在移动过程中,在初始状态下,压辊的下沿低于待抹平的混凝土表面,之后支架电缸A201驱动竖向支架A20移动,从而带动摆杆、压辊连同夹具一同移动,当压辊接触到模具后,模具本身固定在上支撑台A132上,之后受到模具的抵顶被动后向上摆动,之后绕过模具上沿,后在支架电缸的作用下继续横移,压辊受到重力作用压在模具内的混凝土表面滚压,形成平面。When working, the mixed concrete is introduced into the mold, and the material is filled evenly under the drive of the vibrating motor A110. Then the bracket electric cylinder 201 drives the two vertical brackets to move synchronously, and then the vertical bracket moves in the process. In the initial state, the lower edge of the pressure roller is lower than the concrete surface to be leveled, and then the bracket electric cylinder A201 drives the vertical bracket A20 to move, thereby driving the swing rod, the pressure roller and the clamp to move together. The mold itself is fixed on the upper support table A132, and then swings upwards after being pushed by the mold, then bypasses the upper edge of the mold, and then continues to move laterally under the action of the bracket electric cylinder, and the pressure roller is pressed in the mold by gravity. The concrete surface is rolled to form a flat surface.
位于基座两侧的竖向支架同步移动,支架电缸可以仅设置在一侧,通过导轨与滑块的配合保证移动过程中的稳定。The vertical brackets located on both sides of the base move synchronously, and the bracket electric cylinder can be set only on one side, and the stability during the movement is ensured by the cooperation of the guide rail and the slider.
工作前,夹具A230将薄膜输送辊A310夹持在两个夹板A231之间,之后通过螺栓锁紧两个夹板,由于夹具固定在摆杆位于压辊的后侧,在竖向支架的移动过程中,摆杆A210拖动夹具A230在压辊压过后拖动薄膜覆盖在模具内被辊压后的混凝土表面,之后剪断薄膜即可。Before working, the clamp A230 clamps the film conveying roller A310 between the two clamping plates A231, and then locks the two clamping plates with bolts. , the pendulum rod A210 drags the clamp A230 to drag the film to cover the rolled concrete surface in the mold after the roller is pressed, and then cut the film.
实施例2:所述暂存罐设置于一机械手A50上,所述机械手包括底座及底座上固定有输出轴为竖向的第一电机A510,所述第一电机的输出轴固定连接有输出轴为纵向的第二电机A520,所述第二电机的输出轴固定连接有第一摆臂A530,所述第一摆臂的上端固定有水平设置的水平横臂A540,水平横臂端部经轴承铰接连接于暂存罐,利用第一电机和第二电机能够调节暂存罐A410的位置,负压泵A440通过负压管将搅拌好的混凝土输入至暂存罐内,有暂存罐A410的下料管A430保持朝向下部设置,由电磁阀控制下料管A430启闭。Example 2: The temporary storage tank is set on a manipulator A50, the manipulator includes a base and a first motor A510 with a vertical output shaft fixed on the base, and the output shaft of the first motor is fixedly connected with an output shaft It is a longitudinal second motor A520, the output shaft of the second motor is fixedly connected with a first swing arm A530, the upper end of the first swing arm is fixed with a horizontal horizontal arm A540, and the end of the horizontal arm passes through a bearing. It is hingedly connected to the temporary storage tank, and the position of the temporary storage tank A410 can be adjusted by the first motor and the second motor. The negative pressure pump A440 inputs the mixed concrete into the temporary storage tank through the negative pressure pipe. The feeding pipe A430 is kept facing the lower part, and the opening and closing of the feeding pipe A430 is controlled by a solenoid valve.
实施例3:如图5~7所示,本实施例中,所述振捣台A10的旁侧设置有钢筋捆扎装置,包括中空的矩状框架A60,所述矩状框架的上表面均匀固定有钢筋固定座A70,所述钢筋固定座A70包括一对相向设置的拐状支座A710,所述拐状支座A710纵向部之间的间隙形成落入钢筋A100的间隙,所述矩状框架A60底部固定有底板A610,所述底板中心固定有用于驱动矩状框架转动框架电机A620。Embodiment 3: As shown in FIGS. 5 to 7 , in this embodiment, a reinforcing bar tying device is provided on the side of the vibrating table A10, including a hollow rectangular frame A60, and the upper surface of the rectangular frame is uniformly fixed. There is a steel bar fixing seat A70, the steel bar fixing seat A70 includes a pair of turning-shaped supports A710 arranged opposite to each other, the gap between the longitudinal parts of the turning-shaped supports A710 forms a gap falling into the steel bar A100, and the rectangular frame A bottom plate A610 is fixed at the bottom of the A60, and a motor A620 for driving the rectangular frame to rotate the frame is fixed in the center of the bottom plate.
本实施例中,所述拐状支座A710的纵向部高于两倍钢筋直径,所述拐状支座的横向部通过螺栓固定在矩状框架上表面,所述拐状支座的横向部具有以供螺栓穿过的螺栓孔,所述矩状框架上表面具有以供螺栓穿过的槽道或螺栓孔。In this embodiment, the longitudinal portion of the crooked support A710 is higher than twice the diameter of the steel bar, and the transverse portion of the crooked support is fixed on the upper surface of the rectangular frame by bolts. There are bolt holes for bolts to pass through, and the upper surface of the rectangular frame has grooves or bolt holes for bolts to pass through.
工作时,根据钢筋网成型的大小和钢筋间距在矩状框架A60上安装钢筋固定座A70,将钢筋沿纵向或横向将其放入对应两边的钢筋固定座A70内,钢筋落入拐状支座A710纵向部之间限位,当完成同一排的钢筋置入后,框架电机A620旋转90度,即可继续沿相同方向搭建垂直于之前置入的钢筋上方从而完成构成钢筋网的钢筋布局,之后将横向和纵向交错的钢筋交错处进行绑扎即可。When working, install the steel bar fixing seat A70 on the rectangular frame A60 according to the size of the steel mesh and the spacing between the steel bars, and put the steel bar into the steel bar fixing seat A70 on the corresponding two sides in the longitudinal or horizontal direction, and the steel bar falls into the turn-shaped support. A710 is limited between the longitudinal parts. When the steel bars in the same row are placed in the same row, the frame motor A620 rotates 90 degrees, and you can continue to build in the same direction perpendicular to the previously placed steel bars to complete the steel bar layout that constitutes the steel mesh. It is enough to bind the staggered steel bars horizontally and vertically.
本实施例中,为了能够方便地进行钢筋的下料,本实施例中,所述框架电机A620的下端固定于一滑座A630上,所述滑座由驱动装置驱动水平移动,所述框架的上部旁侧具有存放钢筋的钢筋下料斗80,所述钢筋下料斗的中部具有用于输出钢筋的钢筋输出辊A810,所述钢筋输出辊由电机驱动转动,所述钢筋输出辊的表面间隔设置有用于将钢筋输出的凹槽A820,钢筋下料斗两侧与钢筋输出辊表面贴近防止钢筋由侧部脱出,钢筋下料斗的底部具有下料口A830。In this embodiment, in order to facilitate the unloading of steel bars, in this embodiment, the lower end of the frame motor A620 is fixed on a sliding seat A630, and the sliding seat is driven by a driving device to move horizontally, and the frame motor A620 moves horizontally. The upper side is provided with a rebar hopper 80 for storing rebar, and the middle of the rebar hopper is provided with a rebar output roller A810 for outputting rebar. For the groove A820 for outputting the rebar, the two sides of the rebar hopper are close to the surface of the rebar output roller to prevent the rebar from coming out from the side, and the bottom of the rebar hopper has a feeding port A830.
本实施例中,驱动装置为滑座电缸A140,所述滑座下方具有滑轨A650,所述滑座A630与滑轨A650配合面为工字型。In this embodiment, the driving device is a slide electric cylinder A140, a slide rail A650 is provided under the slide base, and the mating surface of the slide base A630 and the slide rail A650 is I-shaped.
工作时,钢筋下料斗中沿钢筋输出辊A810轴向放置钢筋,随着钢筋输出辊的转动遇到钢筋输出辊的凹槽时,钢筋会落入凹槽内,而后由于钢筋输出辊的凹槽深度仅能落入一根钢筋,随着钢筋输出辊的转动当凹槽从钢筋下料斗A80下方的下料口A830露出时则直接下落至下方,此时随着滑座电缸A640的移动,利用矩状框架沿着平行于钢筋输出辊轴向的方向运动,逐个对应将从下料口A830下落的钢筋落入同排各个钢筋固定座A70内,在完成同一排钢筋落入后,框架电机A620旋转90度,即可继续沿相同方向搭建垂直于之前置入的钢筋上方从而完成构成钢筋网的钢筋布局,之后将横向和纵向交错的钢筋交错处进行绑扎即可完成钢筋网的制造,之后将完成的钢筋网通过机械装置置入待浇注的模具内,之后通过浇注装置进行浇注。When working, the steel bar is placed in the steel bar feeding hopper along the axis of the steel bar output roller A810. When the steel bar output roller encounters the groove of the steel bar output roller, the steel bar will fall into the groove, and then due to the groove of the steel bar output roller. The depth can only fall into one steel bar. With the rotation of the steel bar output roller, when the groove is exposed from the feeding port A830 below the steel bar feeding hopper A80, it will drop directly to the bottom. At this time, with the movement of the sliding block electric cylinder A640, The rectangular frame is used to move in the direction parallel to the axis of the rebar output roller, and the rebars falling from the feeding port A830 fall into each rebar fixing seat A70 in the same row one by one. After the same row of rebars is dropped, the frame motor Rotate A620 by 90 degrees, you can continue to build in the same direction perpendicular to the previously placed steel bars to complete the steel bar layout that constitutes the steel mesh, and then bind the horizontally and vertically staggered steel bars to complete the steel mesh manufacturing. The finished steel mesh is placed into the mold to be poured through a mechanical device, and then poured through a pouring device.
安装时所述的钢筋下料斗A80通过支撑体固定在地面上,钢筋输出辊通过固定在支撑体上的电机驱动转动,转动的速度和滑座电缸移动的速度配合从而满足钢筋输出辊将其凹槽内的钢筋逐个置入同排矩状框架的各个钢筋固定座A70内。During installation, the steel bar unloading hopper A80 is fixed on the ground through the support body, and the steel bar output roller is driven to rotate by the motor fixed on the support body. The reinforcing bars in the grooves are placed one by one into each reinforcing bar fixing seat A70 of the same row of rectangular frames.
实施例4:如图8~13所示,搅拌机清洗装置包括位于搅拌机侧部的直线导轨B27以及可沿直线导轨移动的导座B28,所述导座上方设有升降台B29,所述升降台上方设置有可旋转且喷头位于搅拌机上方开口处的高压水枪B30、水箱B35以及用以将水箱内的水输送至高压水枪内的水泵B36。Embodiment 4: As shown in Figures 8 to 13, the mixer cleaning device includes a linear guide rail B27 located on the side of the mixer and a guide base B28 that can move along the linear guide rail. A lift table B29 is provided above the guide base. A high-pressure water gun B30, a water tank B35, and a water pump B36 for transporting the water in the water tank to the high-pressure water gun are arranged above.
上述的导座下方设有与直线导轨相配合的导槽。A guide groove matched with the linear guide rail is arranged below the above-mentioned guide seat.
上述的高压水枪包括呈拐状或弯曲状的高压水管B31,所述高压水管上端设有位于搅拌机上方的高压喷头B32,所述高压喷头的周侧及底部均设有高压喷口B33。The above-mentioned high-pressure water gun includes a high-pressure water pipe B31 in the shape of a bend or a bend. The upper end of the high-pressure water pipe is provided with a high-pressure nozzle B32 located above the mixer, and a high-pressure nozzle B33 is provided on the peripheral side and the bottom of the high-pressure nozzle.
上述的高压水管底部设有支轴B34,为了加强高压水管转动的稳定性,所述升降平台内设有用以支轴穿设的轴承B37,所述升降平台内部设有用以驱动支轴转动的电机B38。The bottom of the above-mentioned high-pressure water pipe is provided with a support shaft B34. In order to strengthen the stability of the high-pressure water pipe rotation, the lifting platform is provided with a bearing B37 for the support shaft to pass through, and the lifting platform is provided with a motor for driving the support shaft to rotate. B38.
上述的高压水管与水泵之间采用软管B39连接,软管需要有一定长度,避免对高压水管的转动产生影响。The above-mentioned high-pressure water pipe and the water pump are connected by a hose B39, and the hose needs to have a certain length to avoid affecting the rotation of the high-pressure water pipe.
上述的导座内部设有用以驱动升降台上下移动的气缸B40,为了加强升降台升降的稳定性,所述升降台与导座之间还设有四个导向柱B41,四个导向柱可以分布在升降台的四角位置,导向柱下端与导座固定连接,导向柱上端贯穿升降台。The above-mentioned guide seat is provided with a cylinder B40 for driving the lifting platform to move up and down. In order to enhance the stability of the lifting platform, there are also four guide columns B41 between the lifting platform and the guide seat, and the four guide columns can be distributed. At the four corner positions of the lift table, the lower end of the guide column is fixedly connected with the guide base, and the upper end of the guide column penetrates the lift table.
上述的土木工程试验室搅拌机清洗装置工作时,导座沿直线导轨移动靠近搅拌机B17,电机转动带动高压水管转动一定角度,使高压水枪的高压喷口移动至搅拌机上开口位置,气缸带动升降台下降,使高压喷头由上至下移动搅拌机内部,水泵将水箱内的清洗液泵送至高压水管,经过高压喷头的多个喷口喷出,对搅拌机内部进行清洗,在清洗的过程中,气缸可以带动升降台上下一定范围内移动,可以使高压喷头对搅拌机内部进行更全面的清洁;此外,这里值得说明的是,在清洁过程中,搅拌机内部的搅拌轴也可以转动,有利于更好清洗,最后,清洗完成后,污水由搅拌机的出料口排出。When the above-mentioned civil engineering laboratory mixer cleaning device works, the guide base moves along the linear guide rail to approach the mixer B17, and the motor rotates to drive the high-pressure water pipe to rotate at a certain angle, so that the high-pressure nozzle of the high-pressure water gun moves to the opening position on the mixer, and the cylinder drives the lifting platform to descend, The high-pressure nozzle moves inside the mixer from top to bottom. The water pump pumps the cleaning liquid in the water tank to the high-pressure water pipe, and sprays out through the multiple nozzles of the high-pressure nozzle to clean the inside of the mixer. During the cleaning process, the cylinder can drive the lifting and lowering. Moving up and down the table within a certain range can make the high-pressure nozzle clean the inside of the mixer more comprehensively; in addition, it is worth mentioning here that during the cleaning process, the stirring shaft inside the mixer can also be rotated, which is conducive to better cleaning. Finally, After the cleaning is completed, the sewage is discharged from the discharge port of the mixer.
在本实施例中,所述高压水枪上方设置有混凝土分料搅拌装置,所述混凝土分料搅拌装置包括机架B20,所述机架的上部布设有多个的物料罐B15,物料罐B15中的物料除了石子、沙,还有水泥、添加剂等;每个物料罐的下方设有称量斗B16,所述称量斗B16的下方设有搅拌机B17,所述搅拌机B17的出料口下方设有位于出料轨道B19上的出料斗车B18,该物料罐B15用于盛装土木工程试验混凝土的各配料,物料罐B15形状为筒状体,其下部均具有控制阀门,在各控制阀门上均连接有导料通道B26,导料通道的下出口正对相应的称量斗B16的上开口,在控制阀门开启后,位于物料罐B15中的物料经过导料通道B26后进入称量斗B16,称量斗B16用于称重用,其为现有惯用的称重斗,在称量斗B16的下端具有控制阀以实现下料的启闭,搅拌机B17用于搅拌物料,出料斗车B18用于输送出料。In this embodiment, a concrete distributing and stirring device is arranged above the high-pressure water gun, and the concrete distributing and stirring device includes a frame B20, and a plurality of material tanks B15 are arranged on the upper part of the rack. In addition to stones and sand, there are also cement, additives, etc.; there is a weighing hopper B16 under each material tank, a mixer B17 is installed below the weighing hopper B16, and a mixer B17 is installed below the discharge port. There is a discharge hopper car B18 located on the discharge track B19. The material tank B15 is used to contain the ingredients of the civil engineering test concrete. The material tank B15 is in the shape of a cylindrical body, and the lower part has control valves. A material guide channel B26 is connected, and the lower outlet of the material guide channel is facing the upper opening of the corresponding weighing hopper B16. After the control valve is opened, the material in the material tank B15 passes through the material guide channel B26 and enters the weighing hopper B16. The weighing hopper B16 is used for weighing, which is an existing conventional weighing hopper. There is a control valve at the lower end of the weighing hopper B16 to realize the opening and closing of the material. The mixer B17 is used for mixing materials, and the discharge hopper truck B18 is used for Conveying and discharging.
进一步的,为了设计合理,上述机架B20包括多根竖立设置的立杆B21、设在立杆B21上第一平台B22和第二平台B23,机架B20可以由方钢管焊接而成,所述第二平台B23高于第一平台B22,所述物料罐B15设在第二平台B23的孔道内,所述第一平台B22上设有漏斗B24,所述称量斗B16固定在第一平台的框架B25上,称量斗B16的下出料口正对漏斗B24的上开口,在第一平台B22、第二平台B23与物料罐B15、称量斗B16之间均设有称重传感器,以实现称重,针对物料罐B15、称量斗B16的称重传感器可以分别是C3、C6等级。Further, for the sake of reasonable design, the above-mentioned frame B20 includes a plurality of vertical poles B21, a first platform B22 and a second platform B23 arranged on the vertical pole B21, and the frame B20 can be welded from square steel pipes. The second platform B23 is higher than the first platform B22, the material tank B15 is set in the channel of the second platform B23, the first platform B22 is provided with a funnel B24, and the weighing hopper B16 is fixed on the first platform On the frame B25, the lower discharge port of the weighing hopper B16 is facing the upper opening of the funnel B24, and there are load cells between the first platform B22, the second platform B23, the material tank B15, and the weighing hopper B16. To achieve weighing, the load cells for the material tank B15 and the weighing hopper B16 can be C3 and C6 grades respectively.
上述框架25为矩形体框架,其由四根竖立杆焊接在四根横杆连接的矩形框下方形成,各称量斗B16设在矩形框内,称量斗B16与矩形框之间即设有C6等级称重传感器,所述漏斗B24为锥形斗,锥形斗上开口直径大于多个称量斗B16的下方尺寸,以使称量斗B16中的物料均会落入漏斗B24中,锥形斗下开口正对着搅拌机B17的入料口。The above-mentioned frame 25 is a rectangular frame, which is formed by welding four vertical rods under the rectangular frame connected by the four horizontal rods, each weighing bucket B16 is arranged in the rectangular frame, and there is a C6 level load cell, the funnel B24 is a conical funnel, and the diameter of the opening on the conical funnel is larger than the lower size of the multiple weighing funnels B16, so that the materials in the weighing funnels B16 will all fall into the funnel B24, and the cone The lower opening of the hopper is facing the feeding port of the mixer B17.
在本实施例中,所述物料罐的前侧设有物料清洗干燥装置,所述物料清洗干燥装置包括第一振动网筛B1、设在第一振动网筛上方与下方第一侧部的上冲洗头B2和下冲洗头B3,上冲洗头和下冲洗头对着第一振动网筛,所述第一振动网筛上方的第二侧部设有热风喷头B4,热风喷头对着第一振动网筛,所述第一振动网筛B1的第一端B101较第二端高,第一振动网筛的第一端依次连接第一斜板和第一斜输送带,所述第一振动网筛的第二端B102依次连接第二斜板B7和第二斜输送带B8;该第一振动网筛1可以是金属网筛,其通过震动电机驱动震动筛除泥沙等,上冲洗头B2和下冲洗头B3即可以为花洒头,其在一定水压作用下具有冲刷石子、沙子上的泥土,该热风喷头B4即如电风吹,起到对石头、砂石上水份进行烘干,该热风喷头B4可以是一个或多个。In this embodiment, a material cleaning and drying device is provided on the front side of the material tank. The material cleaning and drying device includes a first vibrating mesh screen B1, which is arranged on the upper part of the first side part above and below the first vibrating mesh screen. The rinse head B2 and the lower rinse head B3, the upper rinse head and the lower rinse head face the first vibrating screen, the second side above the first vibrating screen is provided with a hot air nozzle B4, and the hot air nozzle faces the first vibrating screen. A mesh screen, the first end B101 of the first vibrating mesh screen B1 is higher than the second end, and the first end of the first vibrating mesh screen is connected to the first inclined plate and the first inclined conveyor belt in turn. The second end B102 of the screen is connected to the second inclined plate B7 and the second inclined conveyor belt B8 in turn; the first vibrating screen 1 can be a metal screen, which is driven by a vibrating motor to vibrate the screen to remove sediment, etc., and the upper flushing head B2 And the lower flushing head B3 can be a shower head, which can wash the soil on the stones and sand under the action of a certain water pressure. , the hot air shower head B4 can be one or more.
工作时,带处理的物料(如石子、沙子)输入至第一振动网筛的第一端,随着第一振动网筛的振动,从其第一端输送至第二端,在输送过程中由上冲洗头和下冲洗头对着第一振动网筛进行冲洗,从而对将第一振动网筛上的石子、沙子进行冲洗,使附在石子、沙子上的泥土得以清除,从而有利于确保后续试验的准确性;同时在石子或沙子输送至第一振动网筛的第二端时,由热风喷头对第一振动网筛上的石子或沙子进行热吹风,有利于使石子或沙子干燥,减少其中的水分含量,从而也有利于确保后续试验的准确性。When working, the materials to be processed (such as stones and sand) are input to the first end of the first vibrating screen, and are transported from the first end to the second end with the vibration of the first vibrating screen. The first vibrating screen is flushed by the upper flushing head and the lower flushing head, so as to flush the stones and sand on the first vibrating screen, so that the soil attached to the stones and sand can be removed, which is conducive to ensuring The accuracy of the subsequent test; at the same time, when the stones or sand are transported to the second end of the first vibrating screen, the hot air nozzle will blow the stones or sand on the first vibrating screen, which is conducive to drying the stones or sand, Reducing the moisture content in it is also beneficial to ensure the accuracy of subsequent experiments.
进一步的,上述上冲洗头B2和下冲洗头B3分别具有三个,三个上冲洗头B2相互平行且与水平面形成120度夹角,三个下冲洗头B3相互平行且与水平面形成-120度夹角,通过该设计,可以提高冲刷石子、沙子上的泥土的效果。Further, there are three upper flushing heads B2 and three lower flushing heads B3 respectively, the three upper flushing heads B2 are parallel to each other and form an included angle of 120 degrees with the horizontal plane, and the three lower flushing heads B3 are parallel to each other and form -120 degrees with the horizontal plane. The included angle, through this design, can improve the effect of scouring the soil on stones and sand.
上述的第一振动网筛的下方设有盛水槽,所述盛水槽依次连接输水管B10和输水泵B11,而后通过管路与上冲洗头和下冲洗头连通;上述盛水槽B9体内上部设有过滤网兜B13,该过滤网兜呈槽状,在其侧部设有弯钩B14挂置在盛水槽B9的侧壁开口上;从第一振动网筛1流下的泥水经过过滤网兜B13的过滤,使进入盛水槽B9的水较为干净,从而可以实现一定的水循环,当然上冲洗头B2和下冲洗头B3的供水也可以来自于自来水。The bottom of the above-mentioned first vibrating screen is provided with a water tank, and the water tank is connected to the water delivery pipe B10 and the water pump B11 successively, and then communicates with the upper flushing head and the lower flushing head through the pipeline; the upper part of the above-mentioned water holding tank B9 is provided with The filter net pocket B13 is in the shape of a groove, and is provided with a hook B14 on its side to hang on the side wall opening of the water tank B9; the muddy water flowing down from the first vibrating screen 1 is filtered by the The water entering the water holding tank B9 is relatively clean, so that a certain water circulation can be realized. Of course, the water supply of the upper flushing head B2 and the lower flushing head B3 can also come from tap water.
所述第一斜输送带的输出端高于第一振动网筛的第一端,同时第一斜板自第一斜输送带的输出端朝下并向第一振动网筛的第一端倾斜;上述第二斜输送带B8的输入端低于第一振动网筛B1的第二端B102,同时第二斜板B7自第一振动网筛B1的第二端B102朝下并向第二斜输送带B8的输入端B801倾斜;通过上述设计可以实现物料较好的传输。The output end of the first inclined conveyor belt is higher than the first end of the first vibrating screen, and the first inclined plate is inclined downward from the output end of the first inclined conveyor belt and inclined to the first end of the first vibrating screen. The input end of the above-mentioned second inclined conveyor belt B8 is lower than the second end B102 of the first vibrating screen B1, while the second inclined plate B7 faces downward from the second end B102 of the first vibrating screen B1 and is inclined to the second The input end B801 of the conveyor belt B8 is inclined; the above design can achieve better material transmission.
上述第二斜输送带B8的输出端B802通往土木工程试验室混凝土分料搅拌装置位于机架B20上的物料罐B15上,通过上述的土木工程试验室物料清洗干燥装置使物料得以清洁,以确保后续试验更为准确,在清洁后即通入土木工程试验室混凝土分料搅拌装置进行分料和搅拌。The output end B802 of the above-mentioned second inclined conveyor belt B8 leads to the concrete material distribution and mixing device of the civil engineering laboratory, which is located on the material tank B15 on the frame B20. To ensure that the subsequent test is more accurate, after cleaning, it is passed into the concrete distribution and mixing device of the civil engineering laboratory for material distribution and mixing.
实施例5:如图14~19所示,上述的测试设备包括机座C1、设在机座C1上的上部液压升降座C2和下部液压升降座C3,所述上部液压升降座C2和下部液压升降座C3均由液压缸或丝杆螺母滑块机构驱动升降,所述上部液压升降座C2和下部液压升降座C3的旁侧设有位移计移动装置C4,所述位移计移动装置C4包括第一底座C5和设在第一底座C5上滑移的第二底座C6,所述第一底座C5的两旁侧设有限位其移动的第一槽道C7,该第一底座C5由第一电缸C8驱动移动;所述第一底座C5上位于第二底座C6的两旁侧设有限位其移动的第二槽道C9,所述第二底座C6上设有安装架10和竖设在安装架C10上的第一螺杆C11,所述第一螺杆11由设在安装架C10上的第三电机C12驱动转动,所述第一螺杆C11的轴向上具有三段螺纹,分别是第一段螺纹L1、第二段螺纹L2和第三段螺纹L3,每段螺纹分别螺接有螺套13,在螺杆旁侧设有用于限位螺套C13的导向槽道,每个螺套C13上连接有水平设置的位移计C14,该位移计可以是电子式或机械式的,采用电子式的可以实时采集数据,在第三电机C12驱动第一螺杆转动时,其上的第一段螺纹L1、第二段螺纹L2和第三段螺纹L3即驱动其上的螺套升降,由于第一螺杆上自上而下三段螺纹的螺距比值为3:2:1,从而使第一螺杆转动一周的情况下,其上的螺套升降高度比值为3:2:1,从而可确保位移计C14测试的触点始终对着试件同一立面内总高度的四分之一、二分之一和四分之三位置,有利于提高测试的准确性,举例说明,试件原始总高度为100mm,三个位移计测试触点高度位置自下而上为25mm、50mm、75mm,开始后挤压成90mm,即上部液压升降座2下降10mm,三个自下而上位移计测试触点下降的高度值为10mm*0.25=2.5mm、10mm*0.50=5mm、10mm*0.75=0.75mm,最终,三个位移计测试触点高度位置自下而上为22.5mm、45mm、67.5mm,该三个位置值即为挤压后总高度90mm的四分之一、二分之一和四分之三位置,从而可确保位移计C14测试的触点始终对着试件同一立面内总高度的四分之一、二分之一和四分之三位置,有利于提高测试的准确性。Embodiment 5: As shown in Figures 14 to 19, the above-mentioned testing equipment includes a machine base C1, an upper hydraulic lifting seat C2 and a lower hydraulic lifting seat C3 arranged on the machine base C1, the upper hydraulic lifting seat C2 and the lower hydraulic lifting seat C3. The lifting seat C3 is driven up and down by a hydraulic cylinder or a screw nut slider mechanism. The upper hydraulic lifting seat C2 and the lower hydraulic lifting seat C3 are provided with a displacement meter moving device C4 on the side, and the displacement meter moving device C4 includes a first A base C5 and a second base C6 sliding on the first base C5, the first base C5 is provided with first grooves C7 on both sides of the first base C5 to limit its movement, the first base C5 is controlled by the first electric cylinder C8 drives to move; the first base C5 is provided with a second channel C9 on both sides of the second base C6 to limit its movement, and the second base C6 is provided with a mounting frame 10 and a vertical mounting frame C10 The first screw C11 on the mounting bracket C11 is driven to rotate by the third motor C12 provided on the mounting frame C10, and the first screw C11 has three threads in the axial direction, which are the first thread L1 , the second thread L2 and the third thread L3, each thread is screwed with a screw sleeve 13, and a guide channel for limiting the screw sleeve C13 is provided on the side of the screw, and each screw sleeve C13 is connected with a horizontal The set displacement meter C14 can be electronic or mechanical, and the electronic type can collect data in real time. When the third motor C12 drives the first screw to rotate, the first thread L1, the second screw The segment thread L2 and the third segment thread L3 drive the screw sleeve to rise and fall. Since the pitch ratio of the three segments of thread from top to bottom on the first screw is 3:2:1, so that the first screw rotates once. , the height ratio of the screw sleeve on it is 3:2:1, which can ensure that the contacts tested by the displacement meter C14 are always facing the quarter, half and quarter of the total height in the same elevation of the specimen The third position is conducive to improving the accuracy of the test. For example, the original total height of the test piece is 100mm, and the height positions of the three displacement gauge test contacts are 25mm, 50mm, and 75mm from bottom to top, and they are extruded to 90mm after the start. That is, the upper hydraulic lifting seat 2 is lowered by 10mm, and the height values of the three bottom-up displacement meter test contacts are 10mm*0.25=2.5mm, 10mm*0.50=5mm, 10mm*0.75=0.75mm, and finally, the three displacements The height positions of the test contacts are 22.5mm, 45mm, and 67.5mm from bottom to top, and the three position values are one-quarter, one-half and three-quarter positions of the total height of 90mm after extrusion, so It can ensure that the contact points tested by the displacement meter C14 are always facing the quarter, half and three quarters of the total height of the test piece in the same elevation, which is beneficial to improve the accuracy of the test.
具体的,上述第一底座C5为矩形状板体,所述第一槽道C7由截面呈“7”状的拐形条形成,在第一底座的两旁侧设有两个“7”状的拐形条,即实现限位第一底座的移动,第一底座的两侧即限位在两侧的槽道内滑动。Specifically, the first base C5 is a rectangular plate body, the first channel C7 is formed by a curved strip with a "7"-shaped cross-section, and two "7"-shaped The inflection bar can limit the movement of the first base, and the two sides of the first base are limited to slide in the grooves on both sides.
具体的,上述第二底座C6为矩形状板体,所述第二槽道C9由截面呈“7”状的拐形条形成,在第二底座的两旁侧设有两个“7”状的拐形条,即实现限位第二底座的移动,第二底座的两侧即限位在两侧的槽道内滑动。Specifically, the above-mentioned second base C6 is a rectangular plate body, the second channel C9 is formed by a curved strip with a "7"-shaped cross-section, and two "7"-shaped The inflection bar can limit the movement of the second base, and the two sides of the second base are limited to slide in the grooves on both sides.
具体的,上述安装架C10包括设在第二底座上的立板15和设在立板上部的横板16,所述横板C16和第二底座C6上安装有用于转动铰接第一螺杆11的螺纹轴承17,该螺纹轴承C17支撑在第一螺杆C11的下端和上部,该设计可以提供机构稳定性。Specifically, the above-mentioned mounting frame C10 includes a vertical plate 15 arranged on the second base and a horizontal plate 16 arranged on the upper part of the vertical plate. The threaded bearing 17, the threaded bearing C17 is supported on the lower end and the upper part of the first screw C11, this design can provide the stability of the mechanism.
为了提高试件的安放稳定性,上述下部液压升降座的表面上设有用于安装夹紧试件K的卡爪C18,所述卡爪C18可以由气缸或液压缸驱动夹紧。In order to improve the placement stability of the test piece, the surface of the lower hydraulic lifting seat is provided with a clamping claw C18 for mounting and clamping the test piece K, and the clamping claw C18 can be driven and clamped by an air cylinder or a hydraulic cylinder.
本发明土木工程试验室压力测试方法通过上部液压升降座持续下压的过程中,三组位移计的触头触点也随之降低,自下而上的三个触点下降值为上部液压升降座下降值的四分之一、二分之一和四分之三,同时确保三个触点与试件表面接触,从而可确保测试的触点始终对着试件同一立面内总高度的四分之一、二分之一和四分之三位置,有利于提高测试的准确性。In the process of continuously pressing down through the upper hydraulic lifting seat in the civil engineering laboratory pressure testing method of the present invention, the contact points of the three groups of displacement gauges are also lowered, and the drop value of the three contacts from bottom to top is the upper hydraulic lifting and lowering value. One-quarter, one-half, and three-quarters of the lowering value of the seat, while ensuring that the three contacts are in contact with the surface of the test piece, thus ensuring that the tested contacts are always facing the test piece in the same elevation of the total height. Quarter, one-half, and three-quarter positions, which help improve the accuracy of the test.
上述本发明所公开的任一技术方案除另有声明外,如果其公开了数值范围,那么公开的数值范围均为优选的数值范围,任何本领域的技术人员应该理解:优选的数值范围仅仅是诸多可实施的数值中技术效果比较明显或具有代表性的数值。由于数值较多,无法穷举,所以本发明才公开部分数值以举例说明本发明的技术方案,并且,上述列举的数值不应构成对本发明创造保护范围的限制。Unless otherwise stated in any of the technical solutions disclosed in the present invention, if it discloses a numerical range, then the disclosed numerical range is a preferred numerical range, and any person skilled in the art should understand that: the preferred numerical range is only Among the many implementable numerical values, the technical effect is relatively obvious or representative. Since the numerical values are too numerous to be exhaustive, only some numerical values are disclosed in the present invention to illustrate the technical solutions of the present invention, and the above-mentioned numerical values shall not constitute a limitation on the protection scope of the present invention.
同时,上述本发明如果公开或涉及了互相固定连接的零部件或结构件,那么,除另有声明外,固定连接可以理解为:能够拆卸地固定连接( 例如使用螺栓或螺钉连接),也可以理解为:不可拆卸的固定连接(例如铆接、焊接),当然,互相固定连接也可以为一体式结构( 例如使用铸造工艺一体成形制造出来) 所取代(明显无法采用一体成形工艺除外)。At the same time, if the above-mentioned invention discloses or involves parts or structural parts that are fixedly connected to each other, then, unless otherwise stated, fixed connection can be understood as: detachable fixed connection (for example, using bolts or screws), or It is understood as: non-removable fixed connections (such as riveting, welding), of course, the mutual fixed connections can also be replaced by a one-piece structure (for example, integrally formed using a casting process) (except that it is obviously impossible to use the one-piece forming process).
另外,上述本发明公开的任一技术方案中所应用的用于表示位置关系或形状的术语除另有声明外其含义包括与其近似、类似或接近的状态或形状。In addition, unless otherwise stated, the terms used in any of the technical solutions disclosed in the present disclosure used to represent positional relationships or shapes include states or shapes that are similar to, similar to, or close to.
本发明提供的任一部件既可以是由多个单独的组成部分组装而成,也可以为一体成形工艺制造出来的单独部件。Any component provided by the present invention may be assembled from a plurality of individual components, or may be a single component manufactured by an integral molding process.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制;尽管参照较佳实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本发明的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本发明技术方案的精神,其均应涵盖在本发明请求保护的技术方案范围当中。Finally it should be noted that: the above embodiment is only used to illustrate the technical scheme of the present invention and not to limit it; Although the present invention has been described in detail with reference to the preferred embodiment, those of ordinary skill in the art should understand: The specific embodiments of the invention are modified or some technical features are equivalently replaced; without departing from the spirit of the technical solutions of the present invention, all of them should be included in the scope of the technical solutions claimed in the present invention.
Claims (10)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110450284 | 2021-04-26 | ||
CN2021104502844 | 2021-04-26 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN115032040A true CN115032040A (en) | 2022-09-09 |
Family
ID=83119810
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210413856.6A Pending CN115032040A (en) | 2021-04-26 | 2022-04-20 | Civil engineering laboratory sample production testing device and method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN115032040A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118010482A (en) * | 2024-04-10 | 2024-05-10 | 四川铁锐信检测认证有限公司 | A concrete test block compression test equipment |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4545125A (en) * | 1983-12-27 | 1985-10-08 | Gerber Products Company | Equal spacing positioning apparatus |
KR200291236Y1 (en) * | 2002-07-09 | 2002-10-11 | 용석필 | A testing machine for compress performance |
KR20050008427A (en) * | 2003-07-10 | 2005-01-21 | 브이.오.에프. 휴마보 콘크리트 머시너리 앤드 몰드 | A mps system for automatically manufacturing concrete products and a filling machine used for it |
CN102539806A (en) * | 2012-02-16 | 2012-07-04 | 哈尔滨工业大学(威海) | Multi-channel liquid sampling equivalent distancing device |
CN105921446A (en) * | 2016-06-24 | 2016-09-07 | 无锡海升高压泵有限公司 | Multi-directional moving washing type high-pressure pump washing machine |
CN206216906U (en) * | 2016-11-22 | 2017-06-06 | 上海建工材料工程有限公司 | A kind of test block Simple processing device of laboratory |
CN106885734A (en) * | 2017-03-29 | 2017-06-23 | 长安大学 | A kind of concrete material Poisson's ratio determines device and assay method |
CN107584665A (en) * | 2017-09-29 | 2018-01-16 | 长安大学 | Cement mortar specimen mix, shaping and instrument clean integrated apparatus |
CN108693037A (en) * | 2018-06-22 | 2018-10-23 | 中水北方勘测设计研究有限责任公司 | Using draw ratio 1:The compression strength of 1 cylinder of concrete and elasticity modulus Combined Trials method |
CN208114885U (en) * | 2018-01-18 | 2018-11-20 | 佛山市艾米康医疗科技有限公司 | A kind of adjustable ultrasonic bubble detection device |
CN109335924A (en) * | 2018-11-06 | 2019-02-15 | 安阳工学院 | A height-adjustable electric elevator and its control method |
-
2022
- 2022-04-20 CN CN202210413856.6A patent/CN115032040A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4545125A (en) * | 1983-12-27 | 1985-10-08 | Gerber Products Company | Equal spacing positioning apparatus |
KR200291236Y1 (en) * | 2002-07-09 | 2002-10-11 | 용석필 | A testing machine for compress performance |
KR20050008427A (en) * | 2003-07-10 | 2005-01-21 | 브이.오.에프. 휴마보 콘크리트 머시너리 앤드 몰드 | A mps system for automatically manufacturing concrete products and a filling machine used for it |
CN102539806A (en) * | 2012-02-16 | 2012-07-04 | 哈尔滨工业大学(威海) | Multi-channel liquid sampling equivalent distancing device |
CN105921446A (en) * | 2016-06-24 | 2016-09-07 | 无锡海升高压泵有限公司 | Multi-directional moving washing type high-pressure pump washing machine |
CN206216906U (en) * | 2016-11-22 | 2017-06-06 | 上海建工材料工程有限公司 | A kind of test block Simple processing device of laboratory |
CN106885734A (en) * | 2017-03-29 | 2017-06-23 | 长安大学 | A kind of concrete material Poisson's ratio determines device and assay method |
CN107584665A (en) * | 2017-09-29 | 2018-01-16 | 长安大学 | Cement mortar specimen mix, shaping and instrument clean integrated apparatus |
CN208114885U (en) * | 2018-01-18 | 2018-11-20 | 佛山市艾米康医疗科技有限公司 | A kind of adjustable ultrasonic bubble detection device |
CN108693037A (en) * | 2018-06-22 | 2018-10-23 | 中水北方勘测设计研究有限责任公司 | Using draw ratio 1:The compression strength of 1 cylinder of concrete and elasticity modulus Combined Trials method |
CN109335924A (en) * | 2018-11-06 | 2019-02-15 | 安阳工学院 | A height-adjustable electric elevator and its control method |
Non-Patent Citations (2)
Title |
---|
XIANGEN WANG, 等: "Effect of water–cement ratio, aggregate type, and curing temperature on the fracture energy of concrete", CONSTRUCTION AND BUILDING MATERIALS, vol. 259, 23 June 2020 (2020-06-23), XP086263919, DOI: 10.1016/j.conbuildmat.2020.119646 * |
侯景鹏;史巍;袁勇;: "钢筋混凝土早龄期约束收缩试验研究", 硅酸盐通报, no. 01, 15 January 2016 (2016-01-15) * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN118010482A (en) * | 2024-04-10 | 2024-05-10 | 四川铁锐信检测认证有限公司 | A concrete test block compression test equipment |
CN118010482B (en) * | 2024-04-10 | 2024-06-04 | 四川铁锐信检测认证有限公司 | A concrete test block compression test equipment |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN114986706B (en) | Automatic sample manufacturing device and method for civil engineering laboratory | |
CN106738275A (en) | Foolproof concrete feeder equipment | |
CN109537430A (en) | Box beam concrete is poured with guiding device and box beam concrete casting method | |
CN107363980A (en) | A kind of concrete locking plate mechanized method for making and system | |
CN115032040A (en) | Civil engineering laboratory sample production testing device and method | |
CN209491971U (en) | A kind of uniform proportioner of concrete | |
CN114800845B (en) | Cement pumping and pouring mold device and method for civil engineering laboratory | |
CN110208171B (en) | Tunnel sprayed concrete crystallization simulation test device and method in soft water erosion environment | |
CN105235061A (en) | Production system and process method for preparing aerated bricks through waste slurry | |
CN217670152U (en) | A filling mechanism for pipe piles | |
CN210828359U (en) | Concrete pouring equipment for construction equipment | |
CN211302715U (en) | Building cementitious material agitating unit | |
CN102248574B (en) | Manufacture method of concrete balance weight for contact net and concrete balance weight | |
CN210025665U (en) | Manufacturing device of concrete test piece | |
CN209408864U (en) | A kind of aerated blocks casting device | |
CN108532562B (en) | Manufacturing method of concrete self-dumping gate for automatically dumping flood discharge gate | |
CN209832169U (en) | A kind of construction engineering cement sand material mixing device | |
CN207140082U (en) | A kind of concrete mixer | |
CN218260044U (en) | Concrete chute transfer platform capable of being turned over and easy to manufacture | |
CN220686775U (en) | A concrete pouring device | |
CN221774878U (en) | A cement production metering device | |
CN221892226U (en) | Precast concrete member production line | |
CN219596408U (en) | Cantilever type stirring device | |
CN222406509U (en) | Construction engineering concrete compounding discharge mechanism device | |
CN217703917U (en) | A pouring device for steam pressurized concrete blocks |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |