CN221089428U - Forming and pouring device for fused zirconia corundum bricks - Google Patents
Forming and pouring device for fused zirconia corundum bricks Download PDFInfo
- Publication number
- CN221089428U CN221089428U CN202322531728.4U CN202322531728U CN221089428U CN 221089428 U CN221089428 U CN 221089428U CN 202322531728 U CN202322531728 U CN 202322531728U CN 221089428 U CN221089428 U CN 221089428U
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- box
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- pouring device
- pouring
- box body
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- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 229910052593 corundum Inorganic materials 0.000 title claims abstract description 34
- 239000010431 corundum Substances 0.000 title claims abstract description 34
- 239000011449 brick Substances 0.000 title claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 238000001816 cooling Methods 0.000 claims abstract description 25
- 238000005266 casting Methods 0.000 claims abstract description 7
- 238000000465 moulding Methods 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 6
- 238000003723 Smelting Methods 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 6
- 239000000498 cooling water Substances 0.000 abstract description 5
- 238000002844 melting Methods 0.000 description 9
- 230000008018 melting Effects 0.000 description 9
- 238000009833 condensation Methods 0.000 description 8
- 230000005494 condensation Effects 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229910052845 zircon Inorganic materials 0.000 description 2
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Abstract
The utility model discloses a forming and pouring device for an electro-fused zirconia-corundum brick, which relates to the technical field of casting of zirconia-corundum electro-fused bricks and comprises a supporting device, wherein electro-fused equipment is arranged in the supporting device, one side of the supporting device is provided with a forming structure, the forming structure comprises a box body, the outer side of the box body is provided with a moving structure, the moving structure is provided with a fixing structure, the fixing structure is provided with a pouring structure, the outer part of the box body is provided with a cooling device, the cooling device comprises a condensing box, one side of the condensing box is provided with a water pump, the water pump is respectively communicated with the box body and the condensing box through a first water pipe, one side of the condensing box, which is far away from the water pump, is provided with a booster pump, the booster pump is respectively communicated with the box body and the condensing box through a second water pipe, the top of the condensing box is provided with a heat conducting plate, and the top of the heat conducting plate is provided with a radiating fin. According to the utility model, the cooling device is used for continuously cooling water in the box body, and the cooling speed of the zirconia corundum material can be increased through continuous cooling and cooling, so that the forming period is shortened.
Description
Technical Field
The utility model relates to the technical field of fused zirconia-corundum brick casting, in particular to a fused zirconia-corundum brick molding and casting device.
Background
The fused zirconia corundum brick is a white solid formed by melting pure alumina powder and zircon sand containing 65% of zirconia and 34% of silica in an electric melting furnace, injecting the melted zircon sand into a mold, and cooling the fused zirconia corundum brick.
In the prior art, the fused zirconia-corundum brick is cooled by water, however, the water is changed into hot water after being cooled for many times, but the water is not cooled, the zirconia-corundum brick is required to be cooled in a specific temperature range in the forming process, the product quality is possibly reduced due to the fact that the temperature of the fused zirconia-corundum brick is too high or too low, if the water is not cooled, the temperature of the fused zirconia-corundum brick is possibly gradually increased, stable temperature control cannot be maintained, the forming process is out of control, and if the fused zirconia-corundum brick is not continuously cooled, more time is required to reach the expected material state and hardening degree, so that the production period is prolonged.
Disclosure of utility model
The utility model aims to provide an electric smelting zirconia corundum brick molding and pouring device, which aims to solve the problems that in the background technology, zirconia corundum brick molding needs to be carried out in a specific temperature range, the quality of products is possibly reduced due to excessively high or excessively low temperature, if water is not cooled, the temperature of the water is possibly gradually increased, stable temperature control cannot be kept, the controllability is lost in the molding process, and if the cooling is not continuously carried out, more time is needed to reach the expected material state and hardening degree, so that the production period is prolonged.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
The utility model provides an electric smelting zirconia corundum brick shaping pouring device, includes strutting arrangement, install electric smelting equipment in the strutting arrangement, one side of strutting arrangement is provided with shaping structure, shaping structure includes the box, the box outside sets up moving structure, moving structure includes thread bush and sliding sleeve, moving structure is last to set up fixed knot and construct, fixed knot constructs including the mounting bracket, fixed knot constructs and sets up pouring structure, the box outside sets up cooling device, cooling device includes the condensing box, condensing box one side sets up the water pump, the water pump communicates with box and condensing box each other through first water pipe respectively, one side that the water pump was kept away from to the condensing box sets up the booster pump, the booster pump communicates with box and condensing box each other through the second water pipe respectively, the heat-conducting plate is installed at the top of condensing box, the fin is installed at the top of heat-conducting plate.
As a further scheme of the utility model: the supporting device comprises a chassis, a supporting rod and a fixing ring, wherein the supporting rod is fixedly arranged at the top of the chassis, and the fixing ring is fixedly arranged at the top of the supporting rod.
As still further aspects of the utility model: the forming structure comprises a box body, a die and an electric telescopic rod, wherein the box body is arranged on one side of a chassis, the electric telescopic rod is fixedly arranged on the bottom wall of the inside of the box body, and the bottom of the die is fixedly connected with the telescopic rod of the electric telescopic rod.
As still further aspects of the utility model: the movable structure comprises a screw rod and a slide rod, the screw rod is rotatably arranged on the outer side of the box body, the slide rod is fixedly arranged on one side, far away from the screw rod, of the outer side of the box body, the screw rod is connected with a threaded sleeve in a threaded manner, a sliding sleeve is arranged on the slide rod in a sliding manner, and a driving device is arranged on one side of the movable structure.
As still further aspects of the utility model: the driving device comprises a motor, a main gear is arranged on a motor shaft of the motor, a slave gear is fixedly arranged at one end of the screw rod, and the slave gear is meshed with the main gear.
As still further aspects of the utility model: the fixed knot constructs including horizontal pole and montant, montant fixed mounting is at thread bush and sliding sleeve top respectively, horizontal pole fixed mounting is at the montant top, the mounting bracket is installed in the horizontal pole bottom.
As still further aspects of the utility model: the pouring structure comprises an output pipe, a liquid separation pipe and a pouring device, wherein the output pipe is communicated with the bottom of the electric melting equipment, the pouring device is arranged in the mounting frame, and the pouring device and the output pipe are mutually communicated through the liquid separation pipe.
Compared with the prior art, the utility model has the following beneficial effects:
According to the utility model, the cooling device is used for continuously cooling water in the box body, the cooling speed of the zirconia-corundum material can be increased through continuous cooling and cooling, the forming period is shortened, the production efficiency can be increased, the production capacity is improved, and the forming quality of the zirconia-corundum material is affected by temperature. Proper cooling and cooling can slow down the crystallization speed of the material, improve the crystallization quality, reduce the defects and bubbles and other problems, thereby improving the product quality of the zirconia-corundum brick.
Drawings
Fig. 1 is a schematic perspective view of the present utility model.
Fig. 2 is a schematic diagram of a molding structure of the present utility model.
Fig. 3 is a schematic diagram of a mold structure according to the present utility model.
Fig. 4 is an enlarged schematic view of the structure of fig. 2 a.
Reference numerals annotate: 1. a support device; 11. a chassis; 12. a support rod; 13. a fixing ring; 2. an electrofusion device; 3. pouring a structure; 31. an output pipe; 32. a liquid separating pipe; 33. a casting device; 4. a fixed structure; 41. a cross bar; 42. a mounting frame; 43. a vertical rod; 5. a driving device; 51. a motor; 52. a main gear; 53. a slave gear; 6. a moving structure; 61. a screw rod; 62. a thread sleeve; 63. a sliding sleeve; 64. a slide bar; 7. a cooling device; 71. a condensing box; 72. a water pump; 73. a first water pipe; 74. a booster pump; 75. a second water pipe; 76. a heat conductive plate; 77. a heat sink; 8. forming a structure; 81. a case; 82. a mold; 83. an electric telescopic rod.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
Examples
Referring to fig. 1 to 3, in an embodiment of the present utility model, an apparatus for molding and casting zirconia corundum bricks includes a supporting device 1, the supporting device 1 includes a chassis 11, a supporting rod 12 and a fixing ring 13, the supporting rod 12 is fixedly installed at the top of the chassis 11, the fixing ring 13 is fixedly installed at the top of the supporting rod 12, an electric melting device 2 is installed in the fixing ring 13, zirconia corundum bricks are poured into the electric melting device 2 and can be melted at high temperature, a molding structure 8 is provided at one side of the supporting device 1, the molding structure 8 includes a box 81, a mold 82 and an electric telescopic rod 83, the box 81 is installed at one side of the chassis 11, the electric telescopic rod 83 is fixedly installed on the bottom wall inside the box 81, the bottom of the mold 82 is fixedly connected with the telescopic rod of the electric telescopic rod 83, and the electric telescopic rod 83 is started, and the mold 82 can be lifted by extending the telescopic rod of the electric telescopic rod 83.
Referring to fig. 1 and 2, a moving structure 6 is disposed on the outer side of a box 81, the moving structure 6 includes a screw rod 61 and a slide rod 64, the screw rod 61 is rotatably mounted on the outer side of the box 81, the slide rod 64 is fixedly mounted on one side of the box 81 far away from the screw rod 61, a threaded sleeve 62 is screwed on the screw rod 61, a slide sleeve 63 is slidably disposed on the slide rod 64, a driving device 5 is disposed on one side of the moving structure 6, the driving device 5 includes a motor 51, a motor shaft of the motor 51 is provided with a main gear 52, a driven gear 53 is fixedly mounted on one end of the screw rod 61, the driven gear 53 is meshed with the main gear 52, a fixed structure 4 is disposed on the moving structure 6, the fixed structure 4 includes a cross rod 41, a mounting frame 42 and a vertical rod 43, the vertical rod 43 is fixedly mounted on top of the threaded sleeve 62 and the slide sleeve 63, the cross rod 41 is fixedly mounted on the top of the vertical rod 43, the mounting frame 42 is mounted on the bottom of the cross rod 41, the motor 51 is started, the main gear 52 is driven to rotate by a motor shaft of the motor 51, the driven gear 53 is driven to rotate by the driven gear 53, the driven screw rod 61 is driven by the driven gear 53, and the driven by the driven gear 53, the driven by the rotation of the driven gear 4, and the driven structure is driven by the rotation of the driven gear shaft of the driven gear.
Referring to fig. 1 and 2, a pouring structure 3 is arranged on a fixing structure 4, the pouring structure 3 comprises an output pipe 31, a liquid separating pipe 32 and a pouring device 33, the output pipe 31 is communicated with the bottom of an electric melting device 2, the pouring device 33 is arranged in a mounting frame 42, the pouring device 33 and the output pipe 31 are mutually communicated through the liquid separating pipe 32, when fused zirconia corundum in the electric melting device 2 enters the pouring device 33 through the output pipe 31 and the liquid separating pipe 32, the pouring device 33 is poured in a die 82, a motor 51 is started to drive a screw rod 61 to rotate, a threaded sleeve 62 on the screw rod 61 drives the fixing structure 4 to move, and the fixing structure 4 is moved to drive the pouring device 33 to move so as to facilitate pouring.
Referring to fig. 2 and 4, the cooling device 7 is disposed outside the box 81, the cooling device 7 includes a condensation box 71, a water pump 72 is disposed on one side of the condensation box 71, the water pump 72 is respectively communicated with the box 81 and the condensation box 71 through a first water pipe 73, a booster pump 74 is disposed on one side of the condensation box 71 far away from the water pump 72, the booster pump 74 is respectively communicated with the box 81 and the condensation box 71 through a second water pipe 75, a heat conducting plate 76 is mounted on the top of the condensation box 71, and a heat radiating fin 77 is mounted on the top of the heat conducting plate 76. After the casting of the mold 82 is completed, the electric telescopic rod 83 is started, the mold 82 is driven to enter the inside of the mold 81 by the telescopic rod of the electric telescopic rod 83 to descend, the mold 82 can be cooled by the cooling water, when the temperature of the water in the mold 81 is too high, the water pump 72 is started, the water is pumped into the condensing tank 71 by the water pump 72, the heat of the hot water in the condensing tank 71 is conducted by the heat conducting plate 76, the heat conducted by the heat conducting plate 76 is radiated by the heat radiating plate 77, the cooling water is cooled, and the cooled water returns to the mold 81 again by the booster pump 74, so that the cooling can be continuously carried out.
Working principle: starting an electric telescopic rod 83, lifting a die 82 through the extension of the telescopic rod of the electric telescopic rod 83, when fused zirconia corundum in the electric melting equipment 2 enters the pouring device 33 through the output pipe 31 and the liquid distribution pipe 32, pouring the fused zirconia corundum in the die 82 through the pouring device 33, starting a motor 51, driving a main gear 52 to rotate through a motor shaft of the motor 51, driving the main gear 52 to rotate with a slave gear 53 because of the meshing relationship of the main gear 52 and the slave gear 53, driving a screw rod 61 to rotate through the rotation of the slave gear 53, controlling a threaded sleeve 62 to move on the screw rod 61 through the rotation of the screw rod 61, driving a fixed structure 4 to move through the movement of the fixed structure 4, conveniently pouring the fused zirconia corundum in the electric melting equipment 2, starting the electric telescopic rod 83, driving the die 82 to enter the box 81 through the descending of the telescopic rod of the electric telescopic rod 83, cooling the die 82 through cooling water, driving a water pump 72 when the temperature of the box 81 is too high, pumping the water into a condensation box 71 through the water pump 72, driving the slave gear 53 through the water pump 76, driving the heat in the condensation box 71 through the heat conducting plate 76, driving the heat conducting plate 77 through the heat conducting plate to conduct heat dissipation through the heat conducting plate 77, and cooling the heat conducting plate 76. The cooled water returns to the tank 81 again by the booster pump 74, and cooling can be continued.
The above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting.
Claims (7)
1. The utility model provides an electric smelting zirconia corundum brick shaping pouring device, includes strutting arrangement (1), install electric smelting equipment (2) in strutting arrangement (1), one side of strutting arrangement (1) is provided with shaping structure (8), shaping structure (8) are including box (81), box (81) outside sets up moving structure (6), moving structure (6) include screw sleeve (62) and sliding sleeve (63), set up fixed knot structure (4) on moving structure (6), fixed knot structure (4) include mounting bracket (42), set up pouring structure (3) on fixed knot structure (4), a serial communication port, box (81) outside sets up cooling device (7), cooling device (7) are including condensing box (71), condensing box (71) one side sets up water pump (72), water pump (72) are kept away from one side of water pump (72) and are set up (74) through first water pipe (73) respectively with box (81) and condensing box (71) intercommunication, condensing box (71) are kept away from one side of water pump (72), condensing box (74) are through second water pipe (75) and condensing box (71) intercommunication each other, top (71), a heat sink (77) is mounted on top of the heat conducting plate (76).
2. The fused zirconia corundum brick molding and pouring device according to claim 1, wherein the supporting device (1) comprises a chassis (11), a supporting rod (12) and a fixing ring (13), the supporting rod (12) is fixedly installed at the top of the chassis (11), and the fixing ring (13) is fixedly installed at the top of the supporting rod (12).
3. The fused zirconia corundum brick molding and pouring device according to claim 1, wherein the molding structure (8) comprises a box body (81), a mold (82) and an electric telescopic rod (83), wherein the box body (81) is arranged on one side of the chassis (11), the electric telescopic rod (83) is fixedly arranged on the bottom wall inside the box body (81), and the bottom of the mold (82) is fixedly connected with the telescopic rod of the electric telescopic rod (83).
4. The fused zirconia corundum brick molding and pouring device according to claim 1, wherein the moving structure (6) comprises a screw rod (61) and a sliding rod (64), the screw rod (61) is rotatably installed on the outer side of a box body (81), the sliding rod (64) is fixedly installed on one side, far away from the screw rod (61), of the outer side of the box body (81), the screw rod (61) is connected with a threaded sleeve (62) in a threaded manner, the sliding rod (64) is provided with a sliding sleeve (63) in a sliding manner, and a driving device (5) is arranged on one side of the moving structure (6).
5. The fused zirconia corundum brick molding and casting device according to claim 4, wherein the driving device (5) comprises a motor (51), a main gear (52) is mounted on a motor shaft of the motor (51), a slave gear (53) is fixedly mounted at one end of the screw rod (61), and the slave gear (53) is meshed with the main gear (52).
6. The fused zirconia corundum brick molding and pouring device according to claim 1, wherein the fixing structure (4) comprises a cross rod (41) and a vertical rod (43), the vertical rod (43) is fixedly installed at the tops of a threaded sleeve (62) and a sliding sleeve (63) respectively, the cross rod (41) is fixedly installed at the top of the vertical rod (43), and the installation frame (42) is installed at the bottom of the cross rod (41).
7. The fused zirconia corundum brick molding and pouring device according to claim 1, wherein the pouring structure (3) comprises an output pipe (31), a liquid distribution pipe (32) and a pouring device (33), the output pipe (31) is communicated with the bottom of the fused zirconia corundum brick molding and pouring device (2), the pouring device (33) is arranged in a mounting frame (42), and the pouring device (33) and the output pipe (31) are communicated with each other through the liquid distribution pipe (32).
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221089428U true CN221089428U (en) | 2024-06-07 |
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| Date | Code | Title | Description |
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| GR01 | Patent grant |