CN221040809U

CN221040809U - Inductor production equipment

Info

Publication number: CN221040809U
Application number: CN202323087898.4U
Authority: CN
Inventors: 臧燕; 詹贵平; 胡黎明
Original assignee: Jiangxi Weichuang Electronics Co ltd
Current assignee: Jiangxi Weichuang Electronics Co ltd
Priority date: 2023-11-15
Filing date: 2023-11-15
Publication date: 2024-05-28
Anticipated expiration: 2033-11-15

Abstract

The utility model discloses an inductor production device which comprises a fixed base, an upper cover body and a lower cover body, wherein a U-shaped frame is fixedly welded on the top surface of the fixed base, mounting sliding grooves are symmetrically formed in the inner side of the U-shaped frame, a bidirectional threaded lead screw is arranged in the mounting sliding grooves on one side, the top end of the bidirectional threaded lead screw is connected with the output end of a servo motor, guide sliding rods are arranged in the mounting sliding grooves on the other side, mounting sliding blocks are symmetrically welded on the side walls of the two sides of the upper cover body and the lower cover body, a lead screw sleeve is fixedly arranged in the mounting sliding blocks on one side, a bidirectional threaded lead screw is sleeved in an internal thread of the lead screw sleeve, a guide sliding sleeve is fixedly arranged in the mounting sliding blocks on the other side, and a guide sliding rod is sleeved in the guide sliding sleeve. The beneficial effects are that: the utility model can utilize the upper cover body and the lower cover body to fully prevent the spark and the dense smoke from scattering outwards in the welding process, has higher use safety, can filter and remove the smoke dust particles in the dense smoke, reduces the maintenance frequency of the dense smoke dust particles and prolongs the service life of equipment.

Description

Inductor production equipment

Technical Field

The utility model relates to the technical field of inductor production, in particular to an inductor production device.

Background

An inductor is a component capable of converting electric energy into magnetic energy and storing the magnetic energy, the inductor is similar to a transformer in structure, but only has one winding, the inductor has a certain inductance, and only blocks current change, if the inductor is in a state of no current passing, the inductor tries to block the current from flowing through the inductor when the circuit is on, and if the inductor is in a state of current passing, the inductor tries to keep the current unchanged when the circuit is off, and the inductor is also called a choke, a reactor and a dynamic reactor.

The prior art discloses bulletin numbers: CN209969905U is a patch inductor production device, comprising: the welding machine comprises a base, wherein a U-shaped plate is welded on the base, a sliding groove is formed in one side of the U-shaped plate, a sliding block is arranged in the sliding groove in a sliding manner, a working table plate is welded on the sliding block, a through hole is formed in the U-shaped plate, a connecting rod is welded on the working table plate, a telescopic cylinder is welded in the base, a winding mechanism is arranged above the working table plate, a fixing rod is welded on the working table plate, a fixing block is welded on the fixing rod, a fixing hoop is welded on the fixing block, a first placing plate is welded on the U-shaped plate, an electric welding machine is placed above the first placing plate, a welding machine head is connected with the electric welding machine through an electric wire, a fixing cover is welded on the U-shaped plate, an exhaust fan is arranged in the fixing cover, an exhaust fan is connected with a filter, the exhaust pipe penetrates through the fixing cover, and a second placing plate is welded on the U-shaped plate.

Said utility model can utilize U-shaped plate to shield spark produced when partial welding, and can prevent the spark from being mixed and fleed to ignite inflammable material, but one side of U-shaped plate is equipped with large through hole, and the spark produced when partial welding can still be splashed out by means of through hole to produce fire disaster, so that when it is used, said utility model still has a certain safety hidden trouble, and in addition, said utility model can purify toxic harmful dense smoke produced when welding by means of fixing cover, exhaust fan, exhaust pipe and filter, but said utility model also can prevent the dust particles from entering into the interior of exhaust fan and filter to produce blockage.

Disclosure of utility model

(One) solving the technical problems

Aiming at the defects of the prior art, the utility model provides the production equipment of the inductor, which has the advantages that the upper cover body and the lower cover body which can be utilized to be arranged can fully prevent spark and dense smoke from being scattered outwards in the welding process, the use safety is higher, dust particles in the dense smoke can be filtered and removed, the maintenance frequency of the dust particles is reduced, the service life of the equipment is prolonged, and the problems in the background art are further solved.

(II) technical scheme

In order to realize the advantages that the upper cover body and the lower cover body which can be arranged in a utilizing way fully prevent spark and dense smoke from scattering outside in the welding process, the use safety is higher, smoke dust particles in the dense smoke can be filtered and removed, the maintenance frequency of the smoke dust particles is reduced, and the service life of equipment is prolonged, the utility model adopts the following specific technical scheme: the utility model provides an inductor production facility, includes unable adjustment base, goes up the cover body and covers the body down, unable adjustment base top surface fixed welding has U type frame, and U type frame inboard symmetry has seted up the installation spout, one side install two-way screw in the installation spout, and two-way screw top is connected with servo motor output, the opposite side fixed mounting has the direction slide bar in the installation spout, go up the cover body and cover body both sides lateral wall equal symmetry welding down has the installation slider, one side fixed mounting has the lead screw cover in the installation slider, and lead screw cover internal thread has cup jointed two-way screw, the opposite side fixed mounting has the direction sliding sleeve in the installation slider, and cup jointed the direction slide bar in the direction sliding sleeve, the gas vent has been seted up to U type frame one side lateral wall, and gas vent one side intercommunication is installed the gas-collecting cover to gas-collecting cover inner chamber intercommunication is connected with blast pipe one end, fixed mounting has air exhauster and filter on the blast pipe, fixed mounting has the dust filter in the gas vent, go up cover inner chamber top surface one side symmetry welding has the connecting rod, and connecting rod bottom fixed mounting has the ash removal brush to ash removal brush one side fixed mounting has, ash removal brush and ash removal brush one side of ash removal brush and dust filter.

Further, upper cover body inner chamber top surface fixed mounting has the even workbin, and even workbin bottom surface evenly installs a plurality of shower nozzle of putting out a fire, upper cover body top surface four corners evenly fixed mounting has the fire extinguisher, and fire extinguisher output intercommunication is connected with communicating pipe one end to communicating pipe other end intercommunication is connected with even workbin inner chamber, install the solenoid valve on the communicating pipe, upper cover body one side inside fixed mounting has the fire detector.

Further, the workbench is fixedly arranged at the center of the bottom surface of the inner cavity of the lower cover body, the winding mechanism is arranged on the workbench, the electric welding machine is arranged on one side of the fixed base, the electric welding machine is electrically connected with the welding machine head, the placing frame is fixedly welded on the inner side wall of the U-shaped frame, and the welding machine head is placed on the placing frame.

Further, an ash collecting box positioned under the dust filtering net and the ash cleaning brush is fixedly welded on the inner wall of the U-shaped frame.

Further, operation holes are symmetrically formed in one sides of the upper cover body and the lower cover body, and an observation window is arranged on the side wall of one side of the upper cover body.

Further, a control panel is fixedly arranged on the side wall of the U-shaped frame and is electrically connected with the servo motor, the electric welding machine, the exhaust fan, the winding mechanism, the fire detector and the electromagnetic valve.

Further, the cross sections of the upper cover body and the lower cover body are concave shapes.

(III) beneficial effects

Compared with the prior art, the utility model provides the inductor production equipment, which has the following beneficial effects:

(1) Before use, a worker can start a servo motor to drive a bidirectional threaded lead screw arranged in an installation chute through a control panel to rotate, the installation slide blocks are symmetrically welded on the side walls of the two sides of the upper cover body and the lower cover body, the installation slide blocks are embedded in the installation chute, a bidirectional threaded lead screw is fixedly arranged in the lead screw sleeve arranged in the installation slide block on one side, a guide slide rod is sleeved in a guide slide sleeve fixedly arranged in the installation slide block on the other side, the upper cover body and the lower cover body can be driven to move relatively along the direction of the guide slide rod along with the rotation of the bidirectional threaded lead screw until the top ends of the upper cover body and the lower cover body are abutted, then the worker can stretch in hands from operation holes formed in one side of the upper cover body and the lower cover body, the welding machine is started again, the inductor work to be processed can be effectively prevented from splashing through an observation window, dust and dust can be removed from an exhaust pipe through an exhaust pipe, a filter is arranged on one side of the exhaust pipe, and a filter is arranged on one side of the exhaust pipe, the filter is connected with an exhaust pipe, dust filter is cleaned, and the filter is arranged on one side of the exhaust pipe, and the filter is connected with the filter after the filter is arranged, therefore, the inductor production equipment is more environment-friendly in use, the health of workers is protected, in addition, one side of the upper cover body is symmetrically welded with a connecting rod, the bottom end of the connecting rod is fixedly provided with a dust removing plate, and a dust removing brush fixed on one side of the dust removing plate is abutted against a dust filtering net, so that after the inductor is machined, when the upper cover body is separated from the lower cover body, the connecting rod, the dust removing plate and the dust removing brush can be driven to move, so that dust attached to the dust filtering net can be automatically cleaned, cleaned dust falls into a dust collecting box, the dust can be conveniently cleaned later, sparks and dense smoke are fully prevented from being scattered outwards in the welding process by using the upper cover body and the lower cover body, the use safety is higher, dust particles in the dense smoke can be filtered and removed, the maintenance frequency of the dust removing brush is reduced, and the service life of the equipment is prolonged.

(2) When the worker carries out welding processing of the inductor, if a machined part is generated to fire, the fire detector arranged on the inner wall of the upper cover body can feed back a fire signal to the control panel, and the control panel controls the electromagnetic valve arranged on the communicating pipe to be opened, so that fire extinguishing materials in the fire extinguisher are led into the material homogenizing box through the communicating pipe, and finally, a plurality of fire extinguishing spray heads arranged on the bottom surface of the material homogenizing box are sprayed into a cavity formed by the upper cover body and the lower cover body, thereby realizing fire extinguishing operation at the fire position.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic structural view of an inductor production apparatus according to an embodiment of the present utility model;

Fig. 2 is a front cross-sectional view of an inductor production apparatus according to an embodiment of the present utility model;

fig. 3 is a rear cross-sectional view of an upper and lower housing of an inductor production apparatus according to an embodiment of the present utility model;

FIG. 4 is an enlarged view at A of FIG. 1 according to an embodiment of the present utility model;

FIG. 5 is an enlarged view at B of FIG. 1 according to an embodiment of the present utility model;

Fig. 6 is a perspective view of an ash brush of an inductor production device according to an embodiment of the utility model.

In the figure:

1. A fixed base; 2. a lower cover body; 3. an upper cover body; 4. a U-shaped frame; 5. fire extinguishers; 6. a servo motor; 7. a communicating pipe; 8. an exhaust fan; 9. an exhaust pipe; 10. a filter; 11. a gas collecting hood; 12. a placing rack; 13. an electric welding machine; 14. a welder head; 15. a winding mechanism; 16. a work table; 17. installing a chute; 18. installing a sliding block; 19. a two-way threaded screw; 20. a screw sleeve; 21. a guide slide bar; 22. a guide sliding sleeve; 23. a material homogenizing box; 24. fire extinguishing spray heads; 25. an operation hole; 26. an observation window; 27. an exhaust port; 28. a dust filtering net; 29. a connecting rod; 30. an ash removal plate; 31. a dust removing brush; 32. an ash collecting box; 33. a fire detector; 34. a solenoid valve.

Detailed Description

For the purpose of further illustrating the various embodiments, the present utility model provides the accompanying drawings, which are a part of the disclosure of the present utility model, and which are mainly used to illustrate the embodiments and, together with the description, serve to explain the principles of the embodiments, and with reference to these descriptions, one skilled in the art will recognize other possible implementations and advantages of the present utility model, wherein elements are not drawn to scale, and like reference numerals are generally used to designate like elements.

According to an embodiment of the present utility model, there is provided an inductor production apparatus.

The utility model is further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-6, an inductor production device according to the embodiment of the utility model comprises a fixed base 1, an upper cover 3 and a lower cover 2, wherein the top surface of the fixed base 1 is fixedly welded with a U-shaped frame 4, the inner side of the U-shaped frame 4 is symmetrically provided with a mounting chute 17, one side of the mounting chute 17 is internally provided with a bidirectional threaded screw 19, the top end of the bidirectional threaded screw 19 is connected with the output end of a servo motor 6, the other side of the mounting chute 17 is internally fixedly provided with a guide slide bar 21, the side walls of the two sides of the upper cover 3 and the lower cover 2 are symmetrically welded with mounting slide blocks 18, one side of the mounting slide block 18 is internally fixedly provided with a screw sleeve 20, the screw sleeve 20 is internally sheathed with the bidirectional threaded screw 19, the other side of the mounting slide block 18 is internally fixedly provided with a guide slide sleeve 22, and cup jointed direction slide bar 21 in the direction sliding sleeve 22, gas vent 27 has been seted up to U type frame 4 one side lateral wall, and gas vent 27 one side intercommunication is installed and is collected gas cap 11, and gas cap 11 inner chamber intercommunication is connected with blast pipe 9 one end, fixed mounting has air exhauster 8 and filter 10 on the blast pipe 9, fixed mounting has dust filter net 28 in the gas vent 27, upper cover body 3 inner chamber top surface one side symmetry welding has connecting rod 29, and connecting rod 29 bottom fixed mounting has ash removal plate 30, and ash removal plate 30 one side fixed mounting has ash removal brush 31, ash removal brush 31 and dust filter net 28 one side looks butt, the upper cover body 3 that has played the usable setting and lower cover body 2 fully prevent spark and dense smoke in the welding process outwards scatter, the safety in use is higher, and can filter the smoke and dust granule of getting rid of dense smoke, reduce its maintenance frequency, extension equipment's life.

In one embodiment, upper cover body 3 inner chamber top surface fixed mounting has the even workbin 23, and even workbin 23 bottom surface evenly installs a plurality of fire extinguishing nozzle 24, upper cover body 3 top surface four corners evenly fixed mounting has fire extinguisher 5, and fire extinguisher 5 output intercommunication is connected with communicating pipe 7 one end, and communicating pipe 7 other end intercommunication is connected with even workbin 23 inner chamber, install solenoid valve 34 on the communicating pipe 7, upper cover body 3 one side internally mounted has fire detector 33, the operation of putting out a fire to the department of realizing automatically, this process need not the workman and takes fire extinguisher 5 and manually put out a fire, can in time carry out quick emergency treatment to the sudden fire condition, thereby the safety in utilization of an inductor production facility is higher.

In one embodiment, a workbench 16 is fixedly arranged in the center of the bottom surface of the inner cavity of the lower cover body 2, a winding mechanism 15 is arranged on the workbench 16, an electric welding machine 13 is arranged on one side of the fixed base 1, the electric welding machine 13 is electrically connected with a welding head 14, a placing frame 12 is fixedly welded on the inner side wall of the U-shaped frame 4, and the welding head 14 is placed on the placing frame 12 to play a role in welding an inductor to be processed.

In one embodiment, the dust collecting box 32 positioned under the dust filtering net 28 and the ash cleaning brush 31 is fixedly welded on the inner wall of the U-shaped frame 4, so that cleaned dust falls into the dust collecting box 32 for convenient subsequent cleaning.

In one embodiment, the operation holes 25 are symmetrically formed on one side of the upper cover body 3 and one side of the lower cover body 2, and the observation window 26 is arranged on one side wall of the upper cover body 3, so that the effects of facilitating the processing operation and observing the processing condition of workers are achieved.

In one embodiment, a control panel is fixedly mounted on the side wall of the U-shaped frame 4, and the control panel is electrically connected with the servo motor 6, the electric welding machine 13, the exhaust fan 8, the winding mechanism 15, the fire detector 33 and the electromagnetic valve 34, so that the normal operation of the control device is realized.

In one embodiment, the cross-sectional shape of the upper housing 3 and the lower housing 2 are both concave.

Working principle: before use, a worker places an inductor workpiece to be processed on a winding mechanism 15 arranged on a workbench 16, and when the inductor workpiece is used, the worker can start a servo motor 6 through a control panel to drive a bidirectional threaded screw 19 arranged in a mounting chute 17 to rotate, mounting sliding blocks 18 are symmetrically welded on side walls of the two sides of the upper cover 3 and the lower cover 2, the mounting sliding blocks 18 are arranged in the mounting chute 17 in a clamping manner, a screw sleeve 20 fixedly arranged in the mounting sliding block 18 on one side is internally sheathed with the bidirectional threaded screw 19, a guide sliding rod 21 is sheathed in a guide sliding sleeve 22 fixedly arranged in the mounting sliding block 18 on the other side, so the upper cover 3 and the lower cover 2 can be driven to move relatively along the direction of the guide slide bar 21 along with the rotation of the bidirectional screw 19 until the bottom end of the upper cover 3 is abutted against the top end of the lower cover 2, then a worker can stretch hands into the operation holes 25 formed on one side of the upper cover 3 and one side of the lower cover 2, the welding machine head 14 is taken down from the placing frame 12, the welding machine 13 is started again, the inductor workpiece to be processed can be welded and processed through the observation of the observation window 26, the upper cover 3 and the lower cover 2 can effectively prevent spark generated in the welding process from splashing, the use safety is improved, certain dense smoke can be generated in the welding process, at this time, a worker can start the exhaust fan 8 arranged on the exhaust pipe 9, one end of the exhaust pipe 9 is communicated with and connected with the gas collecting hood 11, the gas collecting hood 11 is arranged on the exhaust port 27 arranged on the U-shaped frame 4, and one side of the exhaust port 27 is provided with the dust filtering net 28, so that dense smoke generated in the welding process can be filtered by the dust filtering net 28 to remove dust particles, then enters the exhaust pipe 9 through the gas collecting hood 11, and is purified and filtered by the filter 10 arranged on the exhaust pipe 9 and then discharged, thereby the inductor production equipment is more environment-friendly in use, the health of the worker is protected, in addition, one side of the inner part of the upper cover body 3 is symmetrically welded with the connecting rod 29, the ash cleaning plate 30 is fixedly arranged at the bottom end of the connecting rod 29, and the ash cleaning brush 31 fixed at one side of the ash cleaning plate 30 is abutted against the dust filtering net 28, so that after the inductor is processed, when the upper cover body 3 is separated from the lower cover body 2, the connecting rod 29, the ash cleaning plate 30 and the ash cleaning brush 31 can be driven to move, so that the dust attached to the dust filtering net 28 can be automatically cleaned, the cleaned dust falls into the dust collecting box 32 for convenient subsequent cleaning, the upper cover body 3 and the lower cover body 2 can be utilized to fully prevent the spark and the dense smoke from being scattered during the welding process, the use safety is higher, and dust particles in the dense smoke can be filtered and removed, in addition, the utility model is provided with the fire extinguisher 5 and the fire detector 33, when the worker carries out welding processing of the inductor, if a work piece fires, the fire detector 33 arranged on the inner wall of the upper cover body 3 can feed back the fire signal to the control panel, the control panel controls and opens the electromagnetic valve 34 arranged on the communicating pipe 7, so that the fire extinguishing material in the fire extinguisher 5 is led into the material homogenizing box 23 through the communicating pipe 7 and finally is sprayed into the cavity formed by the upper cover body 3 and the lower cover body 2 through a plurality of fire extinguishing spray heads 24 arranged on the bottom surface of the material homogenizing box 23, thereby realizing fire extinguishing operation on the fire position, the process does not need to manually take the fire extinguisher 5 and manually conduct fire extinguishing operation, and can timely conduct rapid emergency treatment on sudden fire, so that the use safety of the inductor production equipment is higher.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "screwed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims

1. The inductor production equipment comprises a fixed base (1), an upper cover body (3) and a lower cover body (2), and is characterized in that a U-shaped frame (4) is fixedly welded on the top surface of the fixed base (1), a mounting sliding groove (17) is symmetrically formed in the inner side of the U-shaped frame (4), a bidirectional threaded lead screw (19) is mounted in the mounting sliding groove (17) on one side, the top end of the bidirectional threaded lead screw (19) is connected with the output end of a servo motor (6), a guide sliding rod (21) is fixedly mounted in the mounting sliding groove (17) on the other side, mounting sliding blocks (18) are symmetrically welded on the side walls on two sides of the upper cover body (3) and the lower cover body (2), a lead screw sleeve (20) is fixedly mounted in the mounting sliding blocks (18), a bidirectional threaded lead screw (19) is sleeved on the inner threads of the lead screw sleeve (20), a guide sliding sleeve (22) is fixedly mounted in the mounting sliding block (18), an exhaust port (27) is formed in one side wall of the U-shaped frame (4), one side is communicated with one side of the exhaust port (27), an exhaust port (11) is fixedly mounted on one side of the exhaust pipe (9), an exhaust pipe (9) is fixedly connected with one end of the exhaust pipe (9), the dust filter is characterized in that a dust filtering net (28) is fixedly installed in the exhaust port (27), a connecting rod (29) is symmetrically welded on one side of the top surface of the inner cavity of the upper cover body (3), an ash cleaning plate (30) is fixedly installed at the bottom end of the connecting rod (29), an ash cleaning brush (31) is fixedly installed on one side of the ash cleaning plate (30), and the ash cleaning brush (31) is abutted against one side of the dust filtering net (28).

2. The inductor production equipment according to claim 1, wherein a material homogenizing box (23) is fixedly installed on the top surface of the inner cavity of the upper cover body (3), a plurality of fire extinguishing spray heads (24) are uniformly installed on the bottom surface of the material homogenizing box (23), fire extinguishers (5) are uniformly and fixedly installed on four corners of the top surface of the upper cover body (3), one end of a communicating pipe (7) is connected to the output end of the fire extinguishers (5) in a communicating mode, an electromagnetic valve (34) is installed on the communicating pipe (7), and a fire detector (33) is fixedly installed inside one side of the upper cover body (3).

3. The inductor production device according to claim 1, wherein a workbench (16) is fixedly installed in the center of the bottom surface of the inner cavity of the lower cover body (2), a winding mechanism (15) is installed on the workbench (16), an electric welding machine (13) is installed on one side of the fixed base (1), the electric welding machine (13) is electrically connected with a welding head (14), a placing frame (12) is fixedly welded on the inner side wall of the U-shaped frame (4), and the welding head (14) is placed on the placing frame (12).

4. An inductor production device according to claim 1, characterized in that the inner wall of the U-shaped frame (4) is fixedly welded with an ash collecting box (32) located right below the dust filtering net (28) and the ash cleaning brush (31).

5. An inductor production device according to claim 1, characterized in that the operation holes (25) are symmetrically formed in one side of the upper cover body (3) and the lower cover body (2), and the observation window (26) is mounted on one side wall of the upper cover body (3).

6. The inductor production equipment according to claim 1, wherein a control panel is fixedly arranged on the side wall of the U-shaped frame (4), and is electrically connected with the servo motor (6), the electric welding machine (13), the exhaust fan (8), the winding mechanism (15), the fire detector (33) and the electromagnetic valve (34).

7. An inductor production device according to claim 1, characterized in that the upper cover (3) and the lower cover (2) are both concave in cross-sectional shape.