CN201139687Y - Air Cooled Solar Welding Helmet - Google Patents
Air Cooled Solar Welding Helmet Download PDFInfo
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- CN201139687Y CN201139687Y CNU2007200812940U CN200720081294U CN201139687Y CN 201139687 Y CN201139687 Y CN 201139687Y CN U2007200812940 U CNU2007200812940 U CN U2007200812940U CN 200720081294 U CN200720081294 U CN 200720081294U CN 201139687 Y CN201139687 Y CN 201139687Y
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Abstract
本实用新型涉及一种适合于封闭环境或通风条件不良的环境下使用的空冷式太阳能焊接面罩。它能给单个焊接作业者提供可靠的空气,防止焊接作业者在施工时缺氧或吸入有害烟尘。其技术方案是:在面罩壳体的面部口鼻位置塑注一安装通气组件和通气长管接头;通气组件由微型轴流风机、通气片、过滤垫构成,过滤垫固定在通气管接头底部的面上,微型轴流风机的吸入端面压在过滤垫的边缘,通气片安装在面罩内面由一组通气小孔构成;太阳能电池板安装在面罩壳体下部的通气管接头上方,由一组导线连接到微型轴流风机上。本焊接面罩通过通气长软管输送新鲜空气进入面罩内部,其结构简单,节约能源,自动安全,用于封闭或通气不佳的环境下的焊接作业。
The utility model relates to an air-cooled solar welding mask suitable for use in a closed environment or an environment with poor ventilation conditions. It can provide reliable air to individual welding operators and prevent welding operators from lack of oxygen or inhaling harmful fumes during construction. Its technical scheme is: mold injection at the mouth and nose position of the face of the mask shell and install a ventilation assembly and a long ventilation pipe joint; On the surface, the suction end of the miniature axial flow fan is pressed against the edge of the filter pad, and the ventilation sheet is installed on the inner surface of the mask, which is composed of a group of small ventilation holes; the solar panel is installed above the ventilation pipe joint at the lower part of the mask shell, and is composed of a set of wires. Connected to a miniature axial fan. The welding mask conveys fresh air into the inside of the mask through a long ventilation hose. It has a simple structure, energy saving, automatic safety, and is used for welding operations in closed or poorly ventilated environments.
Description
技术领域 technical field
本实用新型涉及一种用于焊接过程中的空冷式太阳能焊接面罩,特别适合于在封闭环境或通风条件不良的环境下使用的劳动保护装备。The utility model relates to an air-cooled solar welding mask used in the welding process, which is particularly suitable for labor protection equipment used in a closed environment or an environment with poor ventilation conditions.
背景技术 Background technique
目前大部分焊接保护面罩为手持型,它由面罩壳体、保护镜片、操持手把组成。焊接时作业者操持面罩下部的手把使其罩于面部,从而保护作业者面部不受弧光的照射,焊接结束时则移开面部,以便于观察和方便进行其他操作。因其在焊接过程中始终要一只手来操持面罩,所以大大增加了操作者的工作强度和工作难度,使焊接过程中各种动作不能很好的配合协调,尤其是小工件焊接时不能方便有效的定位,将影响焊接质量和焊接效率。At present, most welding protective masks are hand-held, which consists of a mask shell, a protective lens, and a handle. During welding, the operator holds the handle at the lower part of the mask to cover the face, so as to protect the operator's face from the arc light, and remove the face when the welding is over, so as to facilitate observation and other operations. Because one hand is always required to hold the mask during the welding process, the operator's work intensity and difficulty are greatly increased, and various actions during the welding process cannot be well coordinated, especially when welding small workpieces. Effective positioning will affect welding quality and welding efficiency.
另外一种是头戴手动式焊接面罩,在焊接保护面罩上装有松紧可调,方便佩带在头部的头箍装置,保护镜片为手动开合,要焊接时关闭视窗上的保护镜片以保护眼睛,不焊接时则打开保护镜片以方便观察。因为其需要频繁的手动开合保护镜片来实现保护作用,所以操作时不方便,尤其小工件的焊接时,可能影响焊接作业的质量和效率。The other is to wear a manual welding mask. The welding protective mask is equipped with a headband device with adjustable elasticity, which is convenient to wear on the head. The protective lens is opened and closed manually. When welding, close the protective lens on the window to protect the eyes. , When not welding, open the protective lens for easy observation. Because it requires frequent manual opening and closing of the protective lens to achieve the protective effect, it is inconvenient to operate, especially when welding small workpieces, which may affect the quality and efficiency of welding operations.
国内外开发的新产品大部分是光感应式焊接面罩,这种面罩是采集焊接过程中产生的焊接弧光作为控制信号,控制安装在视窗口上的液晶片透光度变化,实现对焊接弧光的阻碍作用和对作业者的保护。因为液晶片总是在焊接电弧产生之后才发生变化,所以在液晶变黑之前总会有一部分弧光已经透过液晶片伤害到操作者的眼睛,这种产品存在的问题一是反应滞后,二是难以及时达到所需的黑度,并且液晶片更换不方便。Most of the new products developed at home and abroad are light-sensing welding masks. This kind of mask collects the welding arc generated during the welding process as a control signal, controls the change of the light transmittance of the liquid crystal panel installed on the viewing window, and realizes the welding arc. Obstruction and protection of the operator. Because the liquid crystal always changes after the welding arc is generated, so before the liquid crystal turns black, there will always be a part of the arc light that has passed through the liquid crystal and hurt the operator's eyes. It is difficult to achieve the required blackness in time, and it is inconvenient to replace the liquid crystal sheet.
另外,船舶、管道、压力容器的焊接作业时,通风条件不良;气体保护焊施工时保护气体稀释空气中的氧气,对焊接作业者的呼吸产生影响,采用车间和工作场所全局供气时又会对气体保护焊的质量产生影响,影响施工效果,并且,由于一般焊接作业较为分散,采用全局供气也不合理,造成能源浪费,车间内多组作业时也不能保证所有焊接作业者呼吸到洁净空气。In addition, during the welding operations of ships, pipelines, and pressure vessels, the ventilation conditions are poor; during the construction of gas shielded welding, the protective gas dilutes the oxygen in the air, which affects the breathing of welding operators. It affects the quality of gas shielded welding and affects the construction effect. Moreover, because the general welding operation is relatively scattered, it is unreasonable to use global gas supply, resulting in energy waste. When there are multiple groups of operations in the workshop, it is impossible to ensure that all welding operators can breathe cleanly. Air.
发明内容 Contents of the invention
本实用新型的目的是:为了针对在封闭环境或通风条件不良的环境焊接作业时,给单个焊接作业者提供可靠的呼吸空气,防止焊接作业者在施工时缺氧或吸入有害烟尘,特提出一种空冷式太阳能焊接面罩。The purpose of this utility model is: in order to provide reliable breathing air for a single welding operator during welding operations in a closed environment or an environment with poor ventilation conditions, and prevent the welding operator from being hypoxic or inhaling harmful smoke and dust during construction, a special proposal is made. An air-cooled solar welding helmet.
为了达到上述目的,本实用新型解决此技术问题所采用的技术方案是:一种空冷式太阳能焊接面罩,是由面罩壳体、太阳能电池板、通气组件及通气管接头组成,其特征是:在面罩壳体的面部口鼻位置塑注一安装通气组件和通气管接头,接头位置底部略大,用于安装微型轴流风机;通气组件由微型轴流风机、通气片、过滤垫构成,过滤垫固定在通气管接头底部的面上,微型轴流风机的吸入端面压在过滤垫的边缘,排出端正对口鼻位置,通气片安装在面罩内面限制微型轴流风机在轴线方向上的移动,通气片上加工有一组通气小孔,构成通气片实体;太阳能电池板安装在面罩壳体下部的通气管接头上方,由一组导线连接到微型轴流风机接点上,或用可充电电池,由一组导线将太阳能电池板与可充电电池相连接,再由可充电电池连接微型轴流风机。过滤垫安装位置在微型轴流风机的吸入端。通气管接头与一长通气软管相联接。In order to achieve the above purpose, the technical solution adopted by the utility model to solve this technical problem is: an air-cooled solar welding mask, which is composed of a mask shell, a solar panel, a ventilation assembly and a ventilation pipe joint, and is characterized in that: The mouth and nose position of the face mask shell is plastic injection-installed with a ventilation assembly and a ventilation pipe joint. The bottom of the joint is slightly larger and is used to install a miniature axial flow fan; the ventilation assembly is composed of a miniature axial flow fan, a ventilation sheet, and a filter pad. It is fixed on the bottom surface of the ventilation pipe joint. The suction end of the miniature axial flow fan is pressed against the edge of the filter pad, and the discharge end is facing the mouth and nose. The ventilation sheet is installed on the inner surface of the mask to limit the movement of the miniature axial flow fan in the axial direction. A group of ventilation holes are processed to form the entity of the ventilation sheet; the solar panel is installed above the ventilation pipe joint at the lower part of the mask shell, and is connected to the contact point of the miniature axial flow fan by a set of wires, or a rechargeable battery is used, and a set of wires Connect the solar panel to the rechargeable battery, and then connect the rechargeable battery to the miniature axial flow fan. The filter pad is installed at the suction end of the miniature axial flow fan. The breather connector is connected to a long breather hose.
本实用新型是在现有焊接面罩的基础上,安装了一个通风换气功能模块,给焊接作业者在一些通风条件不良、气体保护焊接、分散焊接作业时提供有效的供气。装在焊接面罩上的微型轴流风机是在太阳能电池板供电下工作,或由太阳能电池板给可充电电池供电,再由可充电电池供能给微型轴流风机。通气长软管一端连接通气管接头,另一端伸入外部新鲜空气处,将焊接车间或工作场所外部的新鲜空气输送入焊接面罩内部,供给焊接作业者呼吸,同时起到冷却降温的作用。The utility model installs a ventilation function module on the basis of the existing welding mask, and provides effective air supply for welding operators when some ventilation conditions are poor, gas shielded welding, and scattered welding operations. The miniature axial flow fan installed on the welding mask works under the power supply of solar panels, or the solar panel supplies power to the rechargeable battery, and then the rechargeable battery supplies energy to the miniature axial flow fan. One end of the long ventilation hose is connected to the ventilation pipe joint, and the other end is extended into the external fresh air, and the fresh air outside the welding workshop or workplace is transported into the inside of the welding mask to supply the welding workers to breathe, and at the same time play a role in cooling.
本实用新型的有益效果是:装在焊接面罩上的微型轴流风机在太阳能电池供电下,通过通气长软管输送新鲜空气进入焊接面罩内部,供给焊接作业者呼吸,降低了劳动强度,有利于提高劳动效率和作业质量。本焊接面罩结构简单,节约能源,自动安全,主要用于封闭环境或通气条件欠佳的环境下的焊接作业。The beneficial effects of the utility model are: the miniature axial flow fan installed on the welding mask is powered by the solar battery, and the fresh air is delivered into the welding mask through the long ventilation hose to supply the breathing of the welding operator, which reduces the labor intensity and is beneficial Improve labor efficiency and work quality. The welding mask has the advantages of simple structure, energy saving, automatic safety, and is mainly used for welding operations in a closed environment or an environment with poor ventilation conditions.
附图说明 Description of drawings
图1为本实用新型焊接面罩的正面视图。图中:1.面罩壳体,2.太阳能电池板,3.通气管接头,4.通气组件。Fig. 1 is the front view of the utility model welding mask. In the figure: 1. Mask shell, 2. Solar panel, 3. Ventilation pipe joint, 4. Ventilation assembly.
图2为本实用新型面罩的侧视图。Fig. 2 is a side view of the mask of the utility model.
图3为本实用新型面罩内通气组件的结构示意图。图中:5.微型轴流风机,6.过滤垫,7.气孔,8.通气片,9.连接导线。Fig. 3 is a structural schematic diagram of the ventilation assembly in the mask of the present invention. Among the figure: 5. miniature axial flow fan, 6. filter pad, 7. air hole, 8. ventilation sheet, 9. connecting wire.
具体实施方式 Detailed ways
按照图1所示,在面罩壳体1正面上方为液晶片,下方安装太阳能电池板2,在面罩壳体1的面部口鼻位置塑注一安装通气组件4和通气长管的接头3,接头底部略大,以便于安装微型轴流风机。As shown in Figure 1, there is a liquid crystal sheet above the front of the mask shell 1, and a
按照图3所示,通气组件4由微型轴流风机5、通气片8、过滤垫6构成。过滤垫6固定在通气管接头3底部的面上;微型轴流风机5的吸入端面压在过滤垫6的边缘,微型轴流风机5的排出端正对口鼻位置;装在面罩内面的通气片8限制微型轴流风机5在轴线方向上的移动,通气片8上由一组气孔7构成,用于通气。太阳能电池板2转化的能量由一组导线9连接到微型轴流风机5;或者采用可充电电池,由太阳能电池板2给可充电电池供电,再由可充电电供能给微型轴流风机5。过滤垫6安装位置在微型轴流风机5的吸入端。As shown in FIG. 3 , the
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200812940U CN201139687Y (en) | 2007-09-27 | 2007-09-27 | Air Cooled Solar Welding Helmet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007200812940U CN201139687Y (en) | 2007-09-27 | 2007-09-27 | Air Cooled Solar Welding Helmet |
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| Publication Number | Publication Date |
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| CN201139687Y true CN201139687Y (en) | 2008-10-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007200812940U Expired - Fee Related CN201139687Y (en) | 2007-09-27 | 2007-09-27 | Air Cooled Solar Welding Helmet |
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| CN (1) | CN201139687Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106109090A (en) * | 2016-08-24 | 2016-11-16 | 无锡市恒达矿山机械有限公司 | A kind of mining safety goggles being easy to wiping |
| CN109276368A (en) * | 2018-10-24 | 2019-01-29 | 华侨大学 | Self-powered and ventilated welding mask with dual cameras |
| CN111110445A (en) * | 2020-02-03 | 2020-05-08 | 王丽华 | Protector for welding operation |
| WO2020155101A1 (en) * | 2019-02-01 | 2020-08-06 | Jiangsu Meixin Optoelectronics Technology Co., Ltd. | Comfortable multifunctional welding mask for working in complex environments |
-
2007
- 2007-09-27 CN CNU2007200812940U patent/CN201139687Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106109090A (en) * | 2016-08-24 | 2016-11-16 | 无锡市恒达矿山机械有限公司 | A kind of mining safety goggles being easy to wiping |
| CN109276368A (en) * | 2018-10-24 | 2019-01-29 | 华侨大学 | Self-powered and ventilated welding mask with dual cameras |
| CN109276368B (en) * | 2018-10-24 | 2023-11-03 | 华侨大学 | Self-powered ventilable welding mask with dual cameras |
| WO2020155101A1 (en) * | 2019-02-01 | 2020-08-06 | Jiangsu Meixin Optoelectronics Technology Co., Ltd. | Comfortable multifunctional welding mask for working in complex environments |
| CN111110445A (en) * | 2020-02-03 | 2020-05-08 | 王丽华 | Protector for welding operation |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20081029 Termination date: 20110927 |
