CN207787948U - A kind of welding automobile stamping workpiece Plasma Welding equipment - Google Patents
A kind of welding automobile stamping workpiece Plasma Welding equipment Download PDFInfo
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Abstract
本实用新型涉及一种汽车冲压件焊接用等离子焊接设备,包括支撑架,所述支撑架顶部固定设有防护箱,所述防护箱内腔底部设有工作台,所述工作台顶部对称设有滑道,所述滑道之间连接有滑块,所述滑块顶部设有支撑件,所述支撑件顶部贯穿有紧固螺杆,所述紧固螺杆底部通过轴承连接有固定板,所述工作台上设有空槽,所述空槽下方设有收纳槽,且所述收纳槽与空槽连通,所述收纳槽顶部与工作台固定连接,所述工作台上方设有移动机构,所述移动机构底部固定连接有等离子焊接头,所述防护箱前侧对称设有滑槽,所述滑槽之间安装有遮光板,结构简单,设计合理,能够在等离子焊接过程中,防止强光与烟尘对工人产生伤害。
The utility model relates to a plasma welding equipment for automobile stamping parts welding, comprising a support frame, a protective box is fixed on the top of the support frame, a workbench is arranged at the bottom of the inner cavity of the protective box, and a workbench is symmetrically arranged on the top of the workbench. Slideways, sliders are connected between the slideways, a support is provided at the top of the slider, a fastening screw runs through the top of the support, and a fixing plate is connected to the bottom of the fastening screw through a bearing. An empty slot is provided on the worktable, and a storage slot is provided below the empty slot, and the storage slot communicates with the empty slot, and the top of the storage slot is fixedly connected with the workbench, and a moving mechanism is provided above the workbench. The bottom of the mobile mechanism is fixedly connected with a plasma welding head, and the front side of the protective box is symmetrically provided with chute, and a light shield is installed between the chute, the structure is simple, the design is reasonable, and it can prevent strong light during the plasma welding process. Injury to workers with fumes.
Description
技术领域technical field
本实用新型涉及一种汽车冲压件焊接用等离子焊接设备,属于焊接设备技术领域。The utility model relates to a plasma welding equipment for welding automobile stamping parts, which belongs to the technical field of welding equipment.
背景技术Background technique
汽车的中柱件在加工时,由于受加工及板材尺寸的限制,在制作一个完整的中柱单板件时,通常是使用两块预成型的部件进行焊接形成,目前焊接一般是使用等离子焊接设备进行,但由于等离子焊接设备在焊接过程中会产生强光,且会产生的大量的“烟雾”,长期操作会造成对焊接操作员的眼睛健康造成损坏,且对车间的环境形成污染,而对整个大车间的空气形成污染,因此,需要进一步改进。During the processing of the center pillar of the automobile, due to the limitation of processing and plate size, when making a complete center pillar veneer, it is usually formed by welding two preformed parts. At present, plasma welding is generally used for welding equipment, but because the plasma welding equipment will produce strong light during the welding process, and will produce a lot of "smoke", long-term operation will cause damage to the welding operator's eye health, and pollute the environment of the workshop, and The air of the whole large workshop is polluted, therefore, further improvement is needed.
实用新型内容Utility model content
本实用新型要解决的技术问题克服现有的缺陷,提供一种汽车冲压件焊接用等离子焊接设备,结构简单,设计合理,能够在等离子焊接过程中,防止强光与烟尘对工人产生伤害,由于设有空槽,不仅可以防止滴落的金属液体或者其他杂物掉落在工作台上不易清理,还能够使空气从空槽内流入防护箱,由于设有支撑件与固定板,可以对焊接件进行固定,防止焊接件移动,影响焊接的效果,由于设有遮光板,可以对焊接产生的强光进行遮挡,避免强光对工人的眼睛造成伤害,由于设有净化箱,可以对焊接时产生的烟气进行吸收、过滤之后在进行排放,避免烟气损害工人的身体健康,也能够防止污染车间环境,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model overcomes the existing defects, and provides a plasma welding equipment for automobile stamping parts welding, which has a simple structure and reasonable design, and can prevent strong light and smoke from harming workers during the plasma welding process. There is an empty slot, which not only prevents the dripping metal liquid or other sundries from falling on the workbench and is difficult to clean up, but also allows the air to flow into the protective box from the empty slot. Because of the support and fixing plate, it can be welded Fix the welding parts to prevent the welding parts from moving and affect the welding effect. Because of the shading plate, the strong light generated by welding can be blocked to prevent the strong light from hurting the workers' eyes. The generated flue gas is absorbed and filtered before being discharged, so as to prevent the flue gas from harming the health of workers, and also prevent pollution of the workshop environment, which can effectively solve the problems in the background technology.
为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above technical problems, the utility model provides the following technical solutions:
一种汽车冲压件焊接用等离子焊接设备,包括支撑架,所述支撑架顶部固定设有防护箱,所述防护箱内腔底部设有工作台,所述工作台顶部对称设有滑道,所述滑道之间连接有滑块,所述滑块顶部设有支撑件,所述支撑件顶部贯穿有紧固螺杆,所述紧固螺杆底部通过轴承连接有固定板,所述工作台上设有空槽,所述空槽下方设有收纳槽,且所述收纳槽与空槽连通,所述收纳槽顶部与工作台固定连接,所述工作台上方设有移动机构,所述移动机构底部固定连接有等离子焊接头,所述防护箱前侧对称设有滑槽,所述滑槽之间安装有遮光板,所述遮光板底部设有缓冲垫,所述缓冲垫上方设有把手,且所述把手与遮光板外侧固定连接,所述防护箱右端设有粗过滤网,所述粗过滤网右端设有吸风罩,所述吸风罩一侧连接有吸风机,所述防护箱左端固定连接有操作箱,所述支撑架右侧设有净化箱,所述净化箱内腔底部设有细过滤网,所述细过滤网一侧设有进风管,且所述进风管另一端贯穿净化箱与吸风机连接,所述细过滤网另一侧设有水洗瓶,且所述细过滤网顶部通过连接管与水洗瓶底部连接,所述水洗瓶内腔设有分隔网,所述分隔网上方设有活性炭过滤网,所述水洗瓶顶部连接有排风机,所述排风机顶部连接有排风管,且所述排风管贯穿净化箱,所述吸风机与排风机均通过电线与外部电源连接。A plasma welding equipment for automobile stamping parts welding, comprising a support frame, a protective box is fixed on the top of the support frame, a worktable is provided at the bottom of the inner cavity of the protective box, and slideways are symmetrically provided on the top of the workbench. A slider is connected between the slideways, a support is provided on the top of the slider, a fastening screw runs through the top of the support, and a fixing plate is connected to the bottom of the fastening screw through a bearing. There is an empty slot, a storage slot is provided below the empty slot, and the storage slot communicates with the empty slot, the top of the storage slot is fixedly connected to the workbench, a moving mechanism is arranged above the workbench, and the bottom of the moving mechanism A plasma welding head is fixedly connected, and the front side of the protective box is symmetrically provided with chutes, and a shading plate is installed between the chutes, a buffer pad is provided at the bottom of the shading plate, and a handle is provided above the buffer pad, and The handle is fixedly connected to the outside of the sunshield, the right end of the protective box is provided with a coarse filter, the right end of the coarse filter is provided with a suction hood, one side of the suction hood is connected to a suction fan, and the left end of the protective box is An operation box is fixedly connected, a purification box is provided on the right side of the support frame, a fine filter is provided at the bottom of the inner cavity of the purification box, an air inlet pipe is provided on one side of the fine filter, and the air inlet pipe is on the other hand One end runs through the purification box and is connected to the suction fan. The other side of the fine filter is provided with a washing bottle, and the top of the fine filter is connected to the bottom of the washing bottle through a connecting pipe. The inner cavity of the washing bottle is provided with a partition net. An activated carbon filter is arranged above the separation net, an exhaust fan is connected to the top of the washing bottle, and an exhaust pipe is connected to the top of the exhaust fan, and the exhaust pipe runs through the purification box, and both the suction fan and the exhaust fan pass through The wires are connected to an external power source.
进一步而言,所述空槽设于等离子焊接头正下方,所述收纳槽两端为开口结构。Further, the empty groove is arranged directly under the plasma welding head, and both ends of the receiving groove are open structures.
进一步而言,所述遮光板与滑槽之间设有橡胶垫,所述防护箱的后侧与左侧也设有遮光板。Furthermore, a rubber pad is provided between the shading plate and the chute, and shading plates are also provided on the rear side and the left side of the protective box.
进一步而言,所述粗过滤网与细过滤网分别为初效过滤棉与中效过滤棉。Further, the coarse filter and the fine filter are primary filter cotton and medium filter cotton respectively.
进一步而言,所述水洗瓶内设有水洗液,且所述细过滤网的高度大于水洗瓶的高度。Further, the water washing bottle is provided with washing liquid, and the height of the fine filter is greater than that of the water washing bottle.
进一步而言,所述吸风机型号为JUDUO500F,所述排风机型号为Q508。Further, the model of the suction fan is JUDUO500F, and the model of the exhaust fan is Q508.
本实用新型有益效果:本实用新型所涉及的一种汽车冲压件焊接用等离子焊接设备,结构简单,设计合理,能够在等离子焊接过程中,防止强光与烟尘对工人产生伤害,由于设有空槽,不仅可以防止滴落的金属液体或者其他杂物掉落在工作台上不易清理,还能够使空气从空槽内流入防护箱,由于设有支撑件与固定板,可以对焊接件进行固定,防止焊接件移动,影响焊接的效果,由于设有遮光板,可以对焊接产生的强光进行遮挡,避免强光对工人的眼睛造成伤害,由于设有净化箱,可以对焊接时产生的烟气进行吸收、过滤之后在进行排放,避免烟气损害工人的身体健康,也能够防止污染车间环境。Beneficial effects of the utility model: the utility model relates to a plasma welding equipment for welding automobile stamping parts, which has a simple structure and a reasonable design, and can prevent strong light and smoke from harming workers during the plasma welding process. The groove can not only prevent the dripping metal liquid or other debris from falling on the workbench and make it difficult to clean up, but also allow the air to flow into the protective box from the empty groove. Because of the support and fixing plate, the welding parts can be fixed , to prevent the welded parts from moving and affect the welding effect. Because of the shading plate, the strong light generated by welding can be blocked to avoid damage to the eyes of workers due to the strong light. Because of the purification box, the smoke generated during welding can be The gas is absorbed and filtered before being discharged, so as to prevent the smoke from harming the health of workers and prevent the environment of the workshop from being polluted.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model.
图1是本实用新型一种汽车冲压件焊接用等离子焊接设备结构图。Fig. 1 is a structural diagram of a plasma welding equipment for welding automobile stamping parts according to the utility model.
图2是本实用新型一种汽车冲压件焊接用等离子焊接设备遮光板结构图。Fig. 2 is a structure diagram of a light-shielding plate of a plasma welding equipment used for welding automobile stamping parts according to the utility model.
图3是本实用新型一种汽车冲压件焊接用等离子焊接设备净化箱结构图。Fig. 3 is a structural diagram of a purification box of a plasma welding equipment used for welding automobile stamping parts according to the utility model.
图中标号:1、支撑架;2、防护箱;3、工作台;4、滑道;5、滑块;6、支撑件;7、紧固螺杆;8、固定板;9、空槽;10、收纳槽;11、移动机构;12、等离子焊接头;13、滑槽;14、遮光板;15、缓冲垫;16、把手;17、粗过滤网;18、吸风罩;19、吸风机;20、操作箱;21、净化箱;22、细过滤网;23、进风管;24、水洗瓶;25、分隔网;26、活性炭过滤网;27、排风机;28、排风管。Symbols in the figure: 1. Support frame; 2. Protective box; 3. Workbench; 4. Slideway; 5. Slider; 6. Support piece; 7. Fastening screw; 8. Fixed plate; 9. Empty slot; 10. Storage tank; 11. Moving mechanism; 12. Plasma welding head; 13. Chute; 14. Shading plate; 15. Cushion pad; 16. Handle; 17. Coarse filter; 18. Suction hood; 19. Fan; 20, operation box; 21, purification box; 22, fine filter screen; 23, air inlet pipe; 24, water washing bottle; 25, partition net; 26, activated carbon filter screen; 27, exhaust fan; 28, exhaust pipe .
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
如图1-图3所示,一种汽车冲压件焊接用等离子焊接设备,包括支撑架1,所述支撑架1顶部固定设有防护箱2,所述防护箱2内腔底部设有工作台3,所述工作台3顶部对称设有滑道4,所述滑道4之间连接有滑块5,所述滑块5顶部设有支撑件6,所述支撑件6顶部贯穿有紧固螺杆7,所述紧固螺杆7底部通过轴承连接有固定板8,可以对焊接件进行固定,防止焊接件移动,影响焊接的效果,所述工作台3上设有空槽9,不仅可以防止滴落的金属液体或者其他杂物掉落在工作台3上不易清理,还能够使空气从空槽内流入防护箱2,所述空槽9下方设有收纳槽10,且所述收纳槽10与空槽9连通,所述收纳槽10顶部与工作台3固定连接,所述工作台3上方设有移动机构11,所述移动机构11底部固定连接有等离子焊接头12,所述防护箱2前侧对称设有滑槽13,所述滑槽13之间安装有遮光板14,可以对焊接产生的强光进行遮挡,避免强光对工人的眼睛造成伤害,所述遮光板14底部设有缓冲垫15,所述缓冲垫15上方设有把手16,且所述把手16与遮光板14外侧固定连接,所述防护箱2右端设有粗过滤网17,所述粗过滤网17右端设有吸风罩18,所述吸风罩18一侧连接有吸风机19,所述防护箱2左端固定连接有操作箱20,所述支撑架1右侧设有净化箱21,可以对焊接时产生的烟气进行吸收、过滤之后在进行排放,避免烟气损害工人的身体健康,也能够防止污染车间环境,所述净化箱21内腔底部设有细过滤网22,所述细过滤网22一侧设有进风管23,且所述进风管23另一端贯穿净化箱21与吸风机19连接,所述细过滤网22另一侧设有水洗瓶24,且所述细过滤网22顶部通过连接管与水洗瓶24底部连接,所述水洗瓶24内腔设有分隔网25,能够对空气进行分隔,使空气与水洗液充分接触,所述分隔网25上方设有活性炭过滤网26,所述水洗瓶24顶部连接有排风机27,所述排风机27顶部连接有排风管28,且所述排风管28贯穿净化箱21,所述吸风机19与排风机27均通过电线与外部电源连接。As shown in Fig. 1-Fig. 3, a kind of plasma welding equipment for automobile stamping parts welding includes a support frame 1, the top of the support frame 1 is fixed with a protective box 2, and the bottom of the inner cavity of the protective box 2 is provided with a workbench 3. The top of the workbench 3 is symmetrically provided with slideways 4, and sliders 5 are connected between the slideways 4. The top of the sliders 5 is provided with a support 6, and the top of the support 6 is penetrated with a fastening Screw rod 7, the bottom of the fastening screw rod 7 is connected with a fixed plate 8 through a bearing, which can fix the weldment, prevent the weldment from moving, and affect the welding effect. The workbench 3 is provided with an empty groove 9, which can not only prevent Dropped metal liquid or other sundries fall on the workbench 3 and are not easy to clean up, and air can also flow into the protective box 2 from the empty slot. A storage tank 10 is provided below the empty slot 9, and the storage tank 10 It communicates with the empty slot 9, the top of the storage tank 10 is fixedly connected to the workbench 3, the top of the workbench 3 is provided with a moving mechanism 11, the bottom of the moving mechanism 11 is fixedly connected with a plasma welding head 12, and the protective box 2 The front side is symmetrically provided with chute 13, and a shading plate 14 is installed between the chute 13, which can block the strong light generated by welding and prevent the strong light from causing damage to the workers’ eyes. The bottom of the shading plate 14 is provided with Buffer pad 15, a handle 16 is provided above the buffer pad 15, and the handle 16 is fixedly connected to the outside of the sunshield 14, the right end of the protective box 2 is provided with a coarse filter 17, and the right end of the coarse filter 17 is provided with Suction cover 18, described suction cover 18 one side is connected with suction blower 19, and described protection case 2 left end is fixedly connected with operating box 20, and described bracing frame 1 right side is provided with purification box 21, can produce during welding. The flue gas is absorbed and filtered before being discharged, so as to avoid the health of the workers from being damaged by the flue gas, and to prevent the pollution of the workshop environment. The bottom of the inner cavity of the purification box 21 is provided with a fine filter screen 22, and the fine filter screen 22 is The side is provided with an air inlet pipe 23, and the other end of the air inlet pipe 23 runs through the purification box 21 and is connected to the suction fan 19. The other side of the fine filter screen 22 is provided with a washing bottle 24, and the top of the fine filter screen 22 is Connect with the bottom of the washing bottle 24 through the connecting pipe, the inner cavity of the washing bottle 24 is provided with a partition net 25, which can separate the air so that the air and the washing liquid are fully contacted, and an activated carbon filter screen 26 is arranged above the partition net 25, The top of the washing bottle 24 is connected with an exhaust fan 27, and the top of the exhaust fan 27 is connected with an exhaust pipe 28, and the exhaust pipe 28 runs through the purification box 21. External power connection.
所述空槽9设于等离子焊接头12正下方,所述收纳槽10两端为开口结构,所述遮光板14与滑槽13之间设有橡胶垫,所述防护箱2的后侧与左侧也设有遮光板14,所述粗过滤网17与细过滤网22分别为初效过滤棉与中效过滤棉,所述水洗瓶24内设有水洗液,且所述细过滤网22的高度大于水洗瓶24的高度,所述吸风机19型号为JUDUO500F,所述排风机27型号为Q508。The empty groove 9 is located directly below the plasma welding head 12, the two ends of the receiving groove 10 are open structures, a rubber pad is provided between the light shielding plate 14 and the chute 13, and the rear side of the protective box 2 is in contact with the The left side is also provided with a shading plate 14, the coarse filter screen 17 and the fine filter screen 22 are respectively primary filter cotton and medium-effect filter cotton, the washing bottle 24 is provided with washing liquid, and the fine filter screen 22 The height is greater than the height of the washing bottle 24, the suction fan 19 model is JUDUO500F, and the exhaust fan 27 model is Q508.
本实用新型工作原理:将焊接件通过固定板8进行固定,等离子焊接头12通过移动机构11进行移动焊接,同时开启吸风机19与排风机27,可以对焊接时产生的烟气进行净化,通过粗过滤网17,能够对烟气中的大颗粒物质进行拦截,避免积尘在吸风机19上,影响吸风机19的正常运转,在通过细过滤网22,吸附较小的颗粒,通过水洗瓶24,对烟气进行水洗,去除烟气中的有害物质,在通过活性炭过滤网26进行净化,达到排放的标准,通过排风机27排出,避免污染车间环境以及损害工人健康。The working principle of the utility model: the welding parts are fixed by the fixed plate 8, the plasma welding head 12 is moved and welded by the moving mechanism 11, and the suction fan 19 and the exhaust fan 27 are turned on at the same time to purify the smoke generated during welding. Coarse filter screen 17 can intercept large particles in the flue gas, avoiding dust accumulation on the suction fan 19, affecting the normal operation of suction fan 19, passing through the fine filter screen 22, absorbing smaller particles, and washing the bottle with water 24. Wash the flue gas with water to remove harmful substances in the flue gas, and then purify the flue gas through the activated carbon filter 26 to meet the emission standard, and discharge it through the exhaust fan 27 to avoid polluting the workshop environment and damaging the health of workers.
以上为本实用新型较佳的实施方式,本实用新型所属领域的技术人员还能够对上述实施方式进行变更和修改,因此,本实用新型并不局限于上述的具体实施方式,凡是本领域技术人员在本实用新型的基础上所作的任何显而易见的改进、替换或变型均属于本实用新型的保护范围。The above is a preferred embodiment of the utility model, and those skilled in the art of the utility model can also change and modify the above-mentioned embodiment. Therefore, the utility model is not limited to the above-mentioned specific embodiment. Anyone skilled in the art Any obvious improvement, replacement or modification made on the basis of the present utility model belongs to the protection scope of the present utility model.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109175803A (en) * | 2018-10-09 | 2019-01-11 | 仪征常众汽车部件有限公司 | A kind of auto parts robot welding system and method |
CN110369895A (en) * | 2019-07-15 | 2019-10-25 | 长兴云腾新能源科技有限公司 | A kind of net grade welding processing equipment of PFA knot for stainless steel semiconductor |
CN110653526A (en) * | 2019-09-19 | 2020-01-07 | 嘉兴勤慎智能技术有限公司 | All-round lithium cell group industrial welding robot |
CN110899932A (en) * | 2019-11-29 | 2020-03-24 | 湖州织里振皓铝业有限公司 | Processingequipment is used in aluminum product production with anti-oxidation function |
CN111098083A (en) * | 2020-02-05 | 2020-05-05 | 崔宝英 | Cooling device for welded hardware fitting |
-
2018
- 2018-02-02 CN CN201820183565.1U patent/CN207787948U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109175803A (en) * | 2018-10-09 | 2019-01-11 | 仪征常众汽车部件有限公司 | A kind of auto parts robot welding system and method |
CN110369895A (en) * | 2019-07-15 | 2019-10-25 | 长兴云腾新能源科技有限公司 | A kind of net grade welding processing equipment of PFA knot for stainless steel semiconductor |
CN110653526A (en) * | 2019-09-19 | 2020-01-07 | 嘉兴勤慎智能技术有限公司 | All-round lithium cell group industrial welding robot |
CN110899932A (en) * | 2019-11-29 | 2020-03-24 | 湖州织里振皓铝业有限公司 | Processingequipment is used in aluminum product production with anti-oxidation function |
CN111098083A (en) * | 2020-02-05 | 2020-05-05 | 崔宝英 | Cooling device for welded hardware fitting |
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