CN220995485U - Hot plug device for charge air cooler booster pipe - Google Patents
Hot plug device for charge air cooler booster pipe Download PDFInfo
- Publication number
- CN220995485U CN220995485U CN202323028004.4U CN202323028004U CN220995485U CN 220995485 U CN220995485 U CN 220995485U CN 202323028004 U CN202323028004 U CN 202323028004U CN 220995485 U CN220995485 U CN 220995485U
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- grabbing
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- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000010438 heat treatment Methods 0.000 claims abstract description 19
- 230000006698 induction Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 10
- 210000001503 joint Anatomy 0.000 claims abstract description 8
- 230000007704 transition Effects 0.000 claims description 25
- 230000000903 blocking effect Effects 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 abstract description 14
- 238000003466 welding Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
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Abstract
The utility model discloses an intercooler booster pipe hot-plug device which comprises a frame, wherein a robot, an O-shaped ring vibrating disk, an M8 nut vibrating disk and an M12 nut vibrating disk are arranged in the frame, the O-shaped ring vibrating disk is connected with an O-shaped ring material waiting cavity through an O-shaped ring straight vibrating channel, the M12 nut vibrating disk is in butt joint with an M12 nut placing disk through an M12 nut straight vibrating channel, an O-shaped ring mounting device is arranged between the O-shaped ring material waiting cavity and the M12 nut placing disk, a heating induction coil and an M12 nut hot-plug mechanism are arranged on one side of the M12 nut placing disk, the tail end of the M8 nut vibrating disk is in butt joint with the M8 nut placing disk, a heating induction coil and the robot are arranged on one side of the M8 nut placing disk, and a pressing mechanism and a movable working platen are arranged at the rear end of the M12 nut hot-plug mechanism.
Description
Technical Field
The utility model relates to the technical field of intercooler booster pipe production, in particular to an intercooler booster pipe hot plug device.
Background
At present, in the production process of plastic parts in the automobile industry, ultrasonic welding, hot plate welding, spin welding, infrared welding, laser welding, hot plug, fitting assembly and the like are common. The O-shaped ring assembly and hot plug are the most main processes of intercooler booster pipe hot plug equipment, and the traditional hot plug welding mode has the following defects:
1. The working procedures are more;
2. the beat is slow;
3. The artificial participation is large, and the identification of the NG part cannot be completely guaranteed.
4. If the cooling mode is not right after the welding is finished, unsuccessful welding can occur.
Disclosure of utility model
The utility model discloses a hot plug device for an intercooler booster pipe, which has the advantages of stable heating, high heating speed and good welding effect, and can better and faster weld plastic parts and components and better meet the requirements of customers.
In order to solve the technical problems, the utility model adopts the following technical scheme:
The utility model discloses an intercooler booster pipe hot-plug device which comprises a frame, wherein a robot, an O-shaped ring vibration disc, an M8 nut vibration disc and an M12 nut vibration disc are arranged in the frame, the O-shaped ring vibration disc is connected with an O-shaped ring material waiting cavity through an O-shaped ring straight vibration channel, the M12 nut vibration disc is in butt joint with an M12 nut placing disc through an M12 nut straight vibration channel, an O-shaped ring installation device is arranged between the O-shaped ring material waiting cavity and the M12 nut placing disc, a heating induction coil and an M12 nut hot-plug mechanism are arranged on one side of the M12 nut placing disc, the tail end of the M8 nut vibration disc is in butt joint with the M8 nut placing disc, a heating induction coil and the robot are arranged on one side of the M8 nut placing disc, and a pressing mechanism and a movable working platen are arranged at the rear end of the M12 nut hot-plug mechanism.
Further, the O-shaped ring waiting cavity is provided with an O-shaped ring sensor, one side of the O-shaped ring waiting cavity is provided with an O-shaped ring grabbing clamp, the O-shaped ring grabbing clamp is vertically arranged on an O-shaped ring grabbing clamp mounting plate, the O-shaped ring grabbing clamp mounting plate is arranged at the output end of an O-shaped ring grabbing up-and-down moving cylinder, and the O-shaped ring grabbing up-and-down moving cylinder is arranged at the output end of the O-shaped ring grabbing left-and-right moving cylinder.
Further, the O-shaped ring mounting device comprises an O-shaped ring transition sleeve, the bottom of the O-shaped ring transition sleeve is mounted on the transition sleeve moving plate, a push plate cylinder is further arranged on the transition sleeve moving plate, a push plate is mounted on the top of the push plate cylinder, the O-shaped ring transition sleeve penetrates through the push plate, and the transition sleeve moving plate is mounted on the first sliding table.
Further, the M12 nut placing plate is provided with a groove corresponding to the M12 nut direct vibrating channel, the groove is a stepped groove, the lower end of the M12 nut placing plate is installed on the sliding table II, the sliding table I is parallel to the sliding table II, the sliding table II is located above the sliding table I, and after the M12 nut placing plate is moved, the groove is located right above the O-shaped ring transition sleeve.
Further, the M12 nut hot-plug mechanism comprises an M12 nut grabbing pressure head, the M12 nut grabbing pressure head is arranged on an M12 nut grabbing pressure head up-down lifting cylinder, the rear end of the M12 nut grabbing pressure head up-down lifting cylinder is connected with the output end of an M12 nut grabbing pressure head left-right moving cylinder, the rear end of the M12 nut grabbing pressure head up-down lifting cylinder is further in sliding connection with a guide rail I, and the guide rail I and the M12 nut grabbing pressure head left-right moving cylinder are arranged on a fixing frame.
Further, 2M 12 nut top blocking block mounting blocks are arranged below the heating induction coil on one side of the M12 nut placing plate, M12 nut top blocking blocks are mounted at the front ends of the 2M 12 nut top blocking block mounting blocks, the M12 nut top blocking blocks are located above the front ends of the M12 nut direct vibrating channels, and M12 nut jacking cylinders are arranged below the 2M 12 nut top blocking block mounting blocks.
Further, the lower extreme of M8 nut placing plate is installed on slip table three, and the lower extreme of heating induction coil is equipped with M8 nut jacking cylinder.
Further, hold-down mechanism is including installing the hot plug location die cavity and the pressure cylinder on the frock regulating plate, and the pressure cylinder is located the one side of hot plug location die cavity, and the output of pressure cylinder is equipped with the compact heap, and the frock regulating plate is installed on the frock bottom plate, is equipped with the frock handle on the frock bottom plate.
Further, 2 groups of sliding blocks are arranged at the lower end of the movable working table plate, the sliding blocks are in sliding connection with the second guide rail, the bottom of the movable working table plate is connected with the movable air cylinder, a tool bottom plate is arranged at the upper end of the movable working table plate, and a fixed cavity is arranged on the tool bottom plate.
The beneficial effects of the utility model are as follows:
According to the utility model, the conveyer belt is adopted for conveying, the edge strip shearing mechanism shears four edges of the filter element, the height detection device and the weight detection device detect products, and the defects of poor product quality and low production efficiency caused by manual production in the traditional production are overcome.
Drawings
The utility model will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of an embodiment of the present utility model.
FIG. 2 is a top view of an embodiment of the present utility model.
FIG. 3 is a partial schematic view of an embodiment of the present utility model.
FIG. 4 is a partial schematic view of an embodiment of the present utility model.
FIG. 5 is a partial schematic view of an embodiment of the present utility model.
FIG. 6 is a partial schematic view of an embodiment of the present utility model.
FIG. 7 is a partial schematic view of an embodiment of the present utility model.
Fig. 8 is a schematic view of an M12 nut placement tray according to an embodiment of the present utility model.
FIG. 9 is a schematic view of a gripping and moving mechanism according to an embodiment of the present utility model.
FIG. 10 is a partial schematic view of an embodiment of the present utility model.
FIG. 11 is a schematic view of a pressing mechanism according to an embodiment of the present utility model.
Fig. 12 is a schematic view of a pressing mechanism according to an embodiment of the utility model.
FIG. 13 is a partial schematic view of an embodiment of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present utility model.
As shown in fig. 1-5, the utility model discloses an intercooler booster pipe hot-plug device, which comprises a frame 1, wherein a robot 2, an O-shaped ring vibration disk 3, an M8 nut vibration disk 4 and an M12 nut vibration disk 5,O are arranged in the frame 1, the O-shaped ring vibration disk 3 is connected with an O-shaped ring material waiting cavity 7 through an O-shaped ring straight vibration channel 6, the M12 nut vibration disk 5 is in butt joint with an M12 nut placing disk 9 through an M12 nut straight vibration channel 8, an O-shaped ring installation device 10 is arranged between the O-shaped ring material waiting cavity 7 and the M12 nut placing disk 9, one side of the M12 nut placing disk 9 is provided with a heating induction coil 11 and an M12 nut hot-plug mechanism 12, the tail end of the M8 nut vibration disk 4 is in butt joint with an M8 nut placing disk 13 through an M8 nut straight vibration channel 14, one side of the M8 nut placing disk 13 is provided with a heating induction coil 11 and the robot 2, and the rear end of the M12 nut hot-plug mechanism 12 is provided with a pressing mechanism 15 and a movable platen 16. In the hot-plug work, the pipe body B is placed at the fixed cavity 47 on the movable table plate 16, and then the robot 2 transfers the pipe body B from the fixed cavity 47 to the pressing mechanism 15, and the pressing mechanism 15 presses the pipe body B.
O-ring A is conveyed from O-ring vibration disk 3 to O-ring material waiting cavity 7,O, O-ring A is transferred from O-ring material waiting cavity 7 to O-ring mounting device 10, O-ring mounting device 10 moves to the lower side of M12 nut placing disk 9, O-ring mounting device 10 installs O-ring A on M12 nut, M12 nut placing disk 9 moves M12 nut and O-ring assembly to heating induction coil 11 for heating, M12 nut hot-plug mechanism 12 moves heated M12 nut and O-ring assembly to pressing mechanism 15 for hot-plug to pipe body B.
The M8 nut moves to the M8 nut placing plate 13, is heated, then moves to the pressing mechanism 15 by the robot 2, and is inserted onto the pipe body B.
As shown in fig. 6, the O-ring a enters the O-ring stock cavity 7,O from the O-ring straight vibrating channel 6, the O-ring sensor 17 is provided in the O-ring stock cavity 7, and when the O-ring sensor 17 senses the O-ring a, the O-ring grasping fixture 18 grasps the O-ring a and moves to the O-ring mounting device 10. One side of the O-ring waiting cavity 7 is provided with an O-ring grabbing clamp 18, the O-ring grabbing clamp 18 is a conventional O-ring grabbing clamp, for example, the O-ring waiting cavity can be cylindrical, the lower end of the O-ring waiting cavity is a conical pipeline, the O-ring A is sleeved on the O-ring grabbing clamp 18 through extrusion deformation of the O-ring, the O-ring grabbing clamp 18 is vertically arranged on an O-ring grabbing clamp mounting plate 19, the O-ring grabbing clamp mounting plate 19 is arranged at the output end of an O-ring grabbing up-down moving cylinder 20, and the O-ring grabbing up-down moving cylinder 20 is arranged at the output end of an O-ring grabbing left-right moving cylinder 21. The O-ring gripping up-and-down moving cylinder 20 and the O-ring gripping left-and-right moving cylinder 21 realize the movement of the O-ring in the horizontal and vertical directions.
The O-shaped ring mounting device 10 comprises an O-shaped ring transition sleeve 22, the bottom of the O-shaped ring transition sleeve 22 is mounted on a transition sleeve moving plate 23, a push plate cylinder 24 is further arranged on the transition sleeve moving plate 23, a push plate 25 is mounted on the top of the push plate cylinder 24, the O-shaped ring transition sleeve 22 penetrates through the push plate 25, and the transition sleeve moving plate 23 is mounted on a sliding table I26. The O-ring grabbing clamp 18 presses the O-ring on the O-ring transition sleeve 22, then moves to the position below the M12 nut placing disc 9 integrally, and the push plate cylinder 24 works to push the O-ring A from the O-ring transition sleeve 22 to the M12 nut. The O-ring transition sleeve 22 is in a fixed state and the push plate 25 moves upward relative to the O-ring transition sleeve 22.
As shown in fig. 7-9, the M12 nut placing plate 9 is provided with a groove 91 corresponding to the M12 nut direct vibrating channel 8, the groove is a step groove, and the upper end of the M12 nut is clamped at the groove 91. The lower extreme of M12 nut placement plate 9 is installed on slip table two 27, and slip table two 27 are parallel with slip table two 26, and slip table two 27 are located the top of slip table one 26, and after removing M12 nut placement plate, recess 91 is located the O shape circle transition cover 22 directly over.
The M12 nut hot-plug mechanism 12 comprises an M12 nut grabbing pressure head 28, the M12 nut grabbing pressure head 28 is arranged on an M12 nut grabbing pressure head up-down lifting cylinder 29, the rear end of the M12 nut grabbing pressure head up-down lifting cylinder 29 is connected with the output end of an M12 nut grabbing pressure head left-right moving cylinder 30, the rear end of the M12 nut grabbing pressure head up-down lifting cylinder 29 is further in sliding connection with a first guide rail 31, and the first guide rail 31 and the M12 nut grabbing pressure head left-right moving cylinder 30 are arranged on a fixing frame 32. The M12 nut grasping ram 28 may grasp an O-ring through the heating induction coil 11.
2M 12 nut top blocking block mounting blocks 33,2 are arranged below the heating induction coil 11 on one side of the M12 nut placing plate 9, an M12 nut top blocking block 34 is mounted at the front end of the M12 nut top blocking block mounting block 33, the M12 nut top blocking block 34 is located above the front end of the M12 nut direct vibration channel 8, and an M12 nut jacking cylinder 35 is arranged below the 2M 12 nut top blocking block mounting blocks 33. The M12 nut top stop 34 acts to limit the upward movement of the M12 nut, thus facilitating the bottom up mounting of an O-ring on the M12 nut.
As shown in fig. 10, the lower end of the M8 nut placing plate 13 is mounted on the third slide table 36, and the lower end of the heating coil 11 is provided with an M8 nut lifting cylinder 37.
As shown in fig. 11 and 12, the pressing mechanism 15 includes a hot-plug positioning cavity 39 and a pressing cylinder 40 mounted on a tool adjusting plate 38, the pressing cylinder 40 is located at one side of the hot-plug positioning cavity 39, a pressing block 41 is disposed at an output end of the pressing cylinder 40, the tool adjusting plate 37 is mounted on a tool bottom plate 42, and a tool handle 43 is disposed on the tool bottom plate 42. The tube B is clamped in the hot plug positioning cavity 39 and the robot hot plugs the heated M8 nut onto the tube B. The M12 nut hot plug mechanism 12 hot plugs the heated M12 nut and O-ring assembly onto the tube B.
The lower extreme of moving platen 16 is equipped with 2 sets of sliders 44, and slider 44 and guide rail two 45 sliding connection, and the bottom of moving platen 16 is connected with the moving cylinder 46, and frock bottom plate 42 is installed to the upper end of moving platen 16, installs fixed die cavity 47 on the frock bottom plate 42. The pipe body B is manually placed on the fixed cavity 47, the movable cylinder 46 works, and the pipe body B is driven to move into the frame 1.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, and various modifications and variations may be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (9)
1. The utility model provides an intercooler booster pipe hot plug device, a serial communication port, which comprises a frame, be equipped with the robot in the frame, O shape circle vibration dish, M8 nut vibration dish and M12 nut vibration dish, O shape circle vibration dish is through the straight shake of O shape circle way and O shape circle treat the material die cavity and be connected, M12 nut vibration dish is through the straight shake of M12 nut way and the butt joint of M12 nut placement dish, O shape circle is equipped with O shape circle installation device between waiting the material die cavity and the M12 nut placement dish, one side of M12 nut placement dish is equipped with heating induction coil and M12 nut hot plug mechanism, the end and the M8 nut placement dish butt joint of M8 nut vibration dish, one side of M8 nut placement dish is equipped with heating induction coil and robot, the rear end of M12 nut hot plug mechanism is equipped with hold-down mechanism and movable working platen.
2. The intercooler booster pipe hot plug device according to claim 1, wherein the O-ring waiting cavity is provided with an O-ring sensor, one side of the O-ring waiting cavity is provided with an O-ring grabbing clamp, the O-ring grabbing clamp is vertically installed on an O-ring grabbing clamp installation plate, the O-ring grabbing clamp installation plate is installed at an output end of an O-ring grabbing up-down moving cylinder, and the O-ring grabbing up-down moving cylinder is installed at an output end of the O-ring grabbing left-right moving cylinder.
3. The intercooler booster pipe hot plug device of claim 2, wherein the O-ring mounting device comprises an O-ring transition sleeve, the bottom of the O-ring transition sleeve is mounted on a transition sleeve moving plate, a push plate cylinder is further arranged on the transition sleeve moving plate, a push plate is mounted on the top of the push plate cylinder, the O-ring transition sleeve penetrates through the push plate, and the transition sleeve moving plate is mounted on the first sliding table.
4. The intercooler booster pipe hot plug device according to claim 3, wherein the M12 nut placing plate is provided with a groove corresponding to the M12 nut direct vibrating channel, the groove is a stepped groove, the lower end of the M12 nut placing plate is arranged on the sliding table II, the sliding table I is parallel to the sliding table II, the sliding table II is arranged above the sliding table I, and when the M12 nut placing plate is moved, the groove is arranged right above the O-shaped ring transition sleeve.
5. The intercooler booster pipe hot-plug device of claim 1, wherein the M12 nut hot-plug mechanism comprises an M12 nut grabbing pressure head, the M12 nut grabbing pressure head is mounted on an M12 nut grabbing pressure head up-down lifting cylinder, the rear end of the M12 nut grabbing pressure head up-down lifting cylinder is connected with the output end of an M12 nut grabbing pressure head left-right moving cylinder, the rear end of the M12 nut grabbing pressure head up-down lifting cylinder is further in sliding connection with a guide rail I, and the guide rail I and the M12 nut grabbing pressure head left-right moving cylinder are mounted on a fixing frame.
6. The intercooler booster pipe hot plug device of claim 5, wherein 2M 12 nut top blocking block mounting blocks are arranged below the heating induction coil on one side of the M12 nut placing plate, M12 nut top blocking blocks are mounted at the front ends of the 2M 12 nut top blocking block mounting blocks, the M12 nut top blocking blocks are located above the front ends of the M12 nut direct vibration channels, and an M12 nut jacking cylinder is arranged below the 2M 12 nut top blocking block mounting blocks.
7. The intercooler booster pipe hot plug device of claim 1, wherein the lower end of the M8 nut placing plate is installed on the sliding table III, and the lower end of the heating induction coil is provided with an M8 nut jacking cylinder.
8. The intercooler booster pipe hot plug device of claim 1, wherein the hold-down mechanism comprises a hot plug positioning cavity and a hold-down cylinder which are arranged on the tool adjusting plate, the hold-down cylinder is arranged on one side of the hot plug positioning cavity, a hold-down block is arranged at the output end of the hold-down cylinder, the tool adjusting plate is arranged on the tool bottom plate, and a tool handle is arranged on the tool bottom plate.
9. The intercooler booster pipe hot plug device according to claim 1, wherein 2 groups of sliding blocks are arranged at the lower end of the movable working table plate, the sliding blocks are in sliding connection with the second guide rail, the bottom of the movable working table plate is connected with the movable cylinder, a tool bottom plate is arranged at the upper end of the movable working table plate, and a fixed cavity is arranged on the tool bottom plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323028004.4U CN220995485U (en) | 2023-11-09 | 2023-11-09 | Hot plug device for charge air cooler booster pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323028004.4U CN220995485U (en) | 2023-11-09 | 2023-11-09 | Hot plug device for charge air cooler booster pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220995485U true CN220995485U (en) | 2024-05-24 |
Family
ID=91087490
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323028004.4U Active CN220995485U (en) | 2023-11-09 | 2023-11-09 | Hot plug device for charge air cooler booster pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220995485U (en) |
-
2023
- 2023-11-09 CN CN202323028004.4U patent/CN220995485U/en active Active
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