CN220991873U - Ceramic white substrate detection and separation equipment - Google Patents
Ceramic white substrate detection and separation equipment Download PDFInfo
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- CN220991873U CN220991873U CN202322417774.1U CN202322417774U CN220991873U CN 220991873 U CN220991873 U CN 220991873U CN 202322417774 U CN202322417774 U CN 202322417774U CN 220991873 U CN220991873 U CN 220991873U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 73
- 239000000758 substrate Substances 0.000 title claims abstract description 64
- 238000001514 detection method Methods 0.000 title claims abstract description 53
- 238000000926 separation method Methods 0.000 title claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 44
- 238000001035 drying Methods 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 12
- 230000000007 visual effect Effects 0.000 claims description 11
- 239000011159 matrix material Substances 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 241000239290 Araneae Species 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000010521 absorption reaction Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
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Abstract
The utility model provides ceramic white substrate detection and separation equipment integrating red absorption, drying, detection and separation functions, which comprises a feeding device, a red absorption device, a drying device, a detection device and a separation device which are sequentially arranged along the conveying direction of the ceramic white substrate; the red absorbing device comprises a motor, a transmission part, a plurality of eccentric rollers and a liquid storage tank for storing red ink, wherein the motor is connected with the eccentric rollers through the transmission part, two ends of each eccentric roller are hinged with the liquid storage tank, and each eccentric roller can rotate relative to the liquid storage tank under the drive of the motor; the sorting device comprises a belt conveying component, a third conveying component and a plurality of sorting frames, wherein the third conveying component is arranged above the belt conveying component and the sorting frames, and the sorting frames are distributed on two sides of the belt conveying component at intervals. The utility model reduces the interference of artificial factors to the production process of the ceramic white substrate, realizes continuous, stable and efficient production of the ceramic white substrate, and improves the product quality and the production efficiency.
Description
Technical Field
The utility model relates to ceramic white substrate production equipment, in particular to ceramic white substrate detection and separation equipment, and belongs to the technical field of detection equipment.
Background
In the production process of the ceramic white substrate, the ceramic white substrate is required to be detected, the detected ceramic white substrate is placed in a classified mode, and the ceramic white substrate flows to the subsequent process. In the prior art, a special machine is used for dyeing the ceramic white substrate, then the ceramic white substrate is conveyed to the next special machine for baking the dyed ceramic white substrate, then the ceramic white substrate is conveyed to the next special machine for detection, the ceramic white substrate is separated after the detection is finished, and the ceramic white substrate is conveyed among a plurality of special machines, so that the flow is long, and the production efficiency is influenced.
Disclosure of utility model
Based on the background, the utility model aims to provide the ceramic white substrate detection and separation equipment integrating the functions of red absorption, drying, detection and separation, so that the production efficiency of the ceramic white substrate is improved.
In order to achieve the above object, the present utility model provides the following technical solutions:
The ceramic white substrate detection and separation equipment comprises a feeding device, a red absorbing device, a drying device, a detection device and a separation device which are sequentially arranged along the conveying direction of the ceramic white substrate; the feeding device comprises a material frame and a first carrying component, and the first carrying component is arranged between the material frame and the red absorbing device; the red absorbing device comprises a motor, a transmission part, a plurality of eccentric rollers and a liquid storage tank for storing red ink, wherein the motor is connected with the eccentric rollers through the transmission part, two ends of each eccentric roller are hinged with the liquid storage tank, and each eccentric roller can rotate relative to the liquid storage tank under the drive of the motor; the detection device comprises a second carrying component and a visual detection unit, and the second carrying component is arranged between the drying device and the visual detection unit; the sorting device comprises a belt conveying component, a third conveying component and a plurality of sorting frames, wherein the third conveying component is arranged above the belt conveying component and the sorting frames, and the sorting frames are distributed on two sides of the belt conveying component at intervals.
The ceramic white substrate placed in the material frame is conveyed onto the eccentric roller through the first conveying component, the eccentric roller is driven by the motor to eccentrically rotate, the ceramic white substrate on the surface of the eccentric roller moves forward, the top surface and the bottom surface of the ceramic white substrate are immersed into red ink in the liquid storage tank, the ceramic white substrate subjected to red absorption treatment continues to move forward to the drying device for drying, then the ceramic white substrate is conveyed to the position below the visual detection unit through the second conveying component for image acquisition, detection and classification are carried out according to the image acquisition result, the belt conveying component conveys the ceramic white substrate forward, and the ceramic white substrate is conveyed to the classification frame through the third conveying component for storage according to the classification result.
Preferably, the first carrying member and the second carrying member are each a mobile manipulator, and the third carrying member is a spider hand sorting robot having at least three degrees of spatial freedom and one degree of rotational freedom.
Preferably, the red absorbing device further comprises a heating unit, wherein the heating unit is arranged at the side part or the bottom part of the liquid storage tank and is used for heating the red ink stored in the liquid storage tank.
Preferably, the eccentric rollers are uniformly distributed at intervals at the top of the liquid storage tank along the length direction of the liquid storage tank.
Preferably, the position of the eccentric roller in the height direction of the liquid storage tank is configured such that the highest displacement point of the top surface of the eccentric roller is higher than the liquid level of the red ink in the liquid storage tank, and the lowest displacement point of the top surface of the eccentric roller is lower than the liquid level of the red ink in the liquid storage tank.
Preferably, the transmission part comprises a driving wheel, a plurality of belts and a plurality of transmission wheels, wherein the driving wheel is fixedly connected with the output end of the motor, the driving wheel and the transmission wheels are sequentially connected in series through the belts, and each transmission wheel is fixedly connected with the end part of one eccentric roller.
Preferably, the drying device is a mesh belt type dryer, and fans are arranged on two sides of a mesh belt passage of the mesh belt type dryer.
Preferably, the visual detection unit comprises an industrial camera module and a control module, the control module is respectively and electrically connected with the industrial camera module and the third carrying component, the industrial camera module is used for collecting images of the ceramic white substrate, and the control module is used for obtaining the size and the verticality of the ceramic white substrate according to the collected images, classifying the ceramic white substrate according to the size and transmitting classification results to the third carrying component.
Preferably, a plurality of the sorting frames are distributed in a matrix array, at least three positions of the matrix array are configured as full frame positions, and at least three positions of the matrix array are configured as empty frame positions.
Preferably, the ceramic white substrate detection and separation equipment further comprises a buffer device, wherein the buffer device is positioned between the drying device and the detection device and is used for carrying out posture adjustment on the ceramic white substrate.
Compared with the prior art, the utility model has the following advantages:
The ceramic white substrate detection and separation equipment integrates the functions of red absorption, drying, detection and separation, reduces the interference of artificial factors on the production process of the ceramic white substrate, realizes continuous, stable and efficient production of the ceramic white substrate, and improves the product quality and the production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present utility model, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of a ceramic white substrate detection and separation device according to the present utility model;
FIG. 2 is a schematic top view of a ceramic white substrate detection and separation device according to the present utility model;
FIG. 3 is a schematic diagram of the front view of the feeding device and the red absorbing device of the present utility model;
Fig. 4 is a schematic front view of a drying apparatus according to the present utility model;
FIG. 5 is a schematic diagram of a front view of a buffer device and a detecting device according to the present utility model;
Fig. 6 is a schematic perspective view of a sorting apparatus according to the present utility model.
In the figure: 1. a feeding device; 2. a red absorbing device; 3. a drying device; 4. a detection device; 5. a sorting device; 6. a buffer device; 101. a material frame; 102. a first carrying member; 201. a motor; 202. a transmission member; 203. an eccentric roller; 204. a liquid storage tank; 205. a heating unit; 401. a second carrying member; 402. a visual detection unit; 501. a belt conveyor member; 502. a third carrying member; 503. a classification frame; 504. full frame position; 505. and (5) an empty frame position.
Detailed Description
The technical scheme of the utility model is further specifically described below through specific embodiments and with reference to the accompanying drawings. It should be understood that the practice of the utility model is not limited to the following examples, but is intended to be within the scope of the utility model in any form and/or modification thereof.
In the present utility model, unless otherwise specified, all parts and percentages are by weight, and the equipment, materials, etc. used are commercially available or are conventional in the art. The methods in the following examples are conventional in the art unless otherwise specified. The components and devices in the following examples are, unless otherwise indicated, all those components and devices known to those skilled in the art, and their structures and principles are known to those skilled in the art from technical manuals or by routine experimentation.
In the following detailed description of embodiments of the utility model, reference is made to the accompanying drawings, in which, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the utility model. However, one or more embodiments may be practiced by one of ordinary skill in the art without these specific details.
As shown in fig. 1 and 2, an embodiment of the present utility model discloses a ceramic white substrate detection and separation apparatus, which includes a feeding device 1, a red absorbing device 2, a drying device 3, a detecting device 4 and a separation device 5 sequentially arranged along a conveying direction of a ceramic white substrate.
As shown in fig. 3, the feeding device 1 includes a material frame 101 and a first conveying member 102, and the first conveying member 102 is disposed between the material frame 101 and the red absorbing device 2. Specifically, the first conveying member 102 is a mobile manipulator. The number of the material frames 101 is three, and the material frames are arranged in parallel. Of course, in practical application, the number of the material frames 101 can be adjusted adaptively according to the widths of the subsequent red absorbing device 2 and the drying device 3.
The red absorbing device 2 comprises a motor 201, a transmission part 202, a plurality of eccentric rollers 203 and a liquid storage tank 204 for storing red ink, wherein the motor 201 is connected with the eccentric rollers 203 through the transmission part 202, the eccentric rollers 203 are uniformly distributed at the top of the liquid storage tank 204 at intervals along the length direction of the liquid storage tank 204, two ends of the eccentric rollers 203 are hinged with the liquid storage tank 204, and the eccentric rollers 203 can rotate relative to the liquid storage tank 204 under the drive of the motor 201. The position of the eccentric roller 203 in the height direction of the liquid reservoir 204 is configured such that the highest point of displacement of the top surface of the eccentric roller 203 is higher than the red ink liquid level of the liquid reservoir 204, and the lowest point of displacement of the top surface of the eccentric roller 203 is lower than the red ink liquid level of the liquid reservoir 204. The transmission part 202 comprises a driving wheel, a plurality of belts and a plurality of transmission wheels, wherein the driving wheel is fixedly connected with the output end of the motor 201, the driving wheel and the transmission wheels are sequentially connected in series through the belts, and each transmission wheel is fixedly connected with the end part of one eccentric roller 203.
In order to facilitate drying of the ceramic white substrate after the red absorption, the red absorption device 2 further includes a heating unit 205, where the heating unit 205 is disposed at a side of the liquid storage tank 204 or at a bottom of the liquid storage tank 204, and the heating unit 205 is used for heating the red ink stored in the liquid storage tank 204. In this embodiment, the temperature of the red ink is heated to 80 ° to 90 °.
As shown in fig. 4, the drying device 3 is a mesh belt type dryer, and fans are provided at both sides of a mesh belt passage of the mesh belt type dryer. The fan blows air to the ceramic white substrate on the mesh belt channel to air-dry and cool the ceramic white substrate. Of course, the drying device 3 may be a dryer using other conveying methods, such as drum conveying.
As shown in fig. 5, the detection device 4 includes a second conveyance member 401 and a visual detection unit 402, and the second conveyance member 401 is disposed between the drying device 3 and the visual detection unit 402. Specifically, the second conveyance member 401 is a mobile robot. The vision detection unit 402 includes an industrial camera module and a control module, the control module is electrically connected with the industrial camera module and the third carrying component 502, the industrial camera module is used for collecting an image of the ceramic white substrate, the control module is used for obtaining the size and the verticality of the ceramic white substrate according to the collected image, classifying the ceramic white substrate according to the size, and transmitting the classification result to the third carrying component 502.
As shown in fig. 6, the sorting apparatus 5 includes a belt conveyor 501, a third conveyor 502, and a plurality of sorting frames 503, the third conveyor 502 being disposed above the belt conveyor 501 and the sorting frames 503, the sorting frames 503 being spaced apart on both sides of the belt conveyor 501. Specifically, the third conveyance member 502 is a spider hand sorting robot having at least three degrees of spatial freedom and one degree of rotational freedom. The sorting boxes 503 are distributed in a matrix array, three positions of the matrix array are configured as full box positions 504, and three positions of the matrix array are configured as empty box positions 505. Of course, the number of full frame positions 504 and empty frame positions 505 can be adjusted according to the actual application requirements. The spider hand sorting robot conveys the ceramic white substrates to the sorting frame 503 corresponding to the specification according to the sorting result, after a certain sorting frame 503 is full of materials, the spider hand sorting robot conveys the full sorting frame 503 to the full frame position 504 for blanking, and then conveys an empty frame positioned at the empty frame position 505 to the position of the sorting frame 503 for continuously containing the ceramic white substrates.
Referring to fig. 1, 2 and 5 again, the ceramic white substrate detection and sorting device further comprises a buffer device 6, the buffer device 6 is located between the drying device 3 and the detection device 4, and the buffer device 6 is used for performing posture adjustment on the ceramic white substrate.
The ceramic white substrate placed in the material frame 101 is conveyed onto the eccentric roller 203 through the first conveying component 102, the eccentric roller 203 is driven by the motor 201 to eccentrically rotate, the ceramic white substrate on the surface of the eccentric roller moves forward, the top surface and the bottom surface of the ceramic white substrate are immersed into red ink in the liquid storage tank 204, the ceramic white substrate subjected to red absorption treatment continues to move forward to the drying device 3 for drying, then the ceramic white substrate is conveyed to the position below the visual detection unit 402 through the second conveying component 401 for image acquisition, detection and classification are carried forward through the belt conveying component 501, and the ceramic white substrate is conveyed to the classification frame 503 through the third conveying component 502 for storage according to the classification result.
The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. It should be noted that it will be apparent to those skilled in the art that various modifications and adaptations of the utility model can be made without departing from the principles of the utility model and these modifications and adaptations are intended to be within the scope of the utility model as defined in the following claims.
Claims (10)
1. The utility model provides a pottery white base board detects sorting facilities which characterized in that: the ceramic white substrate detection and separation equipment comprises a feeding device (1), a red absorbing device (2), a drying device (3), a detection device (4) and a separation device (5) which are sequentially arranged along the conveying direction of the ceramic white substrate; the feeding device (1) comprises a material frame (101) and a first conveying component (102), wherein the first conveying component (102) is arranged between the material frame (101) and the red absorbing device (2); the red absorbing device (2) comprises a motor (201), a transmission part (202), a plurality of eccentric rollers (203) and a liquid storage tank (204) for storing red ink, wherein the motor (201) is connected with the eccentric rollers (203) through the transmission part (202), two ends of each eccentric roller (203) are hinged with the liquid storage tank (204), and the eccentric rollers (203) can rotate relative to the liquid storage tank (204) under the driving of the motor (201); the detection device (4) comprises a second conveying component (401) and a visual detection unit (402), wherein the second conveying component (401) is arranged between the drying device (3) and the visual detection unit (402); the sorting device (5) comprises a belt conveying component (501), a third conveying component (502) and a plurality of sorting frames (503), wherein the third conveying component (502) is arranged above the belt conveying component (501) and the sorting frames (503), and the sorting frames (503) are distributed on two sides of the belt conveying component (501) at intervals.
2. The ceramic white board detection and separation device according to claim 1, wherein: the first carrying component (102) and the second carrying component (401) are mobile manipulators, and the third carrying component (502) is a spider hand sorting robot with at least three spatial degrees of freedom and one rotational degree of freedom.
3. The ceramic white board detection and separation device according to claim 1, wherein: the red absorbing device (2) further comprises a heating unit (205), the heating unit (205) is arranged on the side portion of the liquid storage tank (204) or the bottom of the liquid storage tank (204), and the heating unit (205) is used for heating red ink stored in the liquid storage tank (204).
4. The ceramic white board detection and separation device according to claim 1, wherein: the eccentric rollers (203) are uniformly distributed at intervals on the top of the liquid storage groove (204) along the length direction of the liquid storage groove (204).
5. The ceramic white board detection and separation device according to claim 1, wherein: the position of the eccentric roller (203) in the height direction of the liquid storage tank (204) is configured such that the highest displacement point of the top surface of the eccentric roller (203) is higher than the liquid level of the red ink in the liquid storage tank (204), and the lowest displacement point of the top surface of the eccentric roller (203) is lower than the liquid level of the red ink in the liquid storage tank (204).
6. The ceramic white board detection and separation device according to claim 1, wherein: the transmission part (202) comprises a driving wheel, a plurality of belts and a plurality of transmission wheels, wherein the driving wheel is fixedly connected with the output end of the motor (201), the driving wheel and the transmission wheels are sequentially connected in series through the belts, and each transmission wheel is fixedly connected with the end part of one eccentric roller (203).
7. The ceramic white board detection and separation device according to claim 1, wherein: the drying device (3) is a mesh belt type dryer, and fans are arranged on two sides of a mesh belt passage of the mesh belt type dryer.
8. The ceramic white board detection and separation device according to claim 1, wherein: the visual detection unit (402) comprises an industrial camera module and a control module, the control module is electrically connected with the industrial camera module and the third carrying component (502) respectively, the industrial camera module is used for collecting images of the ceramic white substrate, the control module is used for obtaining the size and the perpendicularity of the ceramic white substrate according to the collected images, classifying the ceramic white substrate according to the size and transmitting classification results to the third carrying component (502).
9. The ceramic white board detection and separation device according to claim 1, wherein: the sorting boxes (503) are distributed in a matrix array, at least three positions of the matrix array are configured as full box positions (504), and at least three positions of the matrix array are configured as empty box positions (505).
10. The ceramic white board detection and separation device according to claim 1, wherein: the ceramic white substrate detection and sorting equipment further comprises a buffer device (6), wherein the buffer device (6) is positioned between the drying device (3) and the detection device (4), and the buffer device (6) is used for carrying out posture adjustment on the ceramic white substrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322417774.1U CN220991873U (en) | 2023-09-06 | 2023-09-06 | Ceramic white substrate detection and separation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322417774.1U CN220991873U (en) | 2023-09-06 | 2023-09-06 | Ceramic white substrate detection and separation equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220991873U true CN220991873U (en) | 2024-05-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322417774.1U Active CN220991873U (en) | 2023-09-06 | 2023-09-06 | Ceramic white substrate detection and separation equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220991873U (en) |
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2023
- 2023-09-06 CN CN202322417774.1U patent/CN220991873U/en active Active
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