CN220975416U - Disc stacking machine - Google Patents
Disc stacking machine Download PDFInfo
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- CN220975416U CN220975416U CN202322570502.5U CN202322570502U CN220975416U CN 220975416 U CN220975416 U CN 220975416U CN 202322570502 U CN202322570502 U CN 202322570502U CN 220975416 U CN220975416 U CN 220975416U
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- disc
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- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000000903 blocking effect Effects 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
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Abstract
The utility model discloses a disc stacking machine, which comprises: a frame; a conveying mechanism; the lifting mechanism comprises a lifting frame and a lifting assembly arranged on the lifting frame, the lifting frame is connected in the frame, and the lifting assembly is arranged below the conveying mechanism and drives the conveying mechanism to lift; the clamping jaw mechanism is arranged on the frame and is positioned above the conveying mechanism, and comprises two clamping jaw plates which are oppositely arranged, a plurality of layers of clamping jaw groups which are arranged on each clamping jaw plate, and a horizontal driving mechanism for driving the two clamping jaw plates to move relatively or away from each other, wherein each layer of clamping jaw group comprises a plurality of fork teeth which are arranged at intervals along the horizontal direction. The jacking mechanism and the clamping jaw mechanism are arranged in a split mode, so that the processing requirement is low, the operation stability is good, shaking is avoided, and the quality of products in the tray is ensured; each clamping jaw plate is provided with a plurality of layers of clamping jaw groups, each layer of clamping jaw group can support trays of corresponding layers, the bearing capacity during stacking is improved, and stacking of large-load and multiple primary and secondary discs is facilitated.
Description
Technical Field
The utility model relates to the technical field of logistics assembly and storage, in particular to a disc stacking machine.
Background
In the industries of logistics storage and the like, trays are used as transfer media of products, and in order to improve space utilization, the trays loaded with the products are required to be stacked. The existing stacking machine is complex in structure, high in processing requirement and poor in stability, and the tray is dithered in the stacking process, so that products in the tray are damaged, the products are scrapped, and when the weight of the products borne in the tray is heavier, the bearing capacity is poor, and the products are damaged easily.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model aims to provide a disc stacking machine.
In order to achieve the above object, an embodiment of the present utility model provides the following technical solution:
a disc stack machine comprising:
A frame;
A conveying mechanism;
The lifting mechanism comprises a lifting frame and a lifting assembly arranged on the lifting frame, the lifting frame is connected in the frame, and the lifting assembly is arranged below the conveying mechanism and drives the conveying mechanism to lift;
The clamping jaw mechanism is arranged on the frame and is positioned above the conveying mechanism, the clamping jaw mechanism comprises two clamping jaw plates which are oppositely arranged, a multi-layer clamping jaw group arranged on each clamping jaw plate, and a horizontal driving mechanism for driving the two clamping jaw plates to move relatively or away from each other, and each layer of clamping jaw group comprises a plurality of tines which are arranged at intervals along the horizontal direction.
As a further improvement of the present utility model, the jaw plate includes a horizontal plate connected to the horizontal plate, the horizontal plate being connected to the horizontal driving mechanism, the jaw plate body extending in a vertical direction.
As a further improvement of the utility model, the horizontal driving mechanism comprises a horizontal driving cylinder and a connecting rod mechanism, wherein the output end of the horizontal driving cylinder and one end of the connecting rod mechanism are hinged with one horizontal plate, and the other end of the connecting rod mechanism is hinged with the other horizontal plate.
As a further improvement of the utility model, a first supporting plate is arranged at the top of the frame, the first supporting plate penetrates through the clamping jaw plate body, and the middle part of the connecting rod mechanism is hinged to the first supporting plate.
As a further improvement of the present utility model, the first support plate is connected with a second support plate, and the horizontal driving cylinder is disposed on the second support plate.
As a further improvement of the utility model, two opposite guide rails are arranged at the top of the frame, each horizontal plate is connected with two sliding blocks, and the sliding blocks are matched with the corresponding guide rails.
As a further improvement of the utility model, the lower part of the clamping jaw plate body is provided with a photoelectric sensor.
As a further improvement of the utility model, the lifting assembly is a synchronous lifter.
As a further improvement of the utility model, the conveying mechanism comprises a conveying frame and a roller conveying line arranged on the conveying frame, wherein the roller conveying line comprises a plurality of rollers which are arranged at intervals along the horizontal direction, and the conveying frame is provided with a pneumatic stopper and at least one fixed stopper.
As a further improvement of the present utility model, the number of the fixed stoppers is two, and the distance between the pneumatic stoppers and the rear end of the roller conveyor line is greater than the distance between the fixed stoppers and the rear end of the roller conveyor line.
The beneficial effects of the utility model are as follows:
The jacking mechanism and the clamping jaw mechanisms are arranged in a split mode, the machining requirement is low, the jacking mechanism and the clamping jaw mechanisms are good in independent operation stability, shake is avoided, quality of products in discs is guaranteed, meanwhile, each clamping jaw plate is provided with a plurality of layers of clamping jaw groups, each layer of clamping jaw groups can support discs of corresponding layers, bearing and pressure equalizing of all discs on the lowest layer of discs are avoided, bearing capacity and stability in stacking are improved, and stacking of a large number of primary-secondary discs is facilitated.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present utility model, and other drawings may be obtained according to the drawings without inventive effort to those skilled in the art.
FIG. 1 is a perspective view showing a structure in which a sub disc and a master disc are stacked in accordance with a preferred embodiment of the present utility model;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a side view of FIG. 1;
FIG. 4 is a top view of FIG. 1;
FIG. 5 is a perspective view of the jaw mechanism provided on the frame of the preferred embodiment of the present utility model;
FIG. 6 is a front view of FIG. 5;
FIG. 7 is a side view of FIG. 5;
FIG. 8 is a top view of FIG. 5;
FIG. 9 is a front view of the assembly of the lift mechanism and the conveyor mechanism of the preferred embodiment of the present utility model;
FIG. 10 is a side view of the assembly of the lift mechanism and the conveyor mechanism of the preferred embodiment of the present utility model;
FIG. 11 is a top view of the assembly of the lift mechanism and the conveyor mechanism of the preferred embodiment of the present utility model;
In the figure: 1. frame, 11, first backup pad, 12, second backup pad, 13, guide rail, 14, slider, 2, conveying mechanism, 21, carriage, 211, limiting plate, 22, roller transfer line, 221, roller, 2211, gum cover, 23, pneumatic stopper, 24, fixed stopper, 3, jack-up rack, 31, jack-up rack, 32, lifting assembly, 4, clamping jaw mechanism, 41, clamping jaw plate, 411, horizontal plate, 412, clamping jaw plate body, 4121, photoelectric sensor, 42, clamping jaw group, 421, prong, 43, horizontal drive mechanism, 431, horizontal drive cylinder, 432, link mechanism, 5, subdisc, 6, master disc.
Detailed Description
In order to make the technical solution of the present utility model better understood by those skilled in the art, the technical solution of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present utility model without making any inventive effort, shall fall within the scope of the present utility model.
Referring to fig. 1-6, an embodiment of the present utility model discloses a disc stacking machine, which includes: a frame 1; a conveying mechanism 2; the jacking mechanism 3, the jacking mechanism 3 comprises a jacking frame 31 and a lifting assembly arranged on the jacking frame 31, the jacking frame 31 is connected in the frame 1, and the lifting assembly is arranged below the conveying mechanism 2 and drives the conveying mechanism 2 to lift; the clamping jaw mechanism 4 is arranged on the frame 1 and is positioned above the conveying mechanism 2, the clamping jaw mechanism 4 comprises two clamping jaw plates 41 which are oppositely arranged, a plurality of layers of clamping jaw groups 42 which are arranged on each clamping jaw plate 41, and a horizontal driving mechanism 43 which is used for driving the two clamping jaw plates 41 to move relatively or reversely, and each layer of clamping jaw group 42 comprises a plurality of fork teeth 421 which are arranged at intervals along the horizontal direction. According to the utility model, the jacking mechanism 3 and the clamping jaw mechanisms 4 are arranged in a split mode, so that the processing requirement is low, the jacking mechanism 3 and the clamping jaw mechanisms 4 are good in independent operation stability, shake is avoided, the quality of products in the trays is ensured, meanwhile, each clamping jaw plate 41 is provided with a plurality of layers of clamping jaw groups 42, each layer of clamping jaw groups 42 can support the trays in the corresponding layer, the bearing and pressure equalizing of all the trays on the tray in the lowest layer are avoided, the bearing capacity in stacking is improved, and the stacking of trays with heavier weight is facilitated.
Referring to fig. 5-8, the clamping jaw plate 41 includes a horizontal plate 411 and a clamping jaw plate body 412 connected to the horizontal plate 411, wherein the horizontal plate 411 is connected to the horizontal driving mechanism 43, and the clamping jaw plate body 412 extends in a vertical direction. When the horizontal driving mechanism 43 works, the horizontal plate 411 is driven to drive the gripper plate body 412 to move along the horizontal direction, so as to clamp or release the tray.
Further, the horizontal driving mechanism 43 includes a horizontal driving cylinder 431 and a link mechanism 432, wherein an output end of the horizontal driving cylinder 431 and one end of the link mechanism 432 are both hinged to one of the horizontal plates 411, and the other end of the link mechanism 432 is hinged to the other horizontal plate 411. When the horizontal driving cylinder 431 pulls one of the horizontal plates 411, one end of one of the horizontal plates 411 pushes one end of the link mechanism 432 to move away from the other horizontal plate 411, and the other end of the link mechanism 432 moves towards the other horizontal plate 411, so that the other horizontal plate 411 is driven to move towards the other horizontal plate 411, namely, the two horizontal plates 411 do opposite movement; when the horizontal driving cylinder 431 pushes one of the horizontal plates 411, one of the horizontal plates 411 pulls one end of the link mechanism 432, and the other end of the link mechanism 432 moves away from one of the horizontal plates 411, thereby pushing the other horizontal plate 411 to move away from one of the horizontal plates 411, and the two horizontal plates 411 move away from each other.
Preferably, the top of the frame 1 is provided with a first support plate 11, the first support plate 11 passes through the jaw plate body 412, and the middle part of the link mechanism 432 is hinged to the first support plate 11. The first support plate 11 is fixed, so that the middle part of the link mechanism 432 can rotate relative to the first support plate 11, the first support plate 11 passes through the clamping jaw plate body 412, the clamping jaw plate body 412 can move horizontally conveniently, and interference to the clamping jaw plate body 412 is avoided.
In order to facilitate placement of the horizontal driving cylinder 431, it is preferable that the first support plate 11 is connected to the second support plate 12, and the horizontal driving cylinder 431 is disposed at the second support plate 12.
In order to facilitate the rectilinear movement of the jaw plate 41 in the horizontal direction, it is preferable that the top of the frame 1 is provided with two guide rails 13 disposed opposite to each other, and each horizontal plate 411 is connected with two sliding blocks 14, and the sliding blocks 14 are matched with the corresponding guide rails 13. In this way, the horizontal plate 411 moves linearly horizontally, so that the jaw plate body 412 moves linearly horizontally, thereby enabling the tines 421 of the jaw plate 41 to be precisely inserted into the tray, achieving stable clamping of the tray.
The lower portion of the gripper plate body 412 is preferably provided with a photoelectric sensor 4121. Detecting whether a tray exists at the clamping claw plate 41 through the photoelectric sensor 4121, and if the tray does not exist, directly jacking the jacking mechanism 3, so that the clamping claw plate 41 clamps the jacked tray; if a pallet exists, the pallet lifted to the position of the clamping jaw plate 41 is contacted with the pallet lifted by the jacking mechanism 3, the clamping jaw plate 41 is loosened, the jacking mechanism 3 is lifted to the position where the clamping jaw plate 41 can grab the pallet at the lowest layer, and then the clamping jaw plate 41 clamps the pallet at the lowest layer.
The preferred lifting assembly of this embodiment is synchronous riser 32, and lifting stability is good, ensures product quality, and lifting speed is fast, improves the folding dish efficiency.
Referring to fig. 9 to 11, the conveying mechanism 2 includes a conveying frame 21, a roller conveying line 22 provided on the conveying frame 21, the roller conveying line 22 including a plurality of rollers 221 arranged at intervals in a horizontal direction, and a pneumatic stopper 23 and at least one fixed stopper 24 provided on the conveying frame 21. The blocking of the sub-disc after conveying is realized through the fixed stopper 24, the limiting of the sub-disc is realized, the blocking of the sub-disc after conveying is realized through the pneumatic stopper 23, when the sub-disc is stacked on the master disc, the pneumatic stopper 23 can descend to avoid blocking, so that the sub-disc and the master disc can be conveyed out, and the next disc stacking process is facilitated.
Preferably, the drum 221 is provided with a rubber sleeve 2211, so as to improve the stability of tray transportation. Preferably, two limiting plates 211 are oppositely arranged on the conveying frame 21, and the conveying path of the tray is limited through the limiting plates 211, so that the accuracy of the stacking position of the subsequent tray is improved.
Specifically, the number of the fixed stoppers 24 is two, and the distance between the air stoppers 23 and the rear end of the roller conveyor line 22 is greater than the distance between the fixed stoppers 24 and the rear end of the roller conveyor line 22. Stable limiting of the sub-disc 5 is achieved through the two fixed stoppers 24, the pneumatic stoppers 23 are arranged on the middle vertical line of the connecting line of the two fixed stoppers 24, and are convenient to adapt to the structure of the master disc 6, so that limiting blocking of the master disc 6 is achieved, the pneumatic stoppers 23 are closer to the tail end of the roller conveying line 22, the conveying distance of the master disc 6 is convenient to be greater than that of the sub-disc 5, the edges of the master disc 6 protrude out of the edges of the sub-disc 5, and the sub-disc 5 is convenient to be better borne.
When the utility model is used, the first sub-disc is conveyed to the roller conveying line 22 from the last conveying line, stopping is carried out by the two fixed stoppers 24, the synchronous lifter 32 lifts the roller conveying line 22 to enable the first sub-disc on the roller conveying line 22 to lift to the clamping jaw mechanism 4 to be aligned with the fork teeth 421 of the lowest clamping jaw group 42, the lowest layer is set to be the first layer, the horizontal driving cylinder 431 is started, the two horizontal plates 411 are matched with the connecting rod mechanism 432 to enable the two opposite fork teeth 421 of the first layer to be inserted into the first sub-disc, clamping of the first sub-disc is achieved, then the synchronous lifter 32 drives the roller conveying line 22 to descend to the original position, the second sub-disc is conveyed to the roller conveying line 22, the synchronous lifter 32 lifts the roller conveying line 22 to enable the second sub-disc on the roller conveying line 22 to lift to be contacted with the first sub-disc, the horizontal driving cylinder 431 is started, the two horizontal plates 411 are moved away by the cooperation of the linkage 432, the first layer of fork 421 releases the first sub-disc, the synchronous lifter 32 continues to lift, the second sub-disc is aligned with the first layer of fork 421, the first sub-disc is aligned with the second layer of fork 421, the horizontal driving cylinder 431 is started, the two horizontal plates 411 are moved towards each other by the cooperation of the linkage 432, the first layer of fork 421 is inserted into the second sub-disc, the second layer of fork 421 is inserted into the first sub-disc, when a plurality of sub-discs are stacked, the fork 421 of each layer is inserted into the corresponding sub-disc, the master disc 6 is conveyed onto the roller conveying line 22, the master disc 6 is lifted by the pneumatic stopper 23, the synchronous lifter 32 lifts the roller conveying line 22, the master disc 6 on the roller conveying line 22 is lifted to be contacted with the last sub-disc, the horizontal driving cylinder 431 is started, the two horizontal plates 411 are moved away by the cooperation of the linkage 432, the lowest fork 421 releases the last sub disc, the synchronous lifter 32 descends to the initial position, and the pneumatic stopper 23 descends, so that the master disc 6 drives the plurality of sub discs stacked on the last sub disc to be conveyed out along the roller conveying line 22 for subsequent warehouse-in storage. The load weight in each layer of sub-trays 5 in this embodiment can reach 400kg. The sub-tray 5 of the present embodiment carries a battery, but is not limited to a battery, and may be other heavy-duty components.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (10)
1. A disc stack machine, comprising:
A frame;
A conveying mechanism;
The lifting mechanism comprises a lifting frame and a lifting assembly arranged on the lifting frame, the lifting frame is connected in the frame, and the lifting assembly is arranged below the conveying mechanism and drives the conveying mechanism to lift;
The clamping jaw mechanism is arranged on the frame and is positioned above the conveying mechanism, the clamping jaw mechanism comprises two clamping jaw plates which are oppositely arranged, a multi-layer clamping jaw group arranged on each clamping jaw plate, and a horizontal driving mechanism for driving the two clamping jaw plates to move relatively or away from each other, and each layer of clamping jaw group comprises a plurality of tines which are arranged at intervals along the horizontal direction.
2. The disc stacker of claim 1 wherein said jaw plate comprises a horizontal plate, a jaw plate body connected to said horizontal plate, said horizontal plate connected to said horizontal drive mechanism, said jaw plate body extending in a vertical direction.
3. A disc stacking machine according to claim 2, wherein the horizontal driving mechanism comprises a horizontal driving cylinder and a connecting rod mechanism, wherein the output end of the horizontal driving cylinder and one end of the connecting rod mechanism are hinged with one horizontal plate, and the other end of the connecting rod mechanism is hinged with the other horizontal plate.
4. A disc stacker according to claim 3, wherein a first support plate is provided on top of the frame, the first support plate passing through the jaw plate body, and the middle of the linkage is hinged to the first support plate.
5. The disc stacker of claim 4, wherein the first support plate is connected to a second support plate, and the horizontal drive cylinder is disposed on the second support plate.
6. The disc stacking machine according to claim 2, wherein two opposite guide rails are arranged at the top of the frame, each horizontal plate is connected with two sliding blocks, and the sliding blocks are matched with the corresponding guide rails.
7. A disc stacker according to claim 2, wherein a photoelectric sensor is provided at a lower portion of said jaw plate body.
8. A disc stacker as in claim 1 wherein said lift assembly is a synchronous lift.
9. The disc stacker of claim 1, wherein the conveying mechanism comprises a conveying frame and a roller conveying line arranged on the conveying frame, the roller conveying line comprises a plurality of rollers arranged at intervals along the horizontal direction, and the conveying frame is provided with a pneumatic stopper and at least one fixed stopper.
10. A disc stacker according to claim 9, wherein the number of fixed stops is two, the distance between the pneumatic stops and the tail end of the roller conveyor line being greater than the distance between the fixed stops and the tail end of the roller conveyor line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202322570502.5U CN220975416U (en) | 2023-09-21 | 2023-09-21 | Disc stacking machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202322570502.5U CN220975416U (en) | 2023-09-21 | 2023-09-21 | Disc stacking machine |
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CN220975416U true CN220975416U (en) | 2024-05-17 |
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CN202322570502.5U Active CN220975416U (en) | 2023-09-21 | 2023-09-21 | Disc stacking machine |
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CN (1) | CN220975416U (en) |
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2023
- 2023-09-21 CN CN202322570502.5U patent/CN220975416U/en active Active
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