CN220936699U - Efficient demolding device for frozen blocks of pet food - Google Patents

Abstract

The application relates to the technical field of pet food demoulding, in particular to a high-efficiency demoulding device for frozen blocks of pet food, which comprises a frame body, wherein a demoulding tray frame is arranged on the top side of the frame body, a plurality of equal-area areas are divided in the demoulding tray frame and used for simultaneously placing a plurality of frozen food moulds, and the high-efficiency demoulding device further comprises: the demoulding frame is fixedly connected to the top of one side of the frame body and extends to the upper part of the demoulding disc frame; the demoulding module is vertically connected to the part of the demoulding frame above the frame body in a sliding way and is in downward sliding contact with the frozen mould arranged on the demoulding disc frame; the sliding mechanisms are arranged on two opposite sides of the top of the frame body and are used for sliding the demolding disc frame; and the conveying mechanism is arranged at the part of the frame body, which corresponds to the lower part of the demoulding disc frame, and is used for conveying out the demoulded food frozen blocks. The application has the effects of improving the demoulding efficiency of the frozen blocks of the pet food and further improving the output efficiency of the production line of the pet food.

Description

Efficient demolding device for frozen blocks of pet food

Technical Field

The application relates to the technical field of pet food demoulding, in particular to a high-efficiency demoulding device for frozen blocks of pet food.

Background

Nowadays, with the continuous improvement of living standard, more and more people choose to raise pets, and people favor pets to drive the pet industry to develop vigorously, and also drive the pet food industry to rise.

The pet food is specially provided for pets and small animals, is a high-grade animal food between human food and traditional livestock and poultry feed, and has the effects of mainly providing nutrition substances required by basic vital activities and healthy growth and development for various pets, and maintaining and accelerating metabolism of the pets.

The manufacturing process of pet food has been developed into a streamline process, and the manufacturing process of pet food is briefly described as follows, raw materials of pet food such as meat, grains, nutritional agents and the like are mixed and ground, smashed and then injected into a mold for freezing to form a block body, and then the block body is demolded, packaged and refrigerated, and finally flows into the market.

The process of demolding pet food molds is usually operated manually, namely, a conveying belt with the front end communicated with a refrigerator conveys food frozen molds which are placed by a person leaving the refrigerator to a demolding device, and the demolding device is operated manually to extrude food frozen blocks from the molds. However, the existing pet food demolding device can only meet the requirement of single demolding of workers, and is low in efficiency.

Aiming at the related technology, the prior pet food mold can be improved, the number of the mountable molds of the demolding device is increased for a single time, and the demolding efficiency of the food frozen block is improved.

Disclosure of Invention

In order to improve the demolding efficiency of the frozen pet food block and further improve the output efficiency of a pet food production line, the invention provides a high-efficiency demolding device for the frozen pet food block.

The invention provides a high-efficiency demolding device for frozen blocks of pet food, which adopts the following technical scheme:

the high-efficiency demolding device for the frozen blocks of the pet food comprises a frame body, wherein a demolding tray frame is arranged on the top side of the frame body, and a plurality of equal-area areas are divided in the demolding tray frame and used for simultaneously placing a plurality of frozen molds of the food;

The demoulding frame is fixedly connected to the top of one side of the frame body and extends to the upper part of the demoulding disc frame;

The demoulding module is vertically connected to the part of the demoulding frame above the frame body in a sliding way and is in downward sliding contact with the food frozen mould arranged on the demoulding disc frame;

the sliding mechanisms are arranged on two opposite sides of the top of the frame body and are used for sliding the demolding disc frame;

And the conveying mechanism is arranged at the part of the frame body, which corresponds to the lower part of the demoulding disc frame, and is used for conveying out the demoulded food frozen blocks.

According to the technical scheme, a plurality of food frozen molds are arranged on a conveying belt by a warehouse-out personnel according to the installation layout of the demolding disc frames, the conveying belt of the pet food frozen blocks at the front end conveys the plurality of food frozen molds to the demolding disc frames at the top of the frame body, each pet food frozen block precisely falls in the area of each demolding disc frame according to the arrangement of the tail end of the conveying belt, then the position of the demolding disc frame at the top of the frame body is controlled by a worker through a control sliding mechanism, the frozen molds arranged on each area are sequentially aligned with the demolding modules sliding on the demolding frames, when each frozen mold is aligned with the demolding modules, the worker presses down the demolding modules, the demolding modules are abutted against the food frozen blocks in the molds and press down, the mold bodies erected on the demolding disc frames are static, so that the food frozen blocks are extruded out of the molds and move down to the conveying mechanism below the frame body, and are conveyed to the packaging line at the rear end by the conveying mechanism for continuous conveying; the scheme is that the demoulding disc frame can bear a plurality of food frozen blocks at a time, a worker can control the sliding mechanism by one hand and simultaneously control the demoulding module by the other hand, and the two hands are simultaneously operated to rapidly realize a plurality of food frozen moulds which are installed on the demoulding disc frame in a single batch.

Optionally, the sliding mechanism comprises;

the rollers are arranged at two opposite sides and two ends of the demolding disc frame, and correspondingly, roller grooves for rolling guide of the rollers are formed in two same sides of the frame body.

Through adopting above-mentioned technical scheme, the reduction friction loss that roller drive's mode can be the maximize, in this scheme, every batch of food frozen blocks that arrange the distribution all need the drawing of patterns dish frame reciprocal slip, and under the high frequency slip of drawing of patterns dish frame, the friction loss that rolling drive's mode possessed is little, and transmission efficiency is high comparatively matches the design of this scheme, based on this, sets up the rolling direction that the gyro wheel groove passes through the restriction gyro wheel in support body top side, and then restricts the slip direction of drawing of patterns dish frame.

Optionally, the demolding tray frame comprises;

the demolding rods are arranged in parallel in the width direction of the demolding disc frame and are distributed at equal intervals;

the demoulding rack rod is arranged at the middle part of the demoulding tray frame in parallel with the length direction of the demoulding tray frame, and two sides of the demoulding rack rod and the demoulding tray frame are provided with through holes for inserting the demoulding rack rod.

By adopting the technical scheme, the method can adapt to the frozen block removal process of the food frozen molds with different specifications, when molds with different lengths are arranged on the demolding tray frame, in order to further improve the single-batch frozen mold removal modulus, a demolding frame rod parallel to the width direction of the demolding tray frame is penetrated in the middle part of the length direction of the demolding rod, and the installation area of the food frozen mold is divided into two parts, so that double food frozen molds are installed; in order to realize flexible adjustment of the frozen food mold demolding of different specifications, the scheme adopts a mode of inserting the demolding rack rod into the demolding rack.

Optionally, further comprising;

The sliding frame is arranged between the demolding disc frame and the frame body, guide rail grooves are formed in two sides of the bottom side of the sliding frame and used for sliding in the width direction of the demolding disc frame, and correspondingly, guide rails are fixedly connected on two sides of the top side of the frame body corresponding to the guide rail grooves.

Through adopting above-mentioned technical scheme, after the mounting area of drawing of patterns hack lever with the food frozen mould divide into two, consider that conveyer belt transportation food frozen mould can only transport one row that drawing of patterns dish frame is close to the conveyer belt under the condition that the manual work does not intervene, this scheme sets up the balladeur train in drawing of patterns dish frame below additionally, realize drawing of patterns dish frame and remove towards the one end that is close to the conveyer belt, behind the conveyer belt with the food frozen mould carry the drawing of patterns dish frame to be close to one row of conveyer belt, the workman slides the balladeur train towards the direction of conveyer belt, slide the one row of food frozen block after will installing to conveyer belt one end below, keep away from one side that the conveyer belt was kept away from to the drawing of patterns dish frame and be close to the conveyer belt for the food frozen mould is transported to the drawing of patterns dish frame completely.

Optionally, the demolding blocks are provided in plurality.

Further, it includes;

The connecting rods are vertically arranged and correspond to the demolding blocks one by one, one end of each connecting rod is in threaded connection with the demolding block, and the other end of each connecting rod is in sliding connection with the demolding frame;

The distance adjusting holes vertically penetrate through the upper part of the demolding frame body, and are distributed in a plurality of equidistant mode along the length direction of the demolding frame and are used for inserting connecting rods.

Through adopting above-mentioned technical scheme, consider after the installation region of original food frozen mould is equal area segmentation again, need be used for the drawing of patterns piece to divide into two with the drawing of patterns piece is corresponding, every drawing of patterns piece is aimed at the installation region of every row of food frozen mould, when workman slides the drawing of patterns dish frame, two drawing of patterns pieces aim at the food frozen block of two rows of relevant positions simultaneously, the workman drives the corresponding structure of drawing of patterns frame simultaneously, move down simultaneously with two drawing of patterns pieces and realize the drawing of patterns of food frozen block, thereby realize under the circumstances that need not to increase complicated operation, increase the drawing of patterns efficiency of the food mould of little specification, based on this, utilize the position of roll adjustment hole regulation connecting rod, when changing, the workman is first twisted the loose and is taken off the module, remove from the roll adjustment hole of taking off the module and connecting rod down again, peg graft into suitable position, connect again and take off the module and connecting rod, the drawing of patterns frame can.

Optionally, a protective layer is arranged at the bottom side of the demolding block.

Through adopting above-mentioned technical scheme, because pet food is mostly meat lipid food raw materials and constitutes, and the environment is comparatively moist, and in order to guarantee intensity, the drawing of patterns piece is mostly constituteed by metal material, in order to prevent drawing of patterns piece corrosion, this scheme sets up the protective layer at the bottom side of drawing of patterns piece, avoids taking off module and food frozen block direct contact.

Optionally, the conveying mechanism includes;

The conveying plate is obliquely arranged towards one end, and an adjusting mechanism for adjusting the gradient of the conveying plate is arranged at one end of the frame body, which corresponds to the downward inclination of the conveying plate.

Through adopting above-mentioned technical scheme, the conveying board slope sets up, and is made by smooth stainless steel material, guarantees the direct landing of drawing of patterns frozen block, and utilizes adjustment mechanism to adjust the slope of conveying board and can adapt to the conveyer line of rear different co-altitude.

Optionally, the adjusting mechanism includes;

The support rods are horizontally arranged, and two ends of the support rods are spliced with two sides of the frame body;

the height-adjusting holes are formed in two sides of the frame body in a matched mode, and the height-adjusting holes are distributed at equal intervals along the height direction of the frame body.

Through adopting above-mentioned technical scheme, adjustment mechanism adopts simplest design mode, and the ascending one end both sides of delivery plate slope rotate with the support body to be connected, and the other end is the free end, carries on the bracing piece, through the level of height-adjusting hole regulation bracing piece, and then adjusts the difference in height at delivery plate both ends, realizes the change of delivery plate slope.

Drawings

Fig. 1 is a schematic overall structure of an embodiment of the present application.

FIG. 2 is a schematic view showing the structure of the mold release tray and the tray body according to the embodiment of the present application.

Fig. 3 is an exploded view of an embodiment of the present application for highlighting a carriage.

Reference numerals illustrate: 1. a frame body; 11. a guide rail; 12. a conveying plate; 13. a support rod; 14. a height-adjusting hole; 2. a demolding disc frame; 21. a stripper rod; 22. a demoulding rack rod; 23. removing the die carrier; 231. a door frame; 232. a connecting rod; 233. removing the module; 234. a distance adjusting hole; 24. a roller; 25. a handle; 3. a conveyor belt; 31. freezing the food; 4. a carriage; 41. a roller groove; 42. a guide rail groove.

Detailed Description

The application is described in further detail below with reference to fig. 1-3.

The embodiment of the application discloses a high-efficiency demolding device for frozen blocks of pet food. Referring to fig. 1, a high-efficiency demoulding device for frozen blocks of pet food comprises a frame body 1 and a demoulding tray frame 2 arranged above the frame body 1, wherein the demoulding tray frame 2 is used for installing a food frozen mould 31, a conveying frame is arranged on one side of the frame body 1, a conveying belt 3 which is horizontally arranged is installed on the conveying frame, and the belt surface of the conveying belt 3 is higher than the demoulding tray frame 2. The conveyer belt 3 communicates the refrigerator, and the personnel of going out put food frozen mould 31 on conveyer belt 3, transport food frozen mould 31 towards drawing of patterns dish frame 2 through conveyer belt 3 to fall to drawing of patterns dish frame 2, wait for follow-up workman to carry out the drawing of patterns process.

Referring to fig. 2, the body of the knock out plate holder 2 has a rectangular shape with a length greater than a width, the knock out plate holder 2 includes a plurality of knock out rods 21 parallel to the width direction of the knock out plate holder 2, the knock out rods 21 divide the inner area of the knock out plate holder 2 into a plurality of equal area areas as mounting areas for the food freezing molds 31 for clamping the food freezing molds 31 dropped from the end of the conveyor belt 3.

Referring to fig. 1 and 2, based on the above design, considering that the sizes of the food freezing molds 31 with different specifications are different, the space utilization rate is low because the food freezing molds 31 with smaller sizes are separately placed in the installation area with larger area, so that the single holding capacity of the demolding tray 2 can be increased for the food freezing molds 31 with smaller sizes, therefore, the two sides of the demolding tray 2 and the middle part of the demolding rod 21 are respectively provided with a perforation, and meanwhile, one demolding rack rod 22 parallel to the length direction of the demolding tray 2 is inserted, the installation area of the demolding tray 2 with the original demolding rod 21 is divided into two again, and the food freezing molds 31 with smaller sizes are correspondingly installed. The worker can choose whether to insert the mold stripping frame bar 22 according to the size of the food freezing mold 31.

Referring to fig. 2, a demoulding frame 23 is fixedly connected to the top of one side of a frame body 1, the demoulding frame 23 is in a door shape, the top of the demoulding frame 23 extends to the upper parts of the frame body 1 and a demoulding disc frame 2, a portal 231 is vertically connected in a sliding manner to the part of the demoulding frame 23 extending to the upper part of the frame body 1, and two sides of the portal 231 are spliced with the tops of two sides of the demoulding frame 23; the bottom end of the portal 231 is in threaded connection with a vertically arranged connecting rod 232, and the bottom of the connecting rod 232 penetrates through the demoulding frame 23 to extend below the demoulding frame 23 and is in threaded connection with a demoulding block 233; thus, after the mold release frame 2 is mounted with the food mold 31, the worker moves the door frame 231 downward to bring the mold release block 233 into contact with the food mold 31, the food mold 31 is mounted on the mold release frame 2, and the food mold is pushed by the mold release block 233 to be released from the food mold 31.

Referring to fig. 2, in order to realize the demolding tray frame 2 of the demolding module 233 after the demolding frame rod 22 is installed in a matching manner, a plurality of distance adjusting holes 234 are vertically penetrated in the portion of the demolding frame 23 extending to the upper side of the demolding tray frame 2 for inserting the connecting rods 232. Based on this, the worker inserts each connecting rod 232 into a different distance-adjusting hole 234 to adjust the position of the stripping module 233, so that the stripping module 233 abuts against the proper position of the food frozen block. When the position of the connecting rod 232 is adjusted, a worker firstly unscrews the module 233, cancels the threaded connection between the module 233 and the connecting rod 232, unscrews the connecting rod 232, cancels the threaded connection between the connecting rod 232 and the door frame 231, and then inserts the connecting rod 232 into the corresponding distance adjusting hole 234 for re-screwing.

It should be noted that, in this embodiment, the two demolding blocks 233 should be symmetrically distributed.

In this embodiment, a protective layer is laid on the bottom of the demolding block 233, so as to prevent the demolding block 233 from directly contacting with pet food, and long-term operation results in rusting of the demolding block 233.

Referring to fig. 2 and 3, the bottom side of the demolding tray 2 is rotatably connected with a plurality of rollers 24, the plurality of rollers 24 are arranged on two adjacent sides of the demolding tray 2, which are close to the demolding tray 23, so as to realize the rolling of the demolding tray 2 towards the demolding tray 23, and correspondingly, in order to realize the limitation of the rolling direction of the rollers 24, namely, ensure the forward sliding of the demolding tray 2, two guide rails 11 are arranged on the corresponding two sides of the top side of the frame body 1 corresponding to the rollers 24; a handle 25 is fixedly connected to one side of the demoulding disc frame 2. The worker operates the handle 25 by one hand, pulls the demoulding disc frame 2 towards the demoulding frame 23, aligns the area where the food frozen mould 31 is installed with the demoulding module 233, presses the door frame 231 by one hand, enables the demoulding module 233 to extrude the food frozen blocks through the downward movement of the door frame 231, and repeats the process after extrusion, so that the demoulding of the food frozen blocks on the single-batch demoulding frame 23 is completed.

Referring to fig. 1 and 3, considering that after the demolding frame 2 is inserted into the demolding frame rod 22 to divide the installation area into two rows, the food freezing mold 31 with smaller size can only fall on one row of the demolding frame 2 close to the conveying belt 3, so that the sliding frame 4 is arranged between the demolding frame 2 and the frame body 1 and used for sliding the demolding frame 2 close to the conveying belt 3, the bottom end of the sliding frame 4 is fixedly connected with the guide rail groove 42 parallel to the two side edges of the demolding frame 23, correspondingly, the guide rail 11 adapting to the guide rail groove 42 is fixedly connected with the top end of the frame body 1, the guide rail 11 slides in the guide rail groove 42, sliding of the sliding frame 4 relative to the frame body 1 is realized, and sliding of the demolding frame 2 towards one side close to the conveying belt 3 is realized.

Referring to fig. 1 and 3, a conveying plate 12 is obliquely arranged below a demolding disc frame 2 in a frame body 1, the conveying plate 12 is obliquely arranged towards one end, one obliquely upward end of the conveying plate 12 is rotationally connected with two sides of the frame body 1, one obliquely downward end of the conveying plate 12 is a free end, a supporting rod 13 horizontally arranged is inserted into one obliquely downward end of the frame body 1 corresponding to the conveying plate 12, height adjusting holes 14 are horizontally formed in two sides of the frame body 1 corresponding to the supporting rod 13, and the gradient of the conveying plate 12 is flexibly adjusted according to the height of a rear-end conveying belt 3 by inserting the supporting rod 13 into the height adjusting holes 14 at different heights. The frozen food blocks removed from the demoulding disc frame 2 fall onto the inclined conveying plate 12, and slide onto the rear-end conveying belt 3 under the guidance of the conveying plate 12.

The implementation principle of the efficient demolding device for the frozen blocks of the pet food provided by the embodiment of the application is as follows: the staff decides whether to peg graft the drawing of patterns hack lever 22 according to the food frozen mould 31 size of actual food frozen mould 31 first to according to the height of rear conveyer belt 3 decides the height of bracing piece 13, take peg graft drawing of patterns hack lever 22 as an illustration, conveyer belt 3 transports the food frozen mould 31 that front end personnel put the completion towards drawing of patterns dish frame 2, to single row of food frozen mould 31 settle to the one side that drawing of patterns dish frame 2 is close to conveyer belt 3, then the staff promotes drawing of patterns dish frame 2 towards conveyer belt 3, utilize the sliding connection of balladeur train 4 and support body 1, align the terminal of conveyer belt 3 with the drawing of patterns dish frame 2 not installed food frozen mould 31, make food frozen mould 31 drop to drawing of patterns dish frame 2 from conveyer belt 3, accomplish the material loading of two rows of drawing of patterns dish frame 2 work area.

After the food freezing mold 31 is mounted on the demolding tray frame 2, a worker operates the handle 25 by one hand, pulls the demolding tray frame 2 towards the demolding frame 23, aligns the area where the food freezing mold 31 is mounted with the demolding module 233, presses the gantry 231 by one hand, presses the demolding module 233 to extrude the food frozen blocks through the downward movement of the gantry 231, and repeats the above process by the worker after extrusion is completed, so that demolding of the food frozen blocks on the single-batch demolding frame 23 is completed.

The demolded frozen food pieces slide from the bottom conveyor plate 12 onto the rear conveyor belt 3.

The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.

Claims (8)

1. The utility model provides a high-efficient shedder of pet food frozen block which characterized in that: the food freezing mold comprises a frame body (1), wherein a demolding disk frame (2) is arranged on the top side of the frame body (1), a plurality of equal-area areas are divided inside the demolding disk frame (2) and used for simultaneously placing a plurality of food freezing molds (31), and the food freezing mold further comprises;

the demoulding frame (23) is fixedly connected to the top of one side of the frame body (1) and extends to the upper part of the demoulding disc frame (2);

The demoulding module (233) is vertically connected to the part of the demoulding frame (23) above the frame body (1) in a sliding way, and is in downward sliding contact with the food freezing mould (31) arranged on the demoulding disc frame (2);

The sliding mechanisms are arranged on two opposite sides of the top of the frame body (1) and are used for sliding the demolding disc frame (2);

the conveying mechanism is arranged at the part of the frame body (1) corresponding to the lower part of the demoulding disc frame (2) and is used for conveying out the demoulded food frozen blocks.

2. The efficient stripping apparatus for frozen pet food pieces of claim 1, wherein: the sliding mechanism comprises;

the rollers (24) are arranged at two opposite sides and two ends of the demolding disc frame (2), and correspondingly, roller grooves (41) for guiding the rollers (24) in a rolling way are formed in two identical sides of the frame body (1).

3. The efficient stripping apparatus for frozen pet food pieces of claim 1, wherein: the demoulding disc frame (2) comprises;

a plurality of demoulding rods (21) are arranged in parallel in the width direction of the demoulding disc frame (2), and the plurality of demoulding rods (21) are distributed at equal intervals;

The demolding rack rod (22) is arranged at the middle part of the demolding tray frame (2) in parallel with the length direction of the demolding tray frame (2), and two sides of the demolding rod (21) and the demolding tray frame (2) are provided with through holes for inserting the demolding rod (21).

4. The efficient stripping apparatus for frozen pet food pieces of claim 1, wherein: also comprises;

The sliding frame (4) is arranged between the demolding disc frame (2) and the frame body (1), guide rail grooves (42) are formed in two sides of the bottom side of the sliding frame and used for sliding in the width direction of the demolding disc frame (2), and correspondingly, guide rails (11) are fixedly connected on two sides of the top side of the frame body (1) corresponding to the guide rail grooves (42).

5. The efficient stripping apparatus for frozen pet food pieces of claim 1, wherein: the demolding block (233) is provided with a plurality of demolding blocks;

further, it includes;

The connecting rods (232) are vertically arranged and correspond to the demolding blocks (233) one by one, one end of each connecting rod is in threaded connection with the demolding block (233), and the other end of each connecting rod is in sliding connection with the demolding frame (23);

the distance adjusting holes (234) vertically penetrate through the upper part of the demoulding frame (23) on the frame body (1), and are distributed in a plurality of equal intervals along the length direction of the demoulding frame (23) and are used for inserting connecting rods (232).

6. The efficient stripping apparatus for frozen pet food pieces of claim 5, wherein: and a protective layer is arranged at the bottom side of the demolding block (233).

7. The efficient stripping apparatus for frozen pet food pieces of claim 1, wherein: the conveying mechanism comprises;

The conveying plate (12) is obliquely arranged towards one end, and an adjusting mechanism for adjusting the gradient of the conveying plate (12) is arranged at one end of the frame body (1) corresponding to the obliquely downward conveying plate (12).

8. The efficient stripping apparatus for frozen pet food pieces of claim 7, wherein: the adjustment mechanism includes;

the support rods (13) are horizontally arranged, and two ends of the support rods are spliced with two sides of the frame body (1);

the height-adjusting holes (14) are formed in two sides of the frame body (1) in a matched mode, and the supporting rods (13) are distributed at equal intervals along the height direction of the frame body (1).