CN113199559B

CN113199559B - Automatic die cutting and distributing equipment for smart cards

Info

Publication number: CN113199559B
Application number: CN202110331683.9A
Authority: CN
Inventors: 郭喜伦; 张士兵; 雷伟
Original assignee: Shenzhen Zhengdafei Smart Card Co ltd
Current assignee: Shenzhen Zhengdafei Smart Card Co ltd
Priority date: 2021-03-29
Filing date: 2021-03-29
Publication date: 2022-08-05
Anticipated expiration: 2041-03-29
Also published as: CN113199559A

Abstract

The automatic die-cutting and material-distributing equipment comprises a die-cutting rack, wherein an upper die is arranged on the die-cutting rack, a mounting plate is arranged above the upper die, a first cylinder is arranged on the mounting plate, a piston rod of the first cylinder is connected with the upper die, a lower die is arranged below the upper die, a die-cutting structure is arranged on the bottom surface of the upper die, a forming structure corresponding to the die-cutting structure is arranged on the top surface of the lower die, and the die-cutting structure and the forming structure form a die-cutting station; a second air cylinder is arranged on one side, away from the die cutting station, of the die cutting rack, a piston rod of the second air cylinder is connected with a lower die, and a material pushing assembly is arranged on the lower die; one side of the die cutting rack is provided with a feeding conveying mechanism for conveying the whole card to a die cutting station, a material receiving and distributing mechanism is arranged below the die cutting station, and the material pushing assembly pushes the die-cut smart card to the material receiving and distributing mechanism. But this application has automatic cross cutting smart card and automatic classification smart card, reduces work load, improves work efficiency's effect.

Description

Automatic die cutting and distributing equipment for smart cards

Technical Field

The application relates to the field of smart card preparation, especially relate to a smart card automatic die cutting divides material equipment.

Background

Smart cards are common in our daily lives and include various bank cards, identification cards, social security cards, campus cards, subway bus cards, membership cards, access control cards, and the like. The card is classified into a PVC card, an inductive IC card, a magnetic stripe card, a barcode card, a certificate card, etc. according to different standard categories. The intelligent card has the advantages of simple and beautiful appearance, simple manufacture, convenient carrying, various purposes and wide application prospect.

Because the volume of a single intelligent card is small, the intelligent card can be manufactured into a whole card in batch according to a typesetting mode usually, a plurality of intelligent cards are attached to the whole card and then cut manually, the cutting is similar to the cutting after the photos are printed in batch, the intelligent cards are classified manually after being cut, and the intelligent cards of the same type are sorted and put together.

In view of the above-mentioned related technologies, the inventor believes that there are defects that manual cutting of the smart card and manual sorting of the smart card are large in workload and low in efficiency.

Disclosure of Invention

In order to improve artifical intelligent card and cut and artifical classify work load big to the intelligent card, and the problem of inefficiency, this application provides an automatic cross cutting of intelligent card divides material equipment.

The application provides a smart card automatic die cutting divides material equipment adopts following technical scheme:

an automatic die-cutting and material-distributing device for smart cards comprises a die-cutting rack, wherein an upper die is arranged on the die-cutting rack in a sliding mode along the vertical direction, a mounting plate is arranged above the upper die, a first air cylinder is mounted on the mounting plate, a piston rod of the first air cylinder penetrates through the mounting plate and is connected to the upper die, a lower die is arranged below the upper die in the sliding mode along the horizontal direction, a die-cutting structure is arranged on the bottom surface of the upper die, a forming structure corresponding to the die-cutting structure is arranged on the top surface of the lower die, the die-cutting structure and the forming structure form a die-cutting station, and the smart cards are die-cut through the die-cutting structure and the forming structure;

a second air cylinder is arranged on one side, far away from the die cutting station, of the die cutting rack, a piston rod of the second air cylinder is connected to the lower die, when the lower die moves to enable the forming structure to correspond to the die cutting structure, one side, far away from the forming structure, of the lower die extends out of the upper die, and a material pushing assembly is arranged at the position, far out of the upper die, of the lower die;

one side of the die cutting rack is provided with a feeding conveying mechanism for conveying the whole card to a die cutting station, a material receiving and distributing mechanism is arranged below the die cutting station, and the material pushing assembly pushes the die-cut smart card to the material receiving and distributing mechanism.

By adopting the technical scheme, after a whole card is placed on the feeding conveying mechanism, the whole card is conveyed towards a die cutting station through the feeding conveying mechanism, the feeding conveying mechanism firstly conveys a plurality of smart cards in a first row on the whole card to the die cutting station, the piston rod of the first air cylinder pushes the upper die to move downwards, the die cutting of the smart cards is realized through the die cutting structure and the forming structure, the piston rod of the first air cylinder pulls the upper die to move upwards, at the moment, the piston rod of the second air cylinder pulls the lower die to move towards the direction far away from the die cutting station, and in the process, the material pushing assembly pushes the die-cut smart cards to the material receiving and distributing mechanism;

then the material pushing assembly resets, a piston rod of the air cylinder II pushes the lower die towards the die cutting station to reset the lower die, then the feeding conveying mechanism conveys a plurality of smart cards in a second row on the whole card to the die cutting station, a piston rod of the air cylinder I pushes the upper die to move downwards again, the die cutting of the smart cards is realized again through the die cutting structure and the forming structure, then the operation is repeated, the die-cut smart cards are pushed to the material receiving and distributing mechanism, and the die cutting work of the first whole card is completed after all the smart cards on the whole card are die-cut and stacked on the material receiving and distributing mechanism;

and then, carrying out die cutting on the second whole card, analogizing in turn, and in the process, automatically classifying the cut smart cards through the material receiving and distributing mechanism, and clamping the smart cards of the same type together.

Optionally, the feeding conveying mechanism includes a conveying platform, the top surface of the conveying platform is flush with the top surface of the lower mold, a transmission groove is formed in the side wall of the conveying platform along the length direction, two ends in the transmission groove are connected with synchronous pulleys, a transmission belt is wound between the two synchronous pulleys, a first motor is mounted on the conveying platform, one of the synchronous pulleys is coaxially connected to an output shaft of the first motor, a transmission guide rail is arranged in a region where the transmission belt is wound in the transmission groove, a transmission block is slidably arranged on the transmission guide rail and connected with the transmission belt, the transmission block extends out of the side wall of the conveying platform, a lower clamping plate is arranged on one side of the transmission block close to the die cutting station, the top surface of the lower clamping plate is flush with the top surface of the conveying platform, and an upper clamping plate is correspondingly arranged above the lower clamping plate, and a third air cylinder is installed on the bottom surface of the transmission block, and a piston rod of the third air cylinder vertically penetrates through the transmission block upwards and is connected to the upper clamping plate.

Through adopting above-mentioned technical scheme, the operator will put whole card and just place on conveying platform to make the side of whole card arrange in on the lower plate, then the piston rod pulling upper plate of cylinder three moves down, thereby it cliies the side of whole card through upper plate and lower plate, and drive belt is ordered about in a motor operation and rotates, and drive belt rotates and drives the transmission piece and remove along drive rail, thereby can carry whole card towards the cross cutting station.

Optionally, the die cutting structure includes a transverse cutter connected to the bottom surface of the upper die and a plurality of longitudinal cutters connected to the bottom surface of the upper die, the transverse cutter is connected to the longitudinal cutters, the transverse cutter corresponds to a transverse slit of the whole card, the length of the transverse cutter is the same as the total length of the transverse slit of the whole card, the longitudinal cutters are arranged in one-to-one correspondence with the longitudinal slits of the whole card, and the length of the longitudinal cutter is the same as the length of the longitudinal slit of a single smart card on the whole card.

By adopting the technical scheme, the transverse cutter and the longitudinal cutters are driven to move downwards in the moving-downwards process of the upper die, and the transverse cutter and the longitudinal cutters are aligned to the transverse joint seam and the longitudinal joint seam on the whole card, so that the intelligent card is accurately die-cut.

Optionally, the forming structure includes a transverse forming groove formed in the top surface of the lower mold and a plurality of longitudinal forming grooves formed in the top surface of the lower mold, the transverse forming groove and the transverse cutter are arranged correspondingly, and the longitudinal forming grooves and the longitudinal cutters are arranged correspondingly one to one.

Through adopting above-mentioned technical scheme, horizontal shaping groove sets up corresponding to horizontal cutter, and a plurality of vertical shaping grooves one-to-one set up corresponding to a plurality of vertical cutters to the cooperation is realized the accurate cross cutting to the smart card.

Optionally, the pushing assembly includes a cylinder four mounted on the lower die and a pushing plate connected to four piston rods of the cylinder, the telescopic direction of the four piston rods of the cylinder is the same as the sliding direction of the lower die, and the bottom surface of the pushing plate contacts with the top surface of the lower die.

Through adopting above-mentioned technical scheme, after the smart card was cut to the cross cutting station mould, the second pulling bed die of cylinder moved towards the direction of keeping away from the cross cutting station, and at this in-process, the cylinder fourth promoted the scraping wings and moved towards the direction of cross cutting station to the scraping wings promotes these smart cards that cross cut to connect material feed mechanism on.

Optionally, a plurality of clamping plates are arranged on one side, facing the die cutting station, of the material pushing plate at equal intervals, and the clamping plates and the longitudinal slits of the whole card are arranged in a one-to-one correspondence manner.

Through adopting above-mentioned technical scheme, the separation card board that sets up is used for separating two adjacent smart cards that the cross cutting is good to reduce the in-process that the scraping wings promoted the smart card, the possibility of displacement takes place for the relative position of these smart cards, makes the smart card can accurately fall on material receiving and distributing mechanism steadily.

Optionally, the material receiving and distributing mechanism comprises a conveying frame arranged below the die cutting station, one end of the conveying frame, which is far away from the die cutting station, extends out of the die cutting frame, two ends of the conveying frame are connected with conveying belt wheels, a conveying belt is wound between the two conveying belt wheels, a motor II is arranged on the conveying frame, one of the conveying belt wheels is coaxially connected to an output shaft of the motor II, the conveying belt is connected with a plurality of blocking plates at equal intervals, and a space for accommodating an intelligent card is formed between every two adjacent blocking plates;

a material distribution platform is arranged on one side of the conveying frame, which extends out of the die cutting rack, a plurality of material distribution partition plates are arranged on the material distribution platform at equal intervals, the distance between every two adjacent material distribution partition plates is the same as the distance between every two adjacent blocking and clamping plates, a material distribution space for accommodating the smart cards of the same type is formed between every two adjacent material distribution partition plates, the total number of the material distribution spaces is equal to the total number of all the smart cards on the whole card, the material distribution spaces are equally divided into a plurality of material distribution intervals, the number of the material distribution intervals is equal to the number of the smart cards in the same column on the whole card, and the number of the material distribution spaces in each material distribution interval is equal to the number of the smart cards in the same row on the whole card;

the conveying frame is provided with a material moving assembly on one side opposite to the material distributing platform, and the intelligent card on the conveying belt is moved to the material distributing space corresponding to the material distributing platform through the material moving assembly.

By adopting the technical scheme, after all the smart cards on the first whole card are subjected to die cutting, the smart cards are stacked in each space formed by every two adjacent blocking plates on the conveying belt, the second motor operates to drive the conveying belt to rotate, the smart cards obtained by die cutting of the first whole card are conveyed towards the direction of the material distribution platform, until the smart cards are conveyed to the material distribution interval corresponding to the first station, the second motor stops operating, and the material moving assembly moves the smart cards obtained by die cutting of the first whole card at the uppermost layer into each material distribution space in the material distribution interval of the first station;

meanwhile, all the smart cards on the second whole card are subjected to die cutting, after all the smart cards on the second whole card are subjected to die cutting, the second motor operates again to drive the conveying belt to rotate, the smart cards obtained by die cutting of the second whole card are conveyed towards the direction of the material distribution platform until the smart cards are conveyed to the material distribution interval corresponding to the first station, the second motor stops running, the smart card obtained by die cutting of the first whole card is conveyed to the material distribution interval corresponding to the second station, the material moving assembly moves the smart card obtained by die cutting of the second whole card at the uppermost layer into each material distribution space in the material distribution interval of the first station, and moves the smart card obtained by die cutting of the first whole card at the second layer into each material distribution space in the material distribution interval of the second station;

by repeating the action process, the smart cards of the same type can be always stored in the same material distribution space, so that the automatic classification of the smart cards is realized.

Optionally, the material moving assembly comprises a fixed plate mounted on the side wall of the conveying frame, a moving plate is arranged above the fixed plate, a fifth air cylinder is mounted on the bottom surface of the fixed plate, a piston rod of the fifth air cylinder vertically penetrates upwards through the fixed plate and is connected to the moving plate, a sixth air cylinder is mounted on one side of the moving plate, which is opposite to the material distributing platform, a piston rod of the sixth air cylinder penetrates through the moving plate, a transverse support rod is connected to the piston rod of the sixth air cylinder, a plurality of air pipes are connected to the bottom of the transverse support rod at equal intervals, the number of the air pipes is the same as that of the material distributing spaces, the air pipes and the material distributing spaces are arranged in a one-to-one correspondence manner, a suction cup is connected to the bottom of each air pipe, a main pipe is arranged at the top of the transverse support rod, one end of the main pipe is closed, the other end of the main pipe is connected with an air source, and the main pipe is connected with a plurality of branch pipes, the plurality of branch pipelines are connected with the plurality of air pipes in a one-to-one correspondence mode, and the transverse supporting rods are provided with brackets for supporting the main pipelines.

Through adopting above-mentioned technical scheme, five pulling movable plates of cylinder move down, make each sucking disc arrange each smart card on the conveyer in, the air supply is bled simultaneously to each sucking disc, thereby catch each smart card, then five promotion movable plates of cylinder move up, six promotion horizontal stay bars of cylinder move towards dividing the material platform again, make each smart card move to each and divide the material space directly over, five pulling movable plates of cylinder move down again at this moment, make each smart card arrange each branch material space in, the air supply supplies air simultaneously towards each sucking disc in order to release the smart card, thereby deposit each smart card and adorn in corresponding branch material space.

Optionally, the material distributing platform is arranged downwards towards one side far away from the conveying frame in an inclined manner, a plurality of material receiving boxes are arranged on one side far away from the conveying frame of the material distributing platform, and the plurality of material receiving boxes and the plurality of material distributing spaces are arranged in a one-to-one correspondence manner.

By adopting the technical scheme, the material distributing platform is obliquely and downwards arranged towards one side far away from the conveying frame, so that the intelligent card can automatically slide into the material receiving box along the material distributing platform to be stored and loaded after being placed into the material distributing space.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the intelligent cards are automatically conveyed into the die cutting mechanism by the feeding conveying mechanism, the intelligent cards are automatically die-cut by the die cutting mechanism, and the cut intelligent cards are automatically classified and stored by the receiving and distributing mechanism, so that the intelligent card sorting and storing device has the advantages of small workload and high efficiency compared with a mode of manually cutting the intelligent cards and manually classifying the intelligent cards;

2. the die cutting structure on the bottom surface of the upper die and the forming structure on the top surface of the lower die form a die cutting station, a transverse cutter and a longitudinal cutter of the die cutting structure are aligned with a transverse joint seam and a longitudinal joint seam on the whole card, and a transverse forming groove and a longitudinal forming groove of the forming structure correspond to the transverse cutter and the longitudinal cutter, so that the intelligent card is accurately die-cut;

3. the card separating plate is used for separating two adjacent die-cut smart cards so as to reduce the possibility that the relative positions of the smart cards are displaced in the process that the pushing plate pushes the smart cards, and the smart cards can accurately and stably fall on the conveying belt.

Drawings

Fig. 1 is a schematic diagram of an automatic die-cutting and separating device for smart cards in the embodiment of the application.

Fig. 2 is a schematic view of a feed conveyor mechanism in an embodiment of the present application.

Fig. 3 is a front view of a die cutting mechanism in an embodiment of the present application.

Fig. 4 is a schematic view of an upper die of a die-cutting mechanism in an embodiment of the present application.

Fig. 5 is a rear view of the die cutting mechanism in an embodiment of the present application.

Fig. 6 is a front view of the material receiving and distributing mechanism in the embodiment of the application.

Fig. 7 is a rear view of the material receiving and distributing mechanism in the embodiment of the application.

Reference numerals: 1. a feeding conveyor mechanism; 11. a conveying platform; 111. a transmission groove; 12. a first motor; 13. a synchronous pulley; 14. a drive belt; 15. a drive rail; 16. a transmission block; 17. a lower splint; 18. an upper splint; 19. a third air cylinder; 2. a die-cutting mechanism; 21. die cutting the frame; 22. an upper die; 221. die cutting structure; 2211. a transverse cutter; 2212. a longitudinal cutter; 23. a lower die; 231. forming a structure; 2311. a transverse forming groove; 2312. a longitudinal forming groove; 24. a die cutting station; 25. mounting a plate; 26. a first cylinder; 27. a second air cylinder; 28. a material pushing assembly; 281. a cylinder IV; 282. a material pushing plate; 2821. a blocking plate; 3. a material receiving and distributing mechanism; 31. a transfer frame; 32. a second motor; 33. a conveyor belt wheel; 34. a conveyor belt; 341. a blocking plate; 342. caching a station; 35. a material distributing platform; 351. a material distributing clapboard; 36. a material distributing space; 37. a material distribution interval; 371. a first material distribution interval; 372. a second material distribution interval; 373. a third material distribution interval; 38. a material receiving box; 39. a material moving component; 391. a fixing plate; 392. a fifth cylinder; 393. moving the plate; 394. a sixth air cylinder; 395. a transverse stay bar; 3951. a support; 396. an air tube; 397. a suction cup; 398. a main pipeline; 399. a branch pipeline; 4. the whole card; 41. a smart card; 42. white slices.

Detailed Description

The present application is described in further detail below with reference to figures 1-7.

The embodiment of the application discloses automatic die cutting and distributing equipment for smart cards. Referring to fig. 1, the automatic die-cutting and distributing equipment for the smart cards sequentially comprises a feeding conveying mechanism 1, a die-cutting mechanism 2 and a receiving and distributing mechanism 3, wherein the whole cards 4 manufactured in batches are placed on the feeding conveying mechanism 1, are automatically conveyed to the die-cutting mechanism 2 through the feeding conveying mechanism 1, the automatic die-cutting of the smart cards 41 is realized through the die-cutting mechanism 2, and the automatic classification and storage of the cut smart cards 41 are realized through the receiving and distributing mechanism 3. In the embodiment of the present application, the whole card 4 has a format of 3X3, that is, each whole card 4 contains nine smart cards 41, each row of the whole card 4 contains three smart cards 41, each column of the whole card 4 also contains three smart cards 41, the nine smart cards 41 of each whole card 4 have different patterns, and a blank sheet 42 is attached to one side of the whole card 4 for clamping.

Referring to fig. 2, material loading conveyor 1 includes conveying platform 11, conveying platform 11 is close to the one end of die cutting mechanism 2 and links up with die cutting mechanism 2, conveying platform 11 has seted up drive groove 111 on the lateral wall adjacent with die cutting mechanism 2, both ends in drive groove 111 all rotate and are connected with synchronous pulley 13, around being equipped with the driving belt 14 of tensioning between two synchronous pulley 13, conveying platform 11 keeps away from the one end of die cutting mechanism 2 and installs motor 12, synchronous pulley 13 coaxial coupling adjacent with motor 12 is on the output shaft of motor 12, driving belt 14 can be ordered about in the operation of motor 12. The inner wall of the transmission groove 111 is provided with a transmission guide rail 15 in the area around which the transmission belt 14 is wound, the transmission guide rail 15 is connected with a transmission block 16 in a sliding manner, and the transmission block 16 is fixed with the transmission belt 14 on one side through a bolt, so that the transmission belt 14 rotates to drive the transmission block 16 to slide on the transmission guide rail 15.

Referring to fig. 2, the transmission block 16 extends out of the side wall of the conveying platform 11, a lower clamping plate 17 is fixedly connected to one side of the transmission block 16 close to the die cutting mechanism 2, the top surface of the lower clamping plate 17 is flush with the top surface of the conveying platform 11, an upper clamping plate 18 corresponding to the lower clamping plate 17 is arranged above the transmission block 16, a third air cylinder 19 is installed on the bottom surface of the transmission block 16, a piston rod of the third air cylinder 19 vertically and upwards penetrates through the transmission block 16 and is fixedly connected to the upper clamping plate 18, and therefore the third air cylinder 19 can push the upper clamping plate 18 to move up and down in operation. The operator puts the whole card 4 on conveying platform 11, and make the white film 42 be located the one side that the die-cutting mechanism 2 was kept away from to whole card 4, the side of white film 42 is placed in on the lower plate 17, cylinder three 19 pulling upper plate 18 moves down, thereby pass through upper plate 18 and lower plate 17 and clip the side of white film 42, in order to clip whole card 4, driving block 16 moves towards die-cutting mechanism 2 under the drive of drive belt 14, thereby can realize carrying whole card 4 towards die-cutting mechanism 2.

Referring to fig. 3, the die-cutting mechanism 2 includes a die-cutting frame 21, an upper die 22 is slidably disposed on the die-cutting frame 21 along a vertical direction, a mounting plate 25 is fixed on the die-cutting frame 21 above the upper die 22, a first cylinder 26 is mounted on a top surface of the mounting plate 25, a piston rod of the first cylinder 26 vertically penetrates through the mounting plate 25 downwards to be hinged to the upper die 22, and the first cylinder 26 can drive the upper die 22 to move up and down when operating. The lower die 23 is arranged below the upper die 22 on the die cutting rack 21 in a sliding mode along the horizontal direction, the top surface of the lower die 23 is flush with the top surface of the conveying platform 11, a second air cylinder 27 is installed on one side, far away from the conveying platform 11, of the lower die 23 on the die cutting rack 21, the telescopic direction of a piston rod of the second air cylinder 27 is the same as the sliding direction of the lower die 23, the piston rod of the second air cylinder 27 is fixedly connected to the lower die 23, and the lower die 23 can be pushed to move in the reciprocating mode in the horizontal direction when the second air cylinder 27 runs.

Referring to fig. 3 and 4, a die cutting structure 221 is disposed on a side of the bottom surface of the upper die 22 close to the conveying platform 11, the die cutting structure 221 includes a transverse cutter 2211 and two longitudinal cutters 2212, the transverse cutter 2211 and the two longitudinal cutters 2212 are both fixedly connected to the bottom surface of the upper die 22, the transverse cutter 2211 is also fixedly connected to the two longitudinal cutters 2212, the two longitudinal cutters 2212 are disposed on a side of the transverse cutter 2211 opposite to the conveying platform 11, the transverse cutter 2211 corresponds to a transverse slit of the whole card 4, a length of the transverse cutter 2211 is the same as a total length of the transverse slit of the whole card 4, the two longitudinal cutters 2212 correspond to two longitudinal slits of the whole card 4 one by one, and a length of the longitudinal cutter 2212 is the same as a length of the longitudinal slit of a single smart card 41 on the whole card 4.

Referring to fig. 3 and 4, a forming structure 231 corresponding to the die cutting structure 221 is disposed on the top surface of the lower mold 23, the die cutting structure 221 and the forming structure 231 form a die cutting station 24, and the smart card 41 is die-cut at the die cutting station 24. The material receiving and distributing mechanism 3 is arranged right below the die cutting station 24. The forming structure 231 includes a transverse forming groove 2311 formed on the top surface of the lower mold 23 and two longitudinal forming grooves 2312 formed on the top surface of the lower mold 23, the transverse forming groove 2311 is arranged corresponding to the transverse cutter 2211, and the two longitudinal forming grooves 2312 are arranged corresponding to the two longitudinal cutters 2212 one to one.

Referring to fig. 3, after the three smart cards 41 in the first row on the whole card 4 are conveyed to the die-cutting station 24 by the conveying mechanism, the first air cylinder 26 pushes the upper die 22 to move downwards, so that the die-cutting of the smart cards 41 is realized through the die-cutting structure 221 and the forming structure 231. The three smart cards 41 in the second row and the three smart cards 41 in the third row of the card 4 are then die cut in sequence. After the die cutting of the three smart cards 41 in each row is completed, the three smart cards 41 in the current row need to be pushed downwards onto the material receiving and distributing mechanism 3 to vacate the die cutting station 24 for placing the three smart cards 41 in the next row until all the smart cards 41 in the last whole card 4 are sequentially stacked on the material receiving and distributing mechanism 3 from bottom to top in the sequence of the first row, the second row and the third row.

Referring to fig. 3 and 5, when the second cylinder 27 pushes the lower die 23 toward the conveying platform 11, so that the forming structure 231 corresponds to the die cutting structure 221, one side of the lower die 23, which is far away from the conveying platform 11, extends out of the upper die 22, a material pushing assembly 28 is arranged at a position of the lower die 23, which extends out of the upper die 22, and the smart card 41 die-cut by the die cutting station 24 is pushed onto the material receiving and distributing mechanism 3 through the material pushing assembly 28. The material pushing assembly 28 includes a cylinder four 281 mounted on the lower die 23 and a material pushing plate 282 fixedly connected to a piston rod of the cylinder four 281, the telescopic direction of the piston rod of the cylinder four 281 is the same as the sliding direction of the lower die 23, and the bottom surface of the material pushing plate 282 contacts with the top surface of the lower die 23. After the smart cards 41 are die-cut at the die-cutting station 24, the first air cylinder 26 pulls the upper die 22 to move upward, the second air cylinder 27 pulls the lower die 23 to move away from the conveying platform 11, and in the process, the fourth air cylinder 281 pushes the material pushing plate 282 to move toward the die-cutting station 24, so that the material pushing plate 282 pushes the die-cut smart cards 41 to the material receiving and distributing mechanism 3.

Referring to fig. 5, two blocking boards 2821 are fixedly connected to one side of the material pushing board 282 facing the die cutting station 24, the two blocking boards 2821 are respectively arranged in one-to-one correspondence with two longitudinal slits on the whole card 4, and the two blocking boards 2821 are used for separating three smart cards 41 subjected to die cutting, so that the possibility that the relative positions of the smart cards 41 are displaced in the process that the material pushing board 282 pushes the smart cards 41 is reduced, and the smart cards 41 can accurately and stably fall on the material receiving and distributing mechanism 3.

Referring to fig. 6, the material receiving and distributing mechanism 3 includes a conveying frame 31 disposed below the die cutting station 24, one end of the conveying frame 31, which is far away from the die cutting station 24, extends out of the die cutting frame 21, two ends of the conveying frame 31 are rotatably connected with conveying belt wheels 33, a tensioned conveying belt 34 is wound between the two conveying belt wheels 33, one end of the conveying frame 31, which is far away from the die cutting frame 21, is provided with a second motor 32, the conveying belt wheel 33 adjacent to the second motor 32 is coaxially connected to an output shaft of the second motor 32, and the second motor 32 operates to drive the conveying belt 34 to rotate. A plurality of blocking plates 341 are bonded on the outer surface of the conveyor belt 34 at equal intervals, the distance between two adjacent blocking plates 341 is equal to the distance between two adjacent smart cards 41 on the same row on the whole card 4, and thus a space for accommodating the smart cards 41 is formed between two adjacent blocking plates 341.

Referring to fig. 6, a material distributing platform 35 is arranged on one side of the conveying frame 31 extending out of the die cutting frame 21, the top surface of the material distributing platform 35 is inclined and arranged downwards towards one side far away from the conveying frame 31, ten material distributing partition plates 351 are arranged on the top surface of the material distributing platform 35 at equal intervals, the distance between every two adjacent material distributing partition plates 351 is the same as the distance between every two adjacent material distributing partition plates 341, and nine material distributing spaces 36 with equal size are formed between every two ten material distributing partition plates 351 so as to be used for storing nine smart cards 41 with different styles on the whole card 4. Nine material distribution spaces 36 are equally divided into three material distribution sections 37, that is, the number of the material distribution spaces 36 in each material distribution section 37 is three, and the three material distribution sections 37 are sequentially set as a first material distribution section 371, a second material distribution section 372 and a third material distribution section 373 in the direction away from the die cutting frame 21. In addition, a buffer station 342 is arranged between the first material distribution section 371 and the die-cutting station 24 of the conveying belt 34, every two adjacent blocking plates 341 on the conveying belt 34 form one conveying station, and the buffer station 342 comprises three conveying stations.

Referring to fig. 6, a material moving assembly 39 is disposed on the opposite side of the conveying frame 31 from the material separating platform 35, and the smart card 41 on the conveyor belt 34 is moved into the material separating space 36 on the material separating platform 35 by the material moving assembly 39.

Referring to fig. 6 and 7, the material moving assembly 39 includes a fixed plate 391 fixedly connected to the side wall of the conveying frame 31, a moving plate 393 in an L-shaped structure is disposed above the fixed plate 391, a cylinder five 392 is mounted on the bottom surface of the fixed plate 391, and a piston rod of the cylinder five 392 vertically penetrates through the fixed plate 391 and is fixedly connected to the moving plate 393, so that the operation of the cylinder five 392 can drive the moving plate 393 to move up and down. The side, opposite to the material separating platform 35, of the moving plate 393 is provided with six air cylinders 394, piston rods of the six air cylinders 394 penetrate through the moving plate 393 in the horizontal direction, a transverse supporting rod 395 is arranged on one side, facing the material separating platform 35, of the moving plate 393, the piston rods of the six air cylinders 394 are fixedly connected to the transverse supporting rod 395, and the six air cylinders 394 can drive the transverse supporting rod 395 to reciprocate in the horizontal direction when operating. Nine air pipes 396 are connected to the bottom of the transverse supporting rod 395 at equal intervals, the air pipes 396 are made of rubber pipes, the nine air pipes 396 and the nine material distributing spaces 36 are arranged in a one-to-one correspondence mode, and the bottom of the air pipes 396 is connected with a sucking disc 397.

Referring to fig. 6, a main pipeline 398 is arranged above a transverse supporting rod 395, the main pipeline 398 is also made of a rubber pipe, one end of the main pipeline 398 is closed, the other end of the main pipeline 398 is connected with an air source, a bracket 3951 for supporting and fixing the main pipeline 398 is fixedly connected to the transverse supporting rod 395, nine branch pipelines 399 are connected to the main pipeline 398 at equal intervals, the branch pipelines 399 are also made of rubber pipes, the nine branch pipelines 399 are arranged in one-to-one correspondence with the nine air pipes 396, and the branch pipelines 399 penetrate through the transverse supporting rod 395 and are connected with the air pipes 396.

Referring to fig. 6 and 7, when the smart cards 41 on the conveyor belt 34 need to be moved into the corresponding material distribution spaces 36 on the material distribution platform 35, the air cylinder five 392 pulls the moving plate 393 to move downwards, so that each suction cup 397 is placed on each smart card 41 on the conveyor belt 34, the air source simultaneously sucks air to each suction cup 397, so that each smart card 41 is sucked, then the air cylinder five 392 pushes the moving plate 393 to move upwards, the air cylinder six 394 further pushes the cross brace 395 to move towards the material distribution platform 35, so that each smart card 41 moves to be right above each material distribution space 36, at this time, the air cylinder five 392 pulls the moving plate 393 to move downwards, so that each smart card 41 is placed in each material distribution space 36, and the air source simultaneously supplies air to each suction cup 397 to release each smart card 41, so that each smart card 41 is stored in the corresponding material distribution space 36.

Referring to fig. 6, nine material receiving boxes 38 are disposed on a side of the material separating platform 35 away from the conveying frame 31, the nine material receiving boxes 38 are disposed in one-to-one correspondence with the nine material separating spaces 36, and when the smart card 41 is placed in the corresponding material separating space 36, the smart card automatically slides down the material separating platform 35 into the material receiving boxes 38 for storage.

Referring to fig. 6 and 7, after all the smart cards 41 on the first whole card 4 are die-cut and sequentially stacked on the three adjacent conveying stations on the conveying belt 34 from bottom to top in the order of the first row, the second row and the third row, the second motor 32 operates to drive the conveying belt 34 to rotate, the smart cards 41 die-cut from the first whole card 4 are conveyed to the buffer station 342, at this time, the second motor 32 stops operating, during this process, all the smart cards 41 on the second whole card 4 are die-cut, after all the smart cards 41 die-cut from the second whole card 4 are stacked on the conveying belt 34, the second motor 32 operates to drive the conveying belt 34 to rotate, the smart cards 41 die-cut from the second whole card 4 are conveyed to the buffer station 342, at this time, the smart cards 41 die-cut from the first whole card 4 are conveyed to the position corresponding to the first material distribution interval 371, the second motor 32 stops running again, and the material moving assembly 39 moves the three smart cards 41 which are die-cut from the first whole card 4 and are positioned at the uppermost layer into the three material distributing spaces 36 in the first material distributing interval 371;

in this process, all of the smart cards 41 of the third entire card 4 are die cut, and after all of the smart cards 41 of the third entire card 4 are die cut and stacked on the conveyor belt 34, the second motor 32 operates again to drive the conveyor belt 34 to rotate, so as to convey the smart cards 41 die-cut from the third whole card 4 to the buffer station 342, at this time, the smart cards 41 die-cut from the first whole card 4 are conveyed to the position corresponding to the second material distribution interval 372, the smart cards 41 die-cut from the second whole card 4 are conveyed to the position corresponding to the first material distribution interval 371, the second motor 32 stops operating again, the material moving assembly 39 moves the three smart cards 41 die-cut from the first whole card 4 to the three material distribution spaces 36 in the second material distribution interval 372, three smart cards 41 which are obtained by die cutting the second whole card 4 and are positioned at the uppermost layer are moved into three material distributing spaces 36 in the first material distributing section 371;

in the process, all the smart cards 41 on the fourth whole card 4 are die-cut, after all the smart cards 41 on the fourth whole card 4 are die-cut and stacked on the conveyor belt 34, the second motor 32 operates to drive the conveyor belt 34 to rotate, the smart cards 41 die-cut from the fourth whole card 4 are conveyed to the buffer station 342, at this time, the smart cards 41 die-cut from the first whole card 4 are conveyed to the position corresponding to the third material distribution section 373, the smart cards 41 die-cut from the second whole card 4 are conveyed to the position corresponding to the second material distribution section 372, the smart cards 41 die-cut from the third whole card 4 are conveyed to the position corresponding to the first material distribution section 371, the second motor 32 stops operating again, the material moving assembly 39 moves the smart cards 41 die-cut from the first whole card 4 to the three material distribution spaces 36 die-cut from the third layer to the third material distribution section 373, three smart cards 41 obtained by die cutting the second whole card 4 are positioned in the three distribution spaces 36 in the second distribution interval 372, and three smart cards 41 obtained by die cutting the third whole card 4 are positioned in the three distribution spaces 36 in the first distribution interval 371;

by finishing the classification of all the smart cards 41 on the first whole card 4, and repeating the above steps in the subsequent operation, the smart cards 41 of the same type can be always stored in the same material distribution space 36, so as to realize the automatic classification of the smart cards 41.

The implementation principle of the automatic die cutting and distributing equipment for the smart card in the embodiment of the application is as follows: an operator firstly puts the first whole card 4 on the conveying platform 11 in a righting way, the white sheet 42 is positioned at one side of the first whole card 4 far away from the die cutting station 24, the side edge of the white sheet 42 is placed on the lower clamping plate 17, the air cylinder three 19 pulls the upper clamping plate 18 to move downwards, so that the side edge of the white sheet 42 is clamped by the upper clamping plate 18 and the lower clamping plate 17 to clamp the first whole card 4, the driving block 16 moves towards the die cutting station 24 under the driving of the driving belt 14, so that the first whole card 4 is conveyed towards the die cutting station 24, firstly, the three intelligent cards 41 in the first row on the first whole card 4 are conveyed to the die cutting station 24, the air cylinder one 26 pushes the upper die 22 to move downwards, the die cutting of the three intelligent cards 41 in the first row on the first whole card 4 is realized through the die cutting structure 221 and the forming structure 231, then, the air cylinder one 26 pulls the upper die 22 to move upwards, the air cylinder two 27 pulls the lower die 23 to move in a direction far away from the conveying platform 11, in the process, the four pneumatic cylinders 281 push the pusher plate 282 to push the first row of die-cut three smart cards 41 on the first whole card 4 onto the conveyor belt 34;

then, die-cutting the three smart cards 41 in the second row and the three smart cards 41 in the third row on the first whole card 4 in sequence, and sequentially stacking the three smart cards 41 in the first row, the second row and the third row from bottom to top on the adjacent three transfer stations on the transfer belt 34, then the second motor 32 operates to drive the transfer belt 34 to rotate, and transferring the smart cards 41 die-cut from the first whole card 4 to the buffer station 342, at this time, the second motor 32 stops operating, during this time, die-cutting is performed on all the smart cards 41 on the second whole card 4, and after all the smart cards 41 die-cut from the second whole card 4 are stacked on the transfer belt 34, the second motor 32 operates to drive the transfer belt 34 to rotate again, and the smart cards 41 die-cut from the second whole card 4 are transferred to the buffer station 342, at this time, the smart cards 41 die-cut from the first whole card 4 are transferred to the position corresponding to the first material distribution interval 371, the second motor 32 stops running again, and the material moving assembly 39 moves the three smart cards 41 which are die-cut from the first whole card 4 and are positioned at the uppermost layer into the three material distributing spaces 36 in the first material distributing interval 371;

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an automatic cross cutting of smart card divides material equipment which characterized in that: comprises a die cutting frame (21), an upper die (22) is arranged on the die cutting frame (21) in a sliding manner along the vertical direction, a mounting plate (25) is arranged above the upper die (22) of the die cutting frame (21), a first cylinder (26) is arranged on the mounting plate (25), a piston rod of the first cylinder (26) penetrates through the mounting plate (25) to be connected to the upper die (22), the die cutting frame (21) is positioned below the upper die (22) and is provided with a lower die (23) in a sliding manner along the horizontal direction, a die cutting structure (221) is arranged on the bottom surface of the upper die (22), a forming structure (231) corresponding to the die cutting structure (221) is arranged on the top surface of the lower die (23), the die cutting structure (221) and the forming structure (231) form a die cutting station (24), -enabling die-cutting of a smart card (41) by means of said die-cutting structure (221) and said forming structure (231);

a second air cylinder (27) is arranged on one side, far away from the die cutting station (24), of the die cutting rack (21), a piston rod of the second air cylinder (27) is connected to the lower die (23), when the lower die (23) moves to enable the forming structure (231) to correspond to the die cutting structure (221), an upper die (22) extends out of one side, far away from the forming structure (231), of the lower die (23), and a material pushing assembly (28) is arranged at a position, far away from the upper die (22), of the lower die (23);

a feeding conveying mechanism (1) for conveying the whole card (4) to a die cutting station (24) is arranged on one side of the die cutting rack (21), a material receiving and distributing mechanism (3) is arranged below the die cutting station (24), and the material pushing assembly (28) pushes the die-cut smart card (41) to the material receiving and distributing mechanism (3);

the feeding conveying mechanism (1) comprises a conveying platform (11), the top surface of the conveying platform (11) is flush with the top surface of a lower die (23), a transmission groove (111) is formed in the side wall of the conveying platform (11) along the length direction, synchronous belt wheels (13) are connected to two ends in the transmission groove (111), a transmission belt (14) is wound between the two synchronous belt wheels (13), a motor I (12) is installed on the conveying platform (11), one synchronous belt wheel (13) is coaxially connected to an output shaft of the motor I (12), a transmission guide rail (15) is arranged in a region, wound by the transmission belt (14), in the transmission groove (111), a transmission block (16) is arranged on the transmission guide rail (15) in a sliding mode, the transmission block (16) is connected with the transmission belt (14), and the transmission block (16) extends out of the side wall of the conveying platform (11), a lower clamping plate (17) is arranged on one side, close to a die cutting station (24), of the transmission block (16), the top surface of the lower clamping plate (17) is flush with the top surface of the conveying platform (11), an upper clamping plate (18) is correspondingly arranged above the lower clamping plate (17), a third air cylinder (19) is installed on the bottom surface of the transmission block (16), and a piston rod of the third air cylinder (19) vertically penetrates through the transmission block (16) upwards and is connected onto the upper clamping plate (18);

a white sheet (42) is attached to one side of the whole card (4) for clamping;

an operator puts the whole card (4) on the conveying platform (11) in a righting mode, the white sheet (42) is located on one side, away from the die cutting station (24), of the whole card (4), the side edge of the white sheet (42) is placed on the lower clamping plate (17), the upper clamping plate (18) is pulled to move downwards by the third air cylinder (19), the side edge of the white sheet (42) is clamped through the upper clamping plate (18) and the lower clamping plate (17) to clamp the whole card (4), the transmission block (16) moves towards the die cutting station (24) under the driving of the transmission belt (14), and therefore the whole card (4) can be conveyed towards the die cutting station (24).

2. The automatic die-cutting and material-distributing equipment for smart cards according to claim 1, characterized in that: the die cutting structure (221) comprises a transverse cutter (2211) connected to the bottom surface of an upper die (22) and a plurality of longitudinal cutters (2212) connected to the bottom surface of the upper die (22), the transverse cutter (2211) is connected with the longitudinal cutters (2212), the transverse cutter (2211) corresponds to a transverse kerf of the whole card (4), the length of the transverse cutter (2211) is the same as the total length of the transverse kerf of the whole card (4), the longitudinal cutters (2212) are arranged in one-to-one correspondence with a plurality of longitudinal kerfs of the whole card (4), and the length of the longitudinal cutter (2212) is the same as the length of the longitudinal kerf of a single smart card (41) on the whole card (4).

3. The automatic die-cutting and material-distributing equipment for smart cards according to claim 2, characterized in that: the forming structure (231) comprises a transverse forming groove (2311) formed in the top surface of the lower die (23) and a plurality of longitudinal forming grooves (2312) formed in the top surface of the lower die (23), the transverse forming groove (2311) is arranged corresponding to the transverse cutter (2211), and the longitudinal forming grooves (2312) are arranged corresponding to the longitudinal cutters (2212) one to one.

4. The automatic die-cutting and material-distributing equipment for smart cards according to claim 1, characterized in that: the material pushing assembly (28) comprises a cylinder four (281) arranged on the lower die (23) and a material pushing plate (282) connected to a piston rod of the cylinder four (281), the telescopic direction of the piston rod of the cylinder four (281) is the same as the sliding direction of the lower die (23), and the bottom surface of the material pushing plate (282) is in contact with the top surface of the lower die (23).

5. The automatic die-cutting and material-distributing equipment for smart cards according to claim 4, wherein: one side of the material pushing plate (282) facing the die cutting station (24) is provided with a plurality of clamping separating plates (2821) at equal intervals, and the clamping separating plates (2821) are arranged in one-to-one correspondence with a plurality of longitudinal slits of the whole card (4).

6. The automatic die-cutting and material-distributing equipment for smart cards according to claim 1, characterized in that: the material receiving and distributing mechanism (3) comprises a conveying frame (31) arranged below a die cutting station (24), one end, far away from the die cutting station (24), of the conveying frame (31) extends out of a die cutting rack (21), two ends in the conveying frame (31) are connected with conveying belt wheels (33), a conveying belt (34) is wound between the two conveying belt wheels (33), a second motor (32) is installed on the conveying frame (31), one conveying belt wheel (33) is coaxially connected to an output shaft of the second motor (32), the conveying belt (34) is connected with a plurality of blocking plates (341) at equal intervals, and a space for accommodating an intelligent card (41) is formed between every two adjacent blocking plates (341);

a material distributing platform (35) is arranged on one side of the conveying frame (31) extending out of the die cutting machine frame (21), a plurality of material distributing clapboards (351) are arranged on the material distributing platform (35) at equal intervals, the distance between every two adjacent material distributing clapboards (351) is the same as the distance between every two adjacent blocking boards (341), a material distributing space (36) for accommodating the smart cards (41) in the same type is formed between every two adjacent material distributing clapboards (351), the total number of the material distribution spaces (36) is equal to the total number of all the smart cards (41) on the whole card (4), the material distribution spaces (36) are equally divided into a plurality of material distribution intervals (37), the number of the material distribution intervals (37) is equal to the number of the smart cards (41) in the same column on the whole card (4), and the number of the material distribution spaces (36) in each material distribution interval (37) is equal to the number of the smart cards (41) in the same row on the whole card (4);

the conveying frame (31) is provided with a material moving assembly (39) on one side opposite to the material distributing platform, and the intelligent cards (41) on the conveying belt (34) are moved into the corresponding material distributing space (36) on the material distributing platform (35) through the material moving assembly (39).

7. The automatic die-cutting and material-distributing equipment for smart cards according to claim 6, wherein: the material moving assembly (39) comprises a fixed plate (391) installed on the side wall of the conveying frame (31), a moving plate (393) is arranged above the fixed plate (391), a cylinder five (392) is installed on the bottom surface of the fixed plate (391), a piston rod of the cylinder five (392) vertically penetrates through the fixed plate (391) upwards to be connected onto the moving plate (393), a cylinder six (394) is installed on one side, back to the material distributing platform (35), of the moving plate (393), a piston rod of the cylinder six (394) penetrates through the moving plate (393), a transverse strut (395) is connected onto the piston rod of the cylinder six (394), a plurality of air pipes (396) are connected to the bottom of the transverse strut (395) at equal intervals, the number of the air pipes (396) is the same as that of the material distributing spaces (36), and the air pipes (396) are arranged in one-to-one correspondence with the material distributing spaces (36), the bottom of the air pipe (396) is connected with a sucking disc (397), the top of the transverse supporting rod (395) is provided with a main pipeline (398), one end of the main pipeline (398) is closed, the other end of the main pipeline is connected with an air source, the main pipeline (398) is connected with a plurality of branch pipelines (399), the branch pipelines (399) and the air pipe (396) are correspondingly connected in a one-to-one mode, and a support (3951) used for supporting the main pipeline (398) is arranged on the transverse supporting rod (395).

8. The automatic die-cutting and material-distributing equipment for smart cards according to claim 6, wherein: divide material platform (35) to set up downwards towards the slope of one side of keeping away from conveying frame (31) divide material platform (35) to keep away from one side of conveying frame (31) and be provided with a plurality of material receiving box (38), a plurality of material receiving box (38) and a plurality of divide material space (36) one-to-one setting.