CN220919743U - Full-automatic installation terminal box gluing machine - Google Patents
Full-automatic installation terminal box gluing machine Download PDFInfo
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- CN220919743U CN220919743U CN202321844858.7U CN202321844858U CN220919743U CN 220919743 U CN220919743 U CN 220919743U CN 202321844858 U CN202321844858 U CN 202321844858U CN 220919743 U CN220919743 U CN 220919743U
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- axis
- light source
- axis servo
- gluing
- wall surface
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- 238000004026 adhesive bonding Methods 0.000 title claims abstract description 37
- 238000009434 installation Methods 0.000 title description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 239000003292 glue Substances 0.000 claims abstract description 47
- 238000001514 detection method Methods 0.000 claims abstract description 27
- 230000000007 visual effect Effects 0.000 claims abstract description 24
- 238000005507 spraying Methods 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 238000003466 welding Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 3
- 238000010009 beating Methods 0.000 abstract description 23
- 239000000853 adhesive Substances 0.000 abstract description 16
- 230000001070 adhesive effect Effects 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000002390 adhesive tape Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000009432 framing Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The utility model discloses a full-automatic mounting junction box gluing machine, and relates to the technical field of assembly production and manufacturing. The utility model comprises a frame, wherein four strip-shaped transverse fixing brackets are arranged above the frame vertically, and each group of adjusting mechanisms is provided with a visual detection mechanism and a glue beating mechanism from top to bottom. According to the utility model, whether the bus bar on the component is scooped up and whether the high-temperature adhesive tape on the component is torn off can be checked through the visual detection mechanism, if the visual detection is unqualified, the adhesive beating mechanism is not required to be driven to carry out adhesive beating operation, so that bad products are prevented from being manufactured, if the visual detection is qualified, the adhesive beating operation is conveniently carried out on three positions of the component at the same time, then the visual detection mechanism is driven to take a picture, and whether the adhesive lines on the three positions are qualified is detected.
Description
Technical Field
The utility model relates to the technical field of production and manufacturing of components, in particular to a full-automatic mounting junction box gluing machine.
Background
The solar module production assembly process typically includes manual welding, stacking, laminating, framing, cleaning, testing, final inspection, and packaging processes, wherein the framing process installs the terminal blocks by personnel connecting bus bars on the back of the module to the terminal blocks, and then gluing the bottom surfaces of the terminal blocks.
At present, no special full-automatic junction box gluing single machine is available in the market, and meanwhile, the single-glass and double-glass assembly equipment or mechanism is compatible. Such mechanisms or devices have not found application in assembly line production processes. Still, the junction box is glued and visually inspected in a manual operation mode.
The junction box is placed on simple gluing equipment through manual operation for gluing, visual inspection is taken out, and a series of action flows have the following defects:
1: inconvenient operation, high labor cost, time and labor waste, high reject ratio, unstable quality and the like.
2: On the one hand, the personnel operation work efficiency is low, and on the other hand, the problem that poor quality is caused by no inspection often occurs after the personnel works for a long time, and the quality of the assembly is affected.
Therefore, a full-automatic junction box gluing machine is provided.
Disclosure of utility model
The utility model aims at: in order to solve the problems in the prior art, the utility model provides a full-automatic junction box gluing machine.
The utility model adopts the following technical scheme for realizing the purposes:
The utility model provides a full-automatic installation terminal box gluing unit, includes the frame, the vertical top of frame is provided with four and is long banding horizontal fixed bolster, is provided with three group's guiding mechanism from the vertical fixed bolster of welding process connection between two horizontal fixed bolsters of left to right, the below of vertical fixed bolster, is provided with vision detection mechanism and gluing mechanism on every guiding mechanism of group top-down, and gluing mechanism's vertical below is provided with the placing bottom plate of "匚" font, installs detachable light source between the left and right sides internal face of placing bottom plate and places the shell, and the light source is placed the inside light source that is provided with of shell.
Further, the placing bottom plate is made of metal, and the upper wall surface of the placing bottom plate is five to eight centimeters higher than the upper wall surface of the light source.
Further, adjustment mechanism includes the servo module of X axle, the inner chamber of frame is provided with the servo module of three X axle that is in on the same axis, all is connected with the servo module of Y axle on the output of the servo module of every X axle, is provided with the Z axle cylinder on the output of the servo module of Y axle, is connected with the mechanism of gluing on the output of Z axle cylinder.
Further, the visual detection mechanism comprises a fixed bottom plate, each Y-axis servo module is fixedly connected with the fixed bottom plate, a limiting lug is arranged on one side wall surface of the fixed bottom plate and is connected with the fixed bottom plate through threads, and a camera with a lens vertically oriented to the light source placing box is arranged on the limiting lug.
Further, the glue spraying mechanism comprises a mounting bracket, the output end of the Z-axis air cylinder is connected with the mounting bracket, the mounting bracket is movably provided with a glue solution storage pipe, the bottom of the glue solution storage pipe is provided with a glue spraying head, and the outer wall surface of the glue spraying head is provided with a glue spraying valve.
Further, the glue spraying head and the central axis of the light source placing shell are positioned on the same vertical axis.
The beneficial effects of the utility model are as follows:
1. According to the utility model, whether the bus bar on the component is scooped up and whether the high-temperature adhesive tape on the component is torn off can be checked through the arranged visual detection mechanism, if the visual detection is unqualified, the adhesive beating mechanism is not required to be driven to carry out adhesive beating operation, so that bad products are prevented from being manufactured, if the visual detection is qualified, the adhesive beating mechanism can be driven to move in a specified position through driving the adjusting mechanism, so that the three positions of the component are conveniently and simultaneously subjected to adhesive beating operation, then the visual detection mechanism is driven to take a picture, whether the adhesive lines on the three positions are qualified is detected, the use and adjustment are more convenient, the labor cost can be effectively saved, the integrated function is strong, the compatibility is high, the installation efficiency and the installation quality are improved, and the time and the labor are saved.
2. According to the utility model, the position of the glue spraying mechanism can be driven to be adjusted through the arranged adjusting mechanism, so that glue spraying operation can be carried out in order, when the glue spraying mechanism is used, a worker can drive the Z-axis air cylinder to drive the glue spraying mechanism to be adjusted to the height required to spray glue, then drive the three glue spraying mechanisms to move on the X axis through driving the X-axis servo module, and simultaneously drive the Y-axis servo module to drive the glue spraying mechanism to move on the Y axis, so that normal operation of glue spraying operation can be ensured.
3. According to the utility model, through the camera, the components placed on the placement bottom plate can be photographed and detected, whether the bus bars on the components are shoveled up or not and whether the high-temperature adhesive tapes on the components are torn off or not are detected, and unqualified components are prevented from being subjected to adhesive beating treatment, so that not only can bad products be prevented from being produced, but also the waste of adhesive liquid can be prevented.
Drawings
FIG. 1 is a schematic side perspective view of the overall structure of the present utility model;
FIG. 2 is an enlarged schematic view of an adjustment mechanism according to the present utility model;
FIG. 3 is an enlarged schematic view of the structure of the visual inspection mechanism of the present utility model;
FIG. 4 is an enlarged schematic view of the structure of the glue applying mechanism in the present utility model;
reference numerals: 1. a frame; 2. a transverse fixing bracket; 3. a vertical fixing bracket; 4. an X-axis servo module; 5. a Y-axis servo module; 6. a Z-axis cylinder; 7. a light source; 8. a glue beating mechanism; 801. a glue valve; 802. beating the glue head; 803. a glue solution storage tube; 804. a mounting bracket; 9. a visual detection mechanism; 901. a fixed bottom plate; 902. a limit bump; 903. a camera; 10. and placing a bottom plate.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In describing embodiments of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "inner", "outer", "upper", etc. are directions or positional relationships based on those shown in the drawings, or those that are conventionally put in place when the inventive product is used, are merely for convenience of description and simplification of description, and are not indicative or implying that the apparatus or element in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
As shown in fig. 1 to 4, the full-automatic mounting junction box gluing stand-alone machine comprises a frame 1, four strip-shaped transverse fixing brackets 2 are arranged above the frame 1 vertically, three vertical fixing brackets 3 connected between the two transverse fixing brackets 2 from left to right through a welding process are arranged below the vertical fixing brackets 3, three groups of adjusting mechanisms are arranged below the vertical fixing brackets 3, a visual detection mechanism 9 and a gluing mechanism 8 are arranged on each group of adjusting mechanisms from top to bottom, a '匚' -shaped placing bottom plate 10 is arranged below the gluing mechanism 8 vertically, a detachable light source 7 placing shell is arranged between the left inner wall surface and the right inner wall surface of the placing bottom plate 10, and a light source 7 is arranged inside the light source 7 placing shell;
In order to improve the supporting force for placing the junction box, the placing bottom plate 10 is made of metal, and the upper wall surface of the placing bottom plate 10 is five to eight centimeters higher than the upper wall surface of the light source 7.
Specifically, whether can be shoveled and whether be torn off by the high temperature sticky tape on the subassembly through the visual detection mechanism 9 that sets up and the subassembly, visual detection is unqualified then need not to drive and beat gluey mechanism 8 and carry out the gluing operation, avoid making bad product, visual detection is qualified can drive and beat gluey mechanism 8 through the drive adjustment mechanism in the prescribed position and remove, thereby be convenient for beat gluey operation simultaneously to three positions of subassembly, then drive visual detection mechanism 9 and shoot here, detect whether the gluey line on three positions is qualified, it is more convenient not only to use the adjustment, can also save the cost of labor effectively, powerful integration function, the compatibility is high, improve installation effectiveness and installation quality, labour saving and time saving.
When using, the staff can place the subassembly on placing the bottom plate 10, then drive visual detection mechanism 9 carries out visual detection to the same subassembly of placing on the bottom plate 10 is placed to the three, detect whether the busbar on the subassembly is shoveled and the high temperature sticky tape on the subassembly is torn, if detect unqualified then need not to carry out the operation of gluing, can avoid producing bad product, if detect qualified, the staff can carry out the operation of gluing of three positions simultaneously through driving the mechanism 8 of gluing, can drive the mechanism 8 of gluing according to the horizontal position of gluing department and the adjustment of locating height of needs on the subassembly through the guiding mechanism that sets up, thereby can guarantee the qualification degree of gluing department gluing line.
As shown in fig. 2, the adjusting mechanism comprises an X-axis servo module 4, three X-axis servo modules 4 on the same axis are arranged in the inner cavity of the frame 1, a Y-axis servo module 5 is connected to the output end of each X-axis servo module 4, a Z-axis cylinder 6 is arranged at the output end of the Y-axis servo module 5, and the output end of the Z-axis cylinder 6 is connected with a glue beating mechanism 8;
Specifically, the adjusting mechanism can drive the glue beating mechanism 8 to carry out position adjustment so as to orderly develop glue beating operation, when the device is used, a worker can drive the Z-axis air cylinder 6 to drive the glue beating mechanism 8 to adjust to the height required to beat glue, and then drive the three glue beating mechanisms 8 to carry out movement on the X-axis through driving the X-axis servo module 4, and meanwhile, the Y-axis servo module 5 is driven to drive the glue beating mechanism 8 to carry out movement on the Y-axis, so that normal operation of glue beating operation can be ensured.
As shown in fig. 3, the visual detection mechanism 9 includes a fixed bottom plate 901, a fixed bottom plate 901 fixedly connected to each Y-axis servo module 5, a limit bump 902 screwed on a side wall surface of the fixed bottom plate 901, and a camera 903 with a lens vertically oriented to the light source 7 and placed in a box is mounted on the limit bump 902;
Specifically, through the camera 903 that sets up, can take a picture the detection to placing the subassembly of placing on the bottom plate 10, detect whether the busbar on the subassembly is shoveled and whether the high temperature sticky tape on the subassembly is torn, avoid unqualified subassembly to be carried out the gluing and handle, not only can avoid producing bad product, also can prevent the waste of glue solution.
As shown in fig. 4, the glue dispensing mechanism 8 includes a mounting bracket 804, a mounting bracket 804 is connected to the output end of the Z-axis cylinder 6, a glue solution storage tube 803 is movably mounted on the mounting bracket 804, a glue dispensing head 802 is mounted at the bottom of the glue solution storage tube 803, and a glue dispensing valve 801 is disposed on the outer wall surface of the glue dispensing head 802.
The glue head 802 and the central axis of the light source 7 placing shell are positioned on the same vertical axis;
Specifically, through the gluing head 802 that sets up, can be under the drive effect of gluing valve 801 with the inside glue solution of glue solution storage tube 803 even discharge to carry out the gluing to the subassembly line box position and handle, labour saving and time saving has not only improved the efficiency of gluing work compared with manual gluing.
To sum up: whether the bus bar on the component is shoveled up and whether the high-temperature adhesive tape on the component is torn off or not can be checked through the visual detection mechanism 9, if the visual detection is unqualified, the adhesive beating mechanism 8 is driven to carry out adhesive beating operation, bad products are prevented from being manufactured, if the visual detection is qualified, the adhesive beating mechanism 8 can be driven to move in a specified position through the driving adjustment mechanism, so that the three positions of the component are conveniently and simultaneously subjected to adhesive beating operation, then the visual detection mechanism 9 is driven to take a picture, whether the adhesive lines on the three positions are qualified or not is detected, the use and adjustment are more convenient, the labor cost can be effectively saved, the integrated function is strong, the compatibility is high, the installation efficiency and the installation quality are improved, and the time and the labor are saved.
The adjusting mechanism that can drive through setting up beats gluey mechanism 8 and carry out position adjustment to beat gluey orderly developing of operation, when using, the staff can drive Z axle cylinder 6 in advance and drive beat gluey mechanism 8 and adjust to the height that needs beat to glue, then drive three beat gluey mechanism 8 through the servo module of drive X axle 4 and carry out the removal on the X axis, drive Y axle servo module 5 simultaneously and can drive beat gluey mechanism 8 and carry out the removal on the Y axis, thereby can guarantee the normal operation of beating gluey operation.
Through the camera 903 that sets up, can take a picture the detection to placing the subassembly of placing on the bottom plate 10, detect whether the busbar on the subassembly is shoveled and whether the high temperature sticky tape on the subassembly is torn, avoid unqualified subassembly to be beaten the gluey processing, not only can avoid producing bad product, also can prevent the waste of glue solution.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (3)
1. The full-automatic mounting junction box gluing stand-alone machine is characterized by comprising a frame (1), four strip-shaped transverse fixing brackets (2) are arranged above the frame (1), three vertical fixing brackets (3) connected through a welding process are arranged between two transverse fixing brackets (2) from left to right, three groups of adjusting mechanisms are arranged below the vertical fixing brackets (3), a visual detection mechanism (9) and a gluing mechanism (8) are arranged on each group of adjusting mechanisms from top to bottom, a '匚' shaped placing bottom plate (10) is arranged below the gluing mechanism (8), a detachable light source (7) placing shell is arranged between the left inner wall surface and the right inner wall surface of the placing bottom plate (10), the light source (7) placing shell is internally provided with the light source (7), each adjusting mechanism comprises an X-axis servo module (4), three X-axis servo modules (4) which are arranged on the same axis are arranged in an inner cavity of the frame (1), Y-axis servo modules (5) are connected to the output ends of each X-axis servo module (4), a Z-axis servo module (901) is arranged on the output end of each Y-axis servo module (5), the Y-axis servo module (5) is connected with the output end (6) of the Z-axis servo module (901) and the output end (6) is fixedly connected with the output end (6) of the cylinder (901), limiting protruding blocks (902) connected through threads are arranged on one side wall surface of the fixed bottom plate (901), cameras (903) of a box are arranged on the limiting protruding blocks (902) in the vertical direction of a lens towards a light source (7), a glue spraying mechanism (8) comprises a mounting bracket (804), the output end of a Z-axis air cylinder (6) is connected with the mounting bracket (804), a glue solution storage tube (803) is movably arranged on the mounting bracket (804), a glue spraying head (802) is arranged at the bottom of the glue solution storage tube (803), and a glue spraying valve (801) is arranged on the outer wall surface of the glue spraying head (802).
2. The full-automatic mounting junction box gluing machine according to claim 1, wherein the placement base plate (10) is made of metal, and the upper wall surface of the placement base plate (10) is five to eight centimeters higher than the upper wall surface of the light source (7).
3. The fully automatic mounting terminal box gluing machine according to claim 1, characterized in that the gluing head (802) is on the same vertical axis as the central axis of the housing in which the light source (7) is placed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321844858.7U CN220919743U (en) | 2023-07-14 | 2023-07-14 | Full-automatic installation terminal box gluing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321844858.7U CN220919743U (en) | 2023-07-14 | 2023-07-14 | Full-automatic installation terminal box gluing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220919743U true CN220919743U (en) | 2024-05-10 |
Family
ID=90965662
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321844858.7U Active CN220919743U (en) | 2023-07-14 | 2023-07-14 | Full-automatic installation terminal box gluing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220919743U (en) |
-
2023
- 2023-07-14 CN CN202321844858.7U patent/CN220919743U/en active Active
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