CN217361027U - Full-automatic high-speed laminating machine - Google Patents

Abstract

The utility model discloses a full-automatic high-speed laminating machine, which comprises a first laminating part and a second laminating part which are arranged in sequence, wherein the two laminating parts comprise a polaroid feeding mechanism, a transfer dyestripping mechanism, a paster mechanism, a transfer platform, a glass feeding detection mechanism and a paster platform, and the transfer platform is arranged on one side of a machine platform; the glass feeding detection mechanism is erected above the transfer platform; the patch platform is arranged on the side part of the glass feeding detection mechanism; the polaroid feeding mechanism is arranged on the other side of the machine table, and the transfer film tearing mechanism is arranged on one side of the polaroid feeding mechanism; the paster mechanism is arranged between the paster platform and the transfer film tearing mechanism. The utility model discloses wholly adopt two subsides portion of installing that set up side by side to accomplish the automatic attached of glass substrate positive and negative polaroid one by one, realize glass substrate and polaroid automatic feeding, transfer, detection, possess polaroid transfer dyestripping in an organic whole, adopt the alternate expression to get polaroid and paster, reduced effectively and wait to expect the time, promoted paster efficiency.

Description

Full-automatic high-speed laminating machine

Technical Field

The utility model relates to an automation equipment field indicates a full-automatic high-speed rigging machine very much.

Background

The glass substrate and the polaroid are the most basic assembly materials in the production and assembly processes in the fields of mobile phone screens, television screens and the like, the glass substrate is used as a carrier, and various optical requirements are realized by attaching the polaroid to the surface of the glass substrate. The display is divided into a flexible screen or a rigid screen according to different characteristics of the glass substrate, and the polarizer needs to be attached to the surface of the glass substrate in the actual production and manufacturing process of the display. With the continuous improvement of display screen manufacturing technology, foreign display screen manufacturers have gradually introduced an automatic production line into screen manufacturing, domestic screen manufacturers have increased investment in recent years, and continuously perform industrial transformation and upgrade, so that the traditional manual assembly production line is replaced by the automatic production line.

The following technical problems need to be solved in the polaroid laminating and upgrading automatic production line process: 1. materials involved in the polaroid attaching process comprise a glass substrate and a polaroid, so that the problems of automatic feeding, transfer and transfer of the glass substrate and the polaroid are solved; 2. in addition, the technical requirements of attaching the polaroid to the front and back of the glass substrate are required in the actual surface mounting process, so that the problem of attaching the front and back of the glass substrate is required to be solved; 3. the traditional attaching process is generally a single-time paster, namely feeding and attaching are carried out after one-time attaching, and the process has standby time, namely attaching cannot be carried out when the polaroids are fed, and feeding cannot be carried out when attaching; 4. the surface quality needs to be ensured before surface mounting so as to improve the yield of subsequent surface mounting, so the surface detection problem of glass and polaroids needs to be solved before surface mounting; 5. in the pasting process, when the polaroid made of flexible materials is attached to the glass substrate, the problem of attaching bubbles needs to be solved; 6. in addition, the surface of the polarizer is covered with a protective film material when the polarizer comes, so that the problem that the film material is automatically torn off before the surface mounting needs to be solved.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is not enough to above-mentioned prior art, provide a whole subsides portion that adopts two parallel settings accomplishes the automatic attached of glass substrate positive and negative polaroid step by step, realized glass substrate and polaroid automatic feeding, transfer, detection, and possess the polaroid transfer dyestripping in an organic whole, adopt the alternate polaroid and paster of getting, reduced effectively and waited the material time, promoted the full-automatic high-speed rigging machine of paster efficiency.

The utility model adopts the following technical scheme: a full-automatic high-speed laminating machine comprises a first laminating part and a second laminating part which are sequentially arranged, wherein the first laminating part and the second laminating part are used for respectively finishing the polaroid attachment on the front side and the back side of a glass substrate; the first mounting part and the second mounting part comprise a polaroid feeding mechanism, a transfer film tearing mechanism, a pasting mechanism, a transfer platform, a glass feeding detection mechanism and a pasting platform, wherein the transfer platform is arranged on one side of the machine platform, and a glass substrate of a previous station is conveyed to the transfer platform; the glass feeding detection mechanism is erected above the transfer platform and extends along the linear direction; the patch platform is arranged on the side part of the glass feeding detection mechanism, and the glass feeding detection mechanism takes out the glass substrate from the transfer platform, detects the glass substrate and transfers the glass substrate to the patch platform; the polaroid feeding mechanism is arranged on the other side of the machine table, the transfer film tearing mechanism is arranged on one side of the polaroid feeding mechanism, the polaroid feeding mechanism moves the polaroid to the transfer film tearing mechanism, and the transfer film tearing mechanism bears the polaroid and tears the film material from the bottom of the polaroid; the paster mechanism is arranged between the paster platform and the transfer film tearing mechanism, the polaroid is taken out from the transfer film tearing mechanism in an alternating mode by the paster mechanism, and the polaroid is attached to the surface of the glass substrate on the paster platform.

Preferably, the polarizer feeding mechanism comprises a material box, a feeding detection assembly and a polarizer transfer platform, wherein the material box is arranged on the machine platform, and at least two polarizers to be attached are vertically stacked in the material box; the polaroid transfer platform is arranged on one side of the material box; the feeding detection assembly is erected between the material box and the polaroid transfer platform, takes out the polaroid from the material box, places the polaroid on the polaroid transfer platform, and moves the polaroid to the transfer dyestripping mechanism after detection and cleaning.

Preferably, the material box comprises a material box support plate, a material ejecting cylinder, an output shaft, an ejector rod, a material plate and a limiting plate, wherein the material box support plate is horizontally arranged, and a strip-shaped sliding groove and a barrel groove are formed in the material box support plate; the material ejecting cylinder is vertically arranged below the material box support plate, and the output shaft is arranged upwards; the ejector rod is vertically connected to the output shaft and penetrates through the barrel groove to extend to the upper part of the material box support plate; the limiting plates comprise at least two limiting plates, the limiting plates are vertically arranged in the strip-shaped sliding grooves, and a storage space is formed between the limiting plates; the flitch is horizontally arranged in the storage space and supported by the ejector rod, at least two polaroids are stacked on the flitch up and down, and the ejector rod drives the flitch to drive the polaroids to move up and down.

Preferably, the feeding detection assembly comprises a linear module, a material taking part, a static removing part and a moving detection part, wherein the linear module is erected between the material box and the polaroid transfer platform, the material taking part and the moving detection part are respectively connected with the output end of the linear module and are driven by the linear module to move linearly independently, the material taking part takes out the polaroid from the material box, and the polaroid is placed on the polaroid transfer platform; the static removing component is connected below the linear module and is an ion wind rod, the ion wind rod removes static of the polaroid on the polaroid transfer platform, and after the detection component is moved to detect the polaroid, the static removed polaroid is taken out and moved to the transfer film tearing mechanism.

Preferably, the material taking component comprises a material taking slide seat, a material taking bracket and a material taking suction nozzle, wherein the material taking slide seat is movably connected to the linear module; the material taking bracket is horizontally connected to the side wall of the material taking slide seat, and a strip-shaped mounting groove is formed in the material taking bracket; the material taking suction nozzles comprise at least two, are detachably arranged in the mounting groove of the material taking bracket, and are provided with vacuum suction nozzles at the bottoms; the moving detection component comprises a moving sliding seat, a moving linear module, a moving bracket, a moving suction plate and a CCD (charge coupled device), wherein the moving sliding seat is vertically connected to the output end of the linear module; the moving linear module is vertically arranged on the side wall of the moving sliding seat, and the output end of the moving linear module is vertically arranged; the moving support is connected to the output end of the moving linear module and extends outwards horizontally; the moving and sucking plate is horizontally connected to the bottom of the moving support, and vacuum sucking holes are distributed in the bottom of the moving and sucking plate so as to adsorb the polaroid; the CCD is vertically arranged on the side wall of the moving support, and the lens is arranged downwards in the direction, so that the cleaned polaroid can be shot and detected.

Preferably, the transfer film tearing mechanism comprises a film tearing linear module, a film tearing support platform and a film tearing assembly, wherein the film tearing linear module and the film tearing support are arranged in parallel at intervals, and a linear slide rail is arranged at the top of the film tearing support; the film tearing support is of a rectangular plate-shaped structure, the film tearing support is arranged between the film tearing linear module and the film tearing support, and the film tearing linear module drives the film tearing support to move linearly along the direction of the linear slide rail; the side edge of the film tearing support platform is inclined to the direction of the linear slide rail; the film tearing assembly is arranged between the film tearing linear module and the film tearing support, and the film tearing assembly is used for tearing the film from the polaroid through the relative movement of the film tearing adhesive tape and the film tearing support.

Preferably, the film tearing assembly comprises a film tearing adhesive tape part and a film tearing part which are arranged on the film tearing support and the film tearing linear module, wherein the film tearing adhesive tape part comprises a film tearing support plate, a tape roll, a tape pulling motor, a first tensioning roller and a second tensioning roller, and the film tearing support plate is vertically connected with the bottom of the film tearing support; the tape roll and the drawstring motor are respectively arranged on the side wall of the film tearing support plate at intervals, a film tearing tape is wound on the tape roll, the outer end of the film tearing tape is connected to the output end of the drawstring motor, and the film tearing tape is pulled out when the output end of the drawstring motor rotates; the first tensioning roller and the second tensioning roller are vertically arranged on the side wall of the film tearing support plate and are rotatably connected with the side wall of the film tearing support plate, and the film tearing adhesive tape is tensioned by the first tensioning roller and the second tensioning roller; the film tearing component comprises a film tearing sliding seat, a film tearing support block, a film tearing roller and an adjusting support, wherein the film tearing sliding seat is movably connected to the film tearing linear module, and the upper part of the side wall of the film tearing sliding seat is connected with a horizontally extending support part; the film tearing support blocks and the film tearing rollers are arranged on the supporting parts at intervals, and the surfaces of the film tearing support blocks form horizontal bearing planes; the film tearing support block and the film tearing roller move to the position below the film tearing support table, the film material at the bottom of the polaroid is adhered to the film tearing adhesive tape from the lower part, and the film material is torn to form the polaroid; above-mentioned regulation support rotationally sets up on the lateral wall of dyestripping slide, rotationally is connected with three rollers on adjusting the support, and the fulcrum of three rollers forms triangle-shaped, and the dyestripping sticky tape is through the roller tensioning of adjusting the support.

Preferably, the patch mechanism comprises a rotary motor, a rotary support table, a rotary support and a patch head, wherein the rotary motor is arranged on the table, and the output end of the rotary motor is arranged upwards; the rotary branch table is arranged at the output end of the rotary motor; the rotary support is horizontally arranged on the rotary support platform and horizontally extends to two sides of the rotary support platform; the two mounting heads are respectively arranged on the horizontal extending portions on two sides of the rotary support, and the rotary motor drives the rotary support to rotate so that the two mounting heads can take the polaroid from the film tearing support and attach the polaroid on the glass substrate on the mounting platform.

Preferably, the mounting head comprises a mounting support, a mounting lifting motor, a mounting lifting slide seat, a mounting support plate, a fixed roller assembly, a movable roller assembly, a roller belt and a roller assembly, wherein the mounting support is vertically arranged on the rotary support; the mounting lifting motor is arranged at the top of the mounting support, and the output end of the mounting lifting motor is connected with a vertically arranged screw rod and drives the screw rod to rotate; the surface-mounted lifting slide seat is horizontally arranged and is in threaded connection with the screw rod; the surface mounting support plate is horizontally connected to the bottom of the surface mounting lifting slide seat; the fixed roller assembly and the movable roller assembly are respectively arranged on two sides of the lower part of the mounting support plate and vertically extend downwards; the two ends of the roller belt are connected to the fixed roller assembly and the movable roller assembly and tensioned by the fixed roller assembly and the movable roller assembly, the bottom of the roller belt adsorbs the polaroid, the movable roller assembly moves up and down along the vertical direction, and the tensioning state of the roller belt is adjusted; the pressing roller assembly is arranged below the mounting support plate and is positioned between the fixed roller assembly and the movable roller assembly, and the pressing roller assembly presses the roller belt and moves linearly along the roller belt so as to attach the polaroid adhered to the bottom of the roller belt to the glass substrate.

Preferably, the fixed roller assembly comprises a fixed support and a fixed roller, wherein the fixed support is vertically connected to one side of the lower part of the mounting support plate; the fixed roller is rotatably connected to the bottom of the fixed support; the movable roller assembly comprises a movable support, a movable air cylinder and a movable roller, wherein the movable support is vertically connected to the other side of the lower part of the mounting support plate and is connected with the end wall of the mounting support plate in a sliding manner along the vertical direction; the movable air cylinder is vertically connected to one side of the mounting support plate, the output end of the movable air cylinder is downwards arranged and connected to the movable support, and the movable support is driven to move up and down; the movable roller is rotatably connected to the bottom of the movable support, and a roller belt is tensioned between the movable roller and the fixed roller; the compression roller assembly comprises a roller servo motor, a roller linear sliding seat, an adjusting roller, an adjusting cylinder, an adjusting seat and a compression roller, wherein the roller servo motor is arranged on the upper part of the mounting support plate, and the output end of the roller servo motor is connected with a lead screw horizontally arranged on the lower part of the mounting support plate through a transmission belt; the roller linear sliding seat is connected below the mounting support plate in a sliding manner along the linear direction and is in threaded connection with the screw rod, and the driving roller linear sliding seat makes linear motion back and forth between the movable roller assembly and the fixed roller assembly during the rotary motion of the screw rod; the adjusting roller is rotatably arranged at the bottom of the roller linear sliding seat; the adjusting cylinder is vertically arranged on one side wall of the roller linear sliding seat; the adjusting seat is slidably arranged on the other side wall of the roller linear sliding seat along the vertical direction and is connected with the output end of the adjusting cylinder, and the adjusting cylinder drives the adjusting seat to move up and down; the press roller is rotatably connected to the bottom of the adjusting seat, and the roller belt penetrates through the upper portion of the adjusting roller and then penetrates through the lower portion of the press roller after being pulled out of the fixed roller.

Preferably, the glass feeding detection mechanism comprises a feeding mechanism, a first detection assembly and a second detection assembly, wherein the feeding mechanism is horizontally arranged on the side part of the transfer platform and linearly extends along the side direction of the machine platform; the first detection assembly and the second detection assembly are arranged above the feeding mechanism at intervals, the feeding mechanism drives the glass base material to pass through the first detection assembly and the second detection assembly, the edge and corner positions of the glass base material are shot and detected by the first detection assembly, and the surface of the glass base material is detected and cleaned by the second detection assembly; the feeding mechanism comprises a feeding linear module and a feeding assembly, wherein the feeding linear module is horizontally arranged; the feeding assembly is arranged on one side of the feeding linear module and adsorbs the glass substrate to be attached through the vacuum suction nozzle; the first detection assembly comprises an angle detection support, a first detection module, a first detection CCD, a second detection module and a second detection CCD, wherein the angle detection support is of a U-shaped support structure, the angle detection supports comprise two angle detection supports, and the two angle detection supports are vertically arranged and erected above the feeding linear module; the first detection module and the second detection module are respectively arranged at the tops of the two corner detection brackets and are arranged vertically to each other; the first detection CCD and the second detection CCD are respectively arranged on the first detection module and the second detection module, are respectively driven by the first detection module and the second detection module to move linearly, and the lens direction is arranged downwards; the second detection assembly comprises a second detection support, a third detection CCD, a detection platform and a light source, wherein the second detection support is erected above the feeding linear module; the third detection CCD is vertically arranged on the second detection bracket, and the lens is arranged downwards; the detection platform is connected to the output end of the feeding linear module and is driven by the feeding linear module to move linearly, the feeding assembly places the glass substrate on the detection platform, and the detection platform drives the glass substrate to move linearly; the light sources comprise two light sources which are respectively connected to the second detection support through the supporting rods and respectively located on two sides above the detection platform and are arranged downwards towards the detection platform.

Preferably, the patch platform comprises a first patch linear module, a second patch linear module, a patch rotary seat and a patch support platform, wherein the first patch linear module is arranged on the machine platform; the second paster linear module is connected to the output end of the second paster linear module along the direction vertical to the first paster linear module; the patch rotating seat is arranged on the second patch linear module; the paster support platform is horizontally arranged on the paster rotating seat, and vacuum suction holes are distributed in the paster support platform; the material taking assembly of the feeding mechanism detects the cleaned glass substrate, takes out the glass substrate and places the glass substrate on the surface mounting support platform.

The beneficial effects of the utility model reside in that:

the utility model discloses defect and not enough independent research and development to prior art existence have designed a whole and have adopted the subsides dress portion that two parallel set up to accomplish the automatic attached of glass substrate positive and negative polaroid step by step, have realized glass substrate and polaroid automatic feeding, transfer, detection, and possess the polaroid transfer dyestripping in an organic whole, adopt the alternate polaroid and paster of getting, have reduced the waiting to expect time effectively, have promoted the full-automatic high-speed rigging machine of paster efficiency.

The utility model discloses carry out research and development design to the automatic attached technique of polaroid, wholly adopt along the first portion of subsides and the second portion of subsides that the linear direction set up side by side as paster final controlling element, link up through the transfer platform between two portions of subsides, the transfer platform can realize 180 rotary motion through motor drive to carry out the attached face rotary replacement of glass substrate; moving the glass substrate of the previous station to a transfer platform of a first mounting part for feeding, after the first mounting part finishes one side attachment of the glass substrate, accessing the glass substrate through the transfer platform of a second mounting part, rotating the glass substrate by 180 degrees to enable the non-attachment surface of the glass substrate to face upwards, and then carrying out a mounting process through the second mounting part; the first mounting portion and the second mounting portion are identical in overall structure and have good universality.

The first mounting part and the second mounting part of the utility model integrally comprise a polaroid feeding mechanism, a transfer film tearing mechanism, a paster mechanism, a transfer platform, a glass feeding detection mechanism and a paster platform; the polaroid feeding mechanism and the transfer platform are respectively arranged at two side parts of the machine table, and the glass feeding detection mechanism is positioned at the side part of the transfer platform and linearly extends along the side edge direction of the machine table; after the glass substrate on the transfer platform is moved to the detection platform through the feeding linear module of the glass feeding detection mechanism for detection, the glass substrate is moved to the surface mounting platform through the material taking assembly of the glass feeding detection mechanism to be attached with the polaroid; after the polaroid vertically stacked in the material box of the polaroid feeding mechanism is taken out by a feeding detection assembly of the polaroid feeding mechanism and then is placed on a polaroid transfer platform for detection, the polaroid is moved to a film tearing support table of a transfer film tearing mechanism by the feeding detection assembly, the film tearing assembly of the transfer film tearing mechanism takes out a film tearing adhesive tape from the film tearing adhesive tape assembly, the film tearing adhesive tape is adhered to a protective film material at the bottom of the polaroid, and the film material is torn away from the polaroid after the film tearing adhesive tape is adhered to the film material through the relative linear motion of the film tearing assembly and the film tearing support table; the polaroid after the dyestripping is taken out through an subsides dress head of paster mechanism and another subsides dress head of paster mechanism is attached the polaroid on the glass substrate on the paster platform, and after the paster was accomplished, two are pasted the rotatory rotation of head and are rotated, and empty dress head is got the polaroid, and full dress head is attached the polaroid on glass substrate, so the circulation realizes alternately that the formula polaroid is attached in turn. Specifically, the method comprises the following steps:

the utility model is designed with a polaroid feeding mechanism aiming at the problem of automatic feeding, transferring and moving of polaroids, and the polaroid feeding mechanism integrally comprises a material box, a feeding detection assembly and a polaroid transferring platform; the utility model discloses a magazine uses the magazine extension board as bearing structure, has seted up the adjustment spout on the magazine extension board, through detachably installation limiting plate on the strip spout, utilize the space between the limiting plate to form storage space for deposit the multi-disc polaroid that stacks from top to bottom, regard the flitch as the carrier in the storage space, bear the support polaroid, thereby it upwards releases the polaroid one by one to push up simultaneously the flitch through the liftout cylinder drive ejector pin of bottom, so that the material loading determine module of top takes out the polaroid of top one by one. The utility model discloses a material loading determine module integrates simultaneously and gets the polaroid, destatics and put the polaroid function, material loading determine module regards straight line module as bearing and power part, be connected with on the straight line module and get the material part and move the determine part, get the material part and move the determine part and adsorb the polaroid through vacuum negative pressure adsorption principle, wherein, get the material part from the magazine with the polaroid take out one by one place on polaroid transfer platform after, move the determine part and detect the polaroid, in order to select the defective products; and meanwhile, the static removing component which is arranged outside the linear module and extends downwards removes static electricity for the polaroid through plasma, and the polaroid which is subjected to static removing and detection is moved to the film tearing transfer mechanism after being absorbed from the polaroid transfer platform through the moving detection component so as to perform subsequent film tearing action. The material loading detection assembly simultaneously realizes the actions of taking and placing the polaroid through one set of linear module, and completes the surface detection and static elimination of the polaroid when the polaroid is taken and placed, thereby effectively simplifying the structure and reducing the manufacturing cost of equipment on the premise of ensuring the realization of functions.

Aiming at the technical requirements of the film tearing process before the mounting of the polaroid, the utility model is originally designed with a film tearing transfer mechanism which integrates the functions of a film tearing tape mechanism, a film tearing mechanism and a polaroid platform which are designed independently, the utility model takes a film tearing linear module and a film tearing support which are arranged at intervals in parallel as a bearing mechanism, a film tearing support is arranged on the film tearing linear module and the film tearing support and is driven by the film tearing linear module to move linearly back and forth along a linear slide rail arranged on the film tearing support, in particular, the side edge of the film tearing support with a rectangular structure is obliquely arranged along the direction of the linear slide rail, namely, the corner of the film tearing support is positioned in a sliding channel of the film tearing support, the structural design ensures that the film tearing tape tears from the corner of the polaroid placed on the film tearing support during the subsequent film tearing, the diagonal film tearing mode can reduce the pulling force of a film material on the polaroid during the film tearing, the tearing quality is improved. Additionally, the utility model discloses be equipped with dyestripping sticky tape part and dyestripping part respectively at dyestripping support dyestripping sharp module lateral part promptly, dyestripping sticky tape part will be stained with the dyestripping sticky tape of dyestripping sticky tape and derive and retrieve automatically, at the in-process that the dyestripping sticky tape was derived, the dyestripping part is with the dyestripping sticky tape from the below adhesion in the membrane material bottom of polaroid bottom, simultaneously the paster mechanism holds the dyestripping from the top and props up behind the polaroid of bench, the dyestripping props up a platform and the relative linear motion of dyestripping part, make the membrane material tear from the polaroid bottom.

Aiming at the condition that the material waiting time exists between feeding and pasting in the traditional polaroid pasting process, which causes low production efficiency, the utility model discloses a pasting mechanism is originally designed, the pasting mechanism of the utility model adopts an alternate design, an alternate motor with an upward output end is used as a power output part, the alternate motor drives an alternate platform and a rotary support to rotate, pasting heads symmetrically arranged at two sides of the rotary support reciprocate along with the rotary support between a pasting platform and a film tearing platform, when one pasting head takes out the polaroid from the film tearing platform and tears the film, the other pasting head pastes the sucked polaroid on the glass substrate on the pasting platform, the polaroid taking and pasting actions are synchronously realized through the two pasting heads, the next alternate is carried out after the completion, thereby effectively reducing the whole standby time, the laminating efficiency of the polaroid is improved greatly. Additionally, the utility model discloses an it adopts the attached principle in roller area to paste the dress head, utilizes flexible roller area to get the polaroid and paste the polaroid, and the roller area passes through fixed roller subassembly and movable roller subassembly tensioning to maintain the plane degree after its bottom tensioning, movable roller subassembly can also be adjusted roller area tensioning force in real time simultaneously. The flexible laminating mode protects the polaroid and simultaneously compared with the laminating mode in the traditional surface contact, realizes the line contact pasting, and excellently solves the problem that the polaroid and the glass substrate are easy to generate bubbles in the laminating process; and the compression roller realizes real-time adjustment of the tension through the adjusting cylinder and the adjusting roller so as to adapt to the situation of tension change in the actual production process.

Automatic feeding, cleanness and the detection technological requirement to glass substrate, the utility model discloses the design has glass material loading detection mechanism ingeniously, and glass material loading detection mechanism is integrated to have and gets automatic glass substrate, glass substrate surface detection and clean function of putting. The glass feeding detection mechanism takes the feeding mechanism as a main body part, and the feeding linear module of the feeding mechanism is connected with the transfer platform and the paster mechanism along the linear direction to form a glass substrate material flow path. Thereby from last station flow to glass substrate on the transfer platform through the material loading subassembly of feed mechanism take out to testing platform on the back, thereby the testing plane drives glass substrate and has realized the automated inspection on glass substrate surface towards the in-process of paster mechanism direction rectilinear movement through first detection component and second detection component. Particularly, the utility model discloses to glass substrate surface detection first determine module that has integrateed simultaneously and detect that kneads dough, because glass substrate's size range is great, if intelligent wrist-watch, a mobile phone, a computer, the size of panel is less, and the size of TV screen is big, for adapting to the surface detection of not unidimensional, to jumbo size screen, only detect the corner position of rectangle screen through first determine module and can judge the position and the angle condition of placing of screen, the faying face detects the screen surface quality simultaneously, thereby covered the detection demand of whole screen, compared in prior art and improved detection quality extremely well.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a second schematic perspective view of the present invention.

Fig. 3 is a schematic perspective view of the mounting portion of the present invention.

Fig. 4 is a second schematic perspective view of the mounting portion of the present invention.

Fig. 5 is a third schematic view of the three-dimensional structure of the mounting portion of the present invention.

Fig. 6 is a fourth schematic view of the three-dimensional structure of the mounting portion of the present invention.

Fig. 7 is one of the schematic three-dimensional structures of the mounting portion of the present invention with parts omitted.

Fig. 8 is a second schematic perspective view of the mounting portion of the present invention with parts omitted.

Fig. 9 is a third schematic perspective view of the mounting portion of the present invention with parts omitted.

Fig. 10 is a fourth perspective view of the mounting portion of the present invention with parts omitted.

Fig. 11 is a schematic view of a three-dimensional structure of the polarizer feeding mechanism of the present invention.

Fig. 12 is a second schematic perspective view of the polarizer feeding mechanism of the present invention.

Fig. 13 is a third schematic view of the three-dimensional structure of the polarizer feeding mechanism of the present invention.

Fig. 14 is a fourth schematic view of a three-dimensional structure of the polarizer feeding mechanism of the present invention.

Fig. 15 is a schematic perspective view of the magazine according to the present invention.

Fig. 16 is a second schematic perspective view of the magazine of the present invention.

Fig. 17 is a third schematic perspective view of the magazine of the present invention.

Fig. 18 is one of the schematic three-dimensional structures of the feeding detection assembly of the present invention.

Fig. 19 is a second schematic view of the three-dimensional structure of the feeding detection assembly of the present invention.

Fig. 20 is a third schematic view of a three-dimensional structure of the feeding detection assembly of the present invention.

Fig. 21 is a fourth schematic view of the three-dimensional structure of the feeding detection assembly of the present invention.

Fig. 22 is a schematic perspective view of the transfer and tear film mechanism of the present invention.

Fig. 23 is a second schematic perspective view of the film transferring and tearing mechanism of the present invention.

Fig. 24 is a third schematic view of a three-dimensional structure of the film transferring and tearing mechanism of the present invention.

Fig. 25 is a fourth schematic view of the three-dimensional structure of the film transferring and tearing mechanism of the present invention.

Fig. 26 is a schematic perspective view of the patch mechanism of the present invention.

Fig. 27 is a second schematic perspective view of the patch attaching mechanism of the present invention.

Fig. 28 is a third schematic perspective view of the patch attaching mechanism of the present invention.

Fig. 29 is a fourth schematic view of the three-dimensional structure of the patch mechanism of the present invention.

Fig. 30 is a schematic perspective view of the mounting head of the present invention.

Fig. 31 is a second schematic perspective view of the mounting head of the present invention.

Fig. 32 is a third schematic perspective view of the placement head of the present invention.

Fig. 33 is a fourth schematic perspective view of the mounting head of the present invention.

Fig. 34 is one of the schematic three-dimensional structures of the glass loading detecting mechanism of the present invention.

Fig. 35 is a second schematic perspective view of the glass loading detection mechanism of the present invention.

Fig. 36 is a third schematic view of a three-dimensional structure of the glass loading detecting mechanism of the present invention.

Fig. 37 is a fourth schematic view of the three-dimensional structure of the glass loading detection mechanism of the present invention.

Fig. 38 is a schematic view of a three-dimensional structure of the patch platform of the present invention.

Fig. 39 is a second schematic perspective view of the patch platform of the present invention.

Fig. 40 is a third schematic view of the three-dimensional structure of the patch platform of the present invention.

Detailed Description

The invention will be further described with reference to the accompanying drawings:

as shown in fig. 1 to 40, the technical solution adopted by the present invention is as follows: a full-automatic high-speed laminating machine comprises a first laminating part A and a second laminating part B which are sequentially arranged, wherein the first laminating part A and the second laminating part B are used for respectively finishing the lamination of polaroids on the front side and the back side of a glass substrate; the first mounting part A and the second mounting part B comprise a polaroid feeding mechanism, a transfer film tearing mechanism 5, a mounting mechanism 6, a transfer platform 7, a glass feeding detection mechanism and a mounting platform 11, wherein the transfer platform 7 is arranged on one side of the machine table 1, and a glass substrate of a previous work station is conveyed to the transfer platform 7; the glass feeding detection mechanism is erected above the transfer platform 7 and extends along the linear direction; the paster platform 11 is arranged on the side part of the glass loading detection mechanism, and the glass loading detection mechanism takes out the glass substrate from the transfer platform, detects the glass substrate and transfers the glass substrate to the paster platform 11; the polaroid feeding mechanism is arranged on the other side of the machine table 1, the transfer film tearing mechanism 5 is arranged on one side of the polaroid feeding mechanism, the polaroid feeding mechanism moves the polaroid to the transfer film tearing mechanism 5, and the transfer film tearing mechanism 5 bears the polaroid and tears off the film material at the bottom of the polaroid; the sheet sticking mechanism 6 is arranged between the sheet sticking platform 11 and the transfer film tearing mechanism 5, and the sheet sticking mechanism 6 takes out the polaroid from the transfer film tearing mechanism 5 in an alternating mode and attaches the polaroid to the surface of the glass substrate on the sheet sticking platform 11.

The polaroid feeding mechanism comprises a material box 2, a feeding detection assembly and a polaroid transfer platform 4, wherein the material box 2 is arranged on the machine table 1, and at least two polaroids to be attached are vertically stacked in the material box 2; the polaroid transfer platform 4 is arranged on one side of the material box 2; above-mentioned material loading determine module erects between magazine 2 and polaroid transfer platform 4, and material loading determine module takes out the polaroid from magazine 2 in, places on polaroid transfer platform 4, detects clean back, removes the polaroid to on the transfer dyestripping mechanism 5.

The material box 2 comprises a material box support plate 21, a material ejecting cylinder 22, an output shaft 23, an ejector rod 24, a material plate 25 and a limiting plate 26, wherein the material box support plate 21 is horizontally arranged, and the material box support plate 21 is provided with a strip-shaped chute and a barrel groove; the material ejecting cylinder 22 is vertically arranged below the material box support plate 21, and the output shaft 23 is arranged upwards; the push rod 24 is vertically connected to the output shaft 23 and extends to the upper part of the material box support plate 21 through the barrel groove; the limiting plates 26 comprise at least two, the limiting plates 26 are vertically arranged in the strip-shaped sliding grooves, and a storage space is formed between the limiting plates 26; the material plate 25 is horizontally arranged in the storage space and supported by the ejector rod 24, at least two polaroids are stacked on the material plate 25 from top to bottom, and the ejector rod 24 drives the material plate 25 to drive the polaroids to move up and down.

The feeding detection assembly comprises a linear module 31, a material taking component, a static removing component and a moving detection component, wherein the linear module 31 is erected between the material box 2 and the polaroid transfer platform 4, the material taking component and the moving detection component are respectively connected with the output end of the linear module 31 and driven by the linear module 31 to independently move linearly, the material taking component takes the polaroid out of the material box 2, and the polaroid is placed on the polaroid transfer platform 4; the static removing component is connected below the linear module 31, the static removing component is an ion wind rod 35, the ion wind rod 35 removes static electricity for the polaroid on the polaroid transfer platform 4, and after the moving detection component detects the polaroid, the static removed polaroid is taken out and moved to the transfer film tearing mechanism 5.

The material taking component comprises a material taking slide seat 32, a material taking bracket 33 and a material taking suction nozzle 34, wherein the material taking slide seat 32 is movably connected to the linear module 31; the material taking bracket 33 is horizontally connected to the side wall of the material taking slide carriage 32, and a strip-shaped mounting groove is formed in the material taking bracket 33; the material taking suction nozzles 34 comprise at least two, the material taking suction nozzles 34 are detachably arranged in the mounting groove of the material taking bracket 33, and the bottom of each material taking suction nozzle is a vacuum suction nozzle; the moving detection component comprises a moving slide seat, a moving linear module 36, a moving bracket 37, a moving suction plate 38 and a CCD39, wherein the moving slide seat is vertically connected with the output end of the linear module 31; the moving linear module 36 is vertically arranged on the side wall of the moving slide seat, and the output end is vertically arranged; the moving bracket 37 is connected to the output end of the moving linear module 36 and extends horizontally outwards; the moving suction plate 38 is horizontally connected to the bottom of the moving support 37, and vacuum suction holes are distributed at the bottom of the moving suction plate 38 so as to absorb the polarizer; the CCD39 is vertically disposed on the sidewall of the moving frame 37, and the lens direction is downward, so as to photograph and inspect the cleaned polarizer.

The transfer film tearing mechanism 5 comprises a film tearing linear module 51, a film tearing support 52, a film tearing support 53 and a film tearing assembly, wherein the film tearing linear module 51 and the film tearing support 52 are arranged in parallel at intervals, and a linear slide rail is arranged at the top of the film tearing support 52; the film tearing support 53 is of a rectangular plate-shaped structure, the film tearing support 53 is arranged between the film tearing linear module 51 and the film tearing support 52, and the film tearing linear module 51 drives the film tearing support 53 to move linearly along the direction of the linear slide rail; the side edge of the film tearing support platform 53 is inclined to the direction of the linear slide rail; the film tearing assembly is arranged between the film tearing linear module 51 and the film tearing support 52, and the film tearing assembly is used for tearing the film from the polaroid through the relative movement of the film tearing adhesive tape and the film tearing support 53 and adhering the polaroid to the film.

The film tearing assembly comprises a film tearing adhesive tape part and a film tearing part which are arranged on the film tearing support 52 and the film tearing linear module 51, wherein the film tearing adhesive tape part comprises a film tearing support plate 54, a tape coil 55, a tape pulling motor 56, a first tensioning roller 57 and a second tensioning roller 512, and the film tearing support plate 54 is vertically connected with the bottom of the film tearing support 52; the tape roll 55 and the drawstring motor 56 are respectively arranged on the side wall of the film tearing support plate 54 at intervals, a film tearing tape is wound on the tape roll 55, the outer end of the film tearing tape is connected to the output end of the drawstring motor 56, and the film tearing tape is pulled out when the output end of the drawstring motor 56 rotates; the first tensioning roller 57 and the second tensioning roller 512 are vertically arranged on the side wall of the film tearing support plate 54 and are rotatably connected with the side wall of the film tearing support plate 54, and the film tearing adhesive tape is tensioned by the first tensioning roller 57 and the second tensioning roller 512; the film tearing part comprises a film tearing slide base 58, a film tearing support block 59, a film tearing roller 510 and an adjusting bracket 511, wherein the film tearing slide base 58 is movably connected to the film tearing linear module 51, and the upper part of the side wall of the film tearing slide base 58 is connected with a horizontally extending support part; the film tearing support blocks 59 and the film tearing rollers 510 are arranged on the supporting part at intervals, and the surfaces of the film tearing support blocks 59 form horizontal bearing planes; the film tearing support block 59 and the film tearing roller 510 move to the lower part of the film tearing support table 53, the film material at the bottom of the polarizer is adhered to the film tearing adhesive tape from the lower part, and the film material is torn to form the polarizer; the adjusting bracket 511 is rotatably arranged on the side wall of the film tearing sliding seat 58, three roll shafts are rotatably connected to the adjusting bracket 511, the fulcrums of the three roll shafts form a triangle, and the film tearing adhesive tape is tensioned by the roll shafts of the adjusting bracket 511.

The surface mounting mechanism 6 comprises a rotary motor 61, a rotary supporting table 62, a rotary support 63 and a mounting head 64, wherein the rotary motor 61 is arranged on the machine table 1, and the output end of the rotary motor is arranged upwards; the wheel rotation support 62 is arranged on the output end of the wheel rotation motor 61; the rotary support 63 is horizontally arranged on the rotary support platform 62 and horizontally extends to two sides of the rotary support platform 62; the two attaching heads 64 are respectively arranged on the horizontal extending parts at two sides of the rotating support 63, and the rotary motor 61 drives the rotary support 62 to drive the rotating support 63 to rotate, so that the two attaching heads 64 respectively take the polaroid from the film tearing support 53 and attach the polaroid to the glass substrate on the attaching platform 11.

The mounting head 64 comprises a mounting support 641, a mounting lifting motor 642, a mounting lifting slide 643, a mounting support 644, a fixed roller assembly, a movable roller assembly, a roller belt 640 and a roller assembly, wherein the mounting support 641 is vertically arranged on the rotating support 63; the mounting lifting motor 642 is arranged at the top of the mounting support 641, and the output end of the mounting lifting motor is connected with a vertically arranged screw rod and drives the screw rod to rotate; the mounting lifting slide 643 is horizontally arranged and is in threaded connection with the screw rod; the mounting support plate 644 is horizontally connected to the bottom of the mounting lifting slide 643; the fixed roller assembly and the movable roller assembly are respectively arranged at two sides of the lower part of the mounting support plate 644 and vertically extend downwards; the two ends of the roller belt 640 are connected to the fixed roller assembly and the movable roller assembly and tensioned by the fixed roller assembly and the movable roller assembly, the bottom of the roller belt 640 adsorbs the polarizer, the movable roller assembly moves up and down along the vertical direction, and the tensioning state of the roller belt 640 is adjusted; the pressing roller assembly is arranged below the mounting support 644 and between the fixed roller assembly and the movable roller assembly, presses the roller belt 640 downward and moves linearly along the roller belt 640, so that the polarizer adhered to the bottom of the roller belt 640 is attached to the glass substrate.

The fixed roller assembly comprises a fixed support 645 and a fixed roller 646, wherein the fixed support 645 is vertically connected to one side of the lower part of the mounting support 644; the fixed roller 646 is rotatably coupled to the bottom of the fixed bracket 645; the movable roller assembly comprises a movable support, a movable air cylinder 647 and a movable roller 648, wherein the movable support is vertically connected to the other side of the lower part of the mounting support 644 and is connected with the end wall of the mounting support 644 in a slidable manner along the vertical direction; the movable air cylinder 647 is vertically connected to one side of the mounting support plate 644, and the output end of the movable air cylinder is downwards arranged and connected to the movable support and drives the movable support to move up and down; the movable roller 648 is rotatably connected to the bottom of the movable support, and a roller belt 640 is tensioned between the movable roller 648 and the fixed roller 646; the compression roller assembly comprises a roller servo motor 649, a roller linear sliding seat 6410, an adjusting roller 6411, an adjusting cylinder 6412, an adjusting seat 6413 and a compression roller 6414, wherein the roller servo motor 649 is arranged at the upper part of the mounting support plate 644, and the output end of the roller servo motor 649 is connected with a screw rod horizontally arranged at the lower part of the mounting support plate 644 through a transmission belt; the roller linear sliding seat 6410 is connected below the mounting support plate 644 in a sliding manner along a linear direction and is in threaded connection with a screw rod, and the driving roller linear sliding seat 6410 linearly moves back and forth between the movable roller assembly and the fixed roller assembly when the screw rod rotates; the adjusting roller 6411 is rotatably disposed at the bottom of the roller linear slide 6410; the adjusting cylinder 6412 is vertically arranged on one side wall of the roller linear sliding seat 6410; the adjusting seat 6413 is slidably arranged on the other side wall of the roller linear sliding seat 6410 in the vertical direction and is connected with the output end of an adjusting cylinder 6412, and the adjusting cylinder 6412 drives the adjusting seat 6413 to move up and down; the pressing roller 6414 is rotatably connected to the bottom of the adjusting seat 6413, and the roller belt 640 is pulled out from the fixed roller 646, passes through the adjusting roller 6411, and passes through the pressing roller 6414.

The glass feeding detection mechanism comprises a feeding mechanism 8, a first detection assembly 9 and a second detection assembly 10, wherein the feeding mechanism 8 is horizontally arranged on the side part of the transfer platform 7 and linearly extends along the side direction of the machine table 1; the first detection assembly 9 and the second detection assembly are arranged above the feeding mechanism 8 at intervals, the feeding mechanism 8 drives the glass substrate to pass through the first detection assembly 9 and the second detection assembly 10, the edge and corner positions of the glass substrate are shot and detected by the first detection assembly 9, and the surface of the glass substrate is detected by the second detection assembly 10; the feeding mechanism 8 comprises a feeding linear module 81 and a feeding assembly, wherein the feeding linear module 81 is horizontally arranged; the feeding assembly is arranged on one side of the feeding linear module 81, and adsorbs the glass substrate to be attached through a vacuum suction nozzle; the first detecting assembly 9 comprises an angle detecting bracket 91, a first detecting module 92, a first detecting CCD93, a second detecting module 94 and a second detecting CCD95, wherein the angle detecting bracket 91 is a U-shaped bracket structure, the angle detecting bracket 91 comprises two angle detecting brackets 91, and the two angle detecting brackets 91 are vertically arranged and erected above the feeding linear module 81; the first detecting module 92 and the second detecting module 94 are respectively disposed on the top of the two corner detecting brackets 91 and are perpendicular to each other; the first detection CCD93 and the second detection CCD95 are respectively disposed on the first detection module 92 and the second detection module 94, and are respectively driven by the first detection module 92 and the second detection module 94 to move linearly, and the lens direction is set downward; the second detecting assembly 10 includes a second detecting bracket 101, a third detecting CCD102, a detecting platform 103 and a light source, wherein the second detecting bracket 101 is arranged above the feeding linear module 81; the third detection CCD102 is vertically arranged on the second detection bracket 101, and the lens is arranged downward; the detection platform 103 is connected to the output end of the feeding linear module 81, and is driven by the feeding linear module 81 to move linearly, the feeding assembly places the glass substrate on the detection platform 103, and the detection platform 103 drives the glass substrate to move linearly; the two light sources are respectively connected to the second detection bracket 101 through a support rod, are respectively located on two sides above the detection platform 103, and are arranged downwards towards the detection platform 103.

The patch platform 11 includes a first patch linear module 111, a second patch linear module 112, a patch rotary base 113 and a patch support 114, wherein the first patch linear module 111 is disposed on the machine platform 1; the second chip mounting linear module 112 is connected to the output end of the second chip mounting linear module 112 along the direction perpendicular to the first chip mounting linear module 111; the patch rotary base 113 is arranged on the second patch linear module 112; the patch support 114 is horizontally arranged on the patch rotating base 113, and vacuum suction holes are distributed on the patch support 114; the material taking assembly of the feeding mechanism 8 detects that the cleaned glass substrate is placed on the patch support 114 after being taken out.

Further, the utility model designs a wholly adopt the subsides dress portion of two parallel settings to accomplish the positive and negative polaroid is automatic attached one by one, has realized glass substrate and polaroid automatic feeding, transfer, detection, and possesses the polaroid transfer dyestripping in an organic whole, adopts the alternate type to get polaroid and paster, has reduced effectively and has waited the material time, has promoted the full-automatic high-speed rigging machine of paster efficiency.

The utility model discloses carry out research and development design to the automatic attached technique of polaroid, wholly adopt along the first portion of subsides and the second portion of subsides that the linear direction set up side by side as paster final controlling element, link up through the transfer platform between two portions of subsides, the transfer platform can realize 180 rotary motion through motor drive to carry out the attached face rotary replacement of glass substrate; moving the glass substrate of the previous station to a transfer platform of a first mounting part for feeding, after the first mounting part finishes one side attachment of the glass substrate, accessing the glass substrate through the transfer platform of a second mounting part, rotating the glass substrate by 180 degrees to enable the non-attachment surface of the glass substrate to face upwards, and then carrying out a mounting process through the second mounting part; the first mounting portion and the second mounting portion are identical in overall structure and have good universality. The first mounting part and the second mounting part of the utility model integrally comprise a polaroid feeding mechanism, a transfer film tearing mechanism, a paster mechanism, a transfer platform, a glass feeding detection mechanism and a paster platform; the polaroid feeding mechanism and the transfer platform are respectively arranged at two side parts of the machine platform, and the glass feeding detection mechanism is positioned at the side part of the transfer platform and extends linearly along the side edge direction of the machine platform; after the glass substrate on the transfer platform is moved to the detection platform through the feeding linear module of the glass feeding detection mechanism for detection, the glass substrate is moved to the surface mounting platform through the material taking assembly of the glass feeding detection mechanism to be attached with the polaroid; after the polaroid vertically stacked in the material box of the polaroid feeding mechanism is taken out by a feeding detection assembly of the polaroid feeding mechanism and then is placed on a polaroid transfer platform for detection, the polaroid is moved to a film tearing support table of a transfer film tearing mechanism by the feeding detection assembly, the film tearing assembly of the transfer film tearing mechanism takes out a film tearing adhesive tape from the film tearing adhesive tape assembly, the film tearing adhesive tape is adhered to a protective film material at the bottom of the polaroid, and the film material is torn away from the polaroid after the film tearing adhesive tape is adhered to the film material through the relative linear motion of the film tearing assembly and the film tearing support table; after the dyestripping polaroid is taken out through an subsides dress head of paster mechanism another subsides dress head of paster mechanism is attached the polaroid on the glass substrate on the paster platform, and the paster is accomplished the back, and two are pasted the first rotation and are rotated, and empty dress head is got the polaroid, and full dress head is attached the polaroid on the glass substrate, so circulate and realize alternate polaroid is attached in turn. Specifically, the method comprises the following steps: the utility model is designed with a polaroid feeding mechanism aiming at the problem of automatic feeding, transferring and moving of polaroids, and the polaroid feeding mechanism integrally comprises a material box, a feeding detection assembly and a polaroid transferring platform; the utility model discloses a magazine uses the magazine extension board as bearing structure, has seted up the adjustment spout on the magazine extension board, through detachably installation limiting plate on the strip spout, utilize the space between the limiting plate to form storage space for deposit the multi-disc polaroid that stacks from top to bottom, regard the flitch as the carrier in the storage space, bear the support polaroid, thereby it upwards releases the polaroid one by one to push up simultaneously the flitch through the liftout cylinder drive ejector pin of bottom, so that the material loading determine module of top takes out the polaroid of top one by one. The utility model discloses a material loading determine module integrates simultaneously and gets the polaroid, clean polaroid and put the polaroid function, material loading determine module regards as bearing and power part with straight line module, is connected with on the straight line module and gets the material part and move the determine part, gets the material part and moves the determine part and adsorbs the polaroid through vacuum negative pressure adsorption principle, wherein, get the material part from the magazine in with the polaroid take out one by one place on polaroid transfer platform after, move the determine part and detect the polaroid, so that select the defective products; and meanwhile, the static removing component which is arranged outside the linear module and extends downwards cleans the surface of the polaroid through plasma, and the cleaned and detected polaroid is moved to the film tearing transfer mechanism after being absorbed from the polaroid transfer platform through the moving detection component so as to perform subsequent film tearing action. The utility model discloses a material loading determine module has realized getting the polaroid simultaneously through one set of sharp module, has put the polaroid action, and has accomplished the surface detection and the cleanness of polaroid when getting the put polaroid, has simplified the structure effectively under the prerequisite of guaranteeing the function realization, reduces equipment manufacturing cost. Aiming at the technical requirements of the film tearing process before the mounting of the polaroid, the utility model is originally designed with a film tearing transfer mechanism which integrates the functions of a film tearing tape mechanism, a film tearing mechanism and a polaroid platform which are designed independently, the film tearing transfer mechanism of the utility model takes a film tearing linear module and a film tearing support which are arranged at intervals in parallel as a bearing mechanism, a film tearing support is arranged on the film tearing linear module and the film tearing support and is driven by the film tearing linear module to move linearly back and forth along a linear slide rail arranged on the film tearing support, in particular, the side edge of the film tearing support with a rectangular structure is obliquely arranged along the direction of the linear slide rail, namely, the corner of the film tearing support is positioned in a sliding channel of the film tearing support, the structural design ensures that the film tearing tape is torn from the corner of the polaroid arranged on the film tearing support during the subsequent film tearing, and the diagonal film tearing mode can reduce the tearing force of the film material pair during the film tearing of the polaroid, the tearing quality is improved. Additionally, the utility model discloses a dyestripping transfer mechanism is equipped with dyestripping sticky tape part and dyestripping part respectively at dyestripping support dyestripping straight line module lateral part promptly, dyestripping sticky tape part will be stained with the dyestripping sticky tape of dyestripping sticky tape and derive and retrieve automatically, at the in-process that the dyestripping sticky tape was derived, the interval adheres to the multi-disc dyestripping sticky tape on the dyestripping sticky tape after dyestripping part tears from the dyestripping sticky tape area, the dyestripping part will dyestripping sticky tape from the membrane material bottom of below adhesion in the polaroid bottom, while the paster mechanism holds the polaroid of dyestripping bench from the top after, dyestripping bench and dyestripping part relative linear motion, make the membrane material tear from the polaroid bottom and leave. Aiming at the condition that the material waiting time exists between feeding and pasting actions in the traditional polaroid pasting process, which causes low production efficiency, the utility model creatively designs a pasting mechanism, the pasting mechanism of the utility model adopts an alternate design, an alternate motor with an upward output end is used as a power output part, the alternate motor drives an alternate support and a rotary support to rotate, pasting heads symmetrically arranged at two sides of the rotary support reciprocate to rotate between a pasting platform and a film tearing support along with the rotary support, when one pasting head takes out the polaroid from the film tearing support and tears the film, the other pasting head pastes the sucked polaroid on the glass substrate on the pasting platform, the polaroid taking and pasting actions are synchronously realized through the two pasting heads, the next alternate is carried out after the completion, thereby effectively reducing the whole standby time, the laminating efficiency of the polaroid is improved well. Additionally, the utility model discloses an attaching head adopts the attached principle in roller area, utilizes flexible roller area to get the polaroid and paste the polaroid, and the roller area passes through fixed roll subassembly and movable roll subassembly tensioning to maintain the plane degree behind its bottom tensioning, movable roll subassembly can also be adjusted roller area tensile force in real time simultaneously. The flexible laminating mode protects the polaroid and simultaneously compared with the laminating mode in the traditional surface contact, realizes the line contact pasting, and excellently solves the problem that the polaroid and the glass substrate are easy to generate bubbles in the laminating process; and the compression roller realizes real-time adjustment of the tension through the adjusting cylinder and the adjusting roller so as to adapt to the situation of tension change in the actual production process. Automatic feeding, cleanness and the detection technological requirement to glass substrate, the utility model discloses the design has glass material loading detection mechanism ingeniously, and glass material loading detection mechanism is integrated to have and gets automatic glass substrate, glass substrate surface detection and clean function of putting. Glass material loading detection mechanism regards as the main part with feed mechanism, and transfer platform and paster mechanism are connected along the rectilinear direction to feed mechanism's material loading sharp module, form glass substrate commodity circulation route. Thereby from last station flow to glass substrate on the transfer platform through the material loading subassembly of feed mechanism take out to testing platform on the back, thereby the testing plane drives glass substrate and has realized the automated inspection on glass substrate surface towards the in-process of paster mechanism direction rectilinear movement through first detection component and second detection component. Particularly, the utility model discloses to glass substrate surface detection first determine module that has integrateed simultaneously and detect that kneads dough, because glass substrate's size range is great, if intelligent wrist-watch, a mobile phone, a computer, the size of panel is less, and the size of TV screen is big, for adapting to the surface detection of not unidimensional, to jumbo size screen, only detect the corner position of rectangle screen through first determine module and can judge the position and the angle condition of placing of screen, the faying face detects the screen surface quality simultaneously, thereby covered the detection demand of whole screen, compared in prior art and improved detection quality extremely well. And simultaneously, the utility model discloses still the integration has the surface cleaning function, and through the plasma box that the connecting rod supported, the glass substrate setting of slope below carries out self-cleaning to placing the glass substrate on testing platform from both sides through plasma, has guaranteed follow-up screen laminating quality effectively.

The embodiments of the present invention are only for describing the specific implementation thereof, and are not limited to the scope of protection thereof. The present invention is not limited to the above embodiments, but can be modified in various ways without departing from the scope of the present invention.

Claims (12)

1. The utility model provides a full-automatic high-speed rigging machine which characterized in that: the glass base material front and back polaroid attaching device comprises a first attaching part (A) and a second attaching part (B) which are sequentially arranged, wherein the first attaching part (A) and the second attaching part (B) are used for respectively completing the attaching of polaroids on the front side and the back side of a glass base material; the first mounting part (A) and the second mounting part (B) comprise a polarizer feeding mechanism, a transfer film tearing mechanism (5), a pasting mechanism (6), a transfer platform (7), a glass feeding detection mechanism and a pasting platform (11), wherein the transfer platform (7) is arranged on one side of the machine table (1), and a glass substrate of a previous station is conveyed to the transfer platform (7); the glass feeding detection mechanism is erected above the transfer platform (7) and extends along the linear direction; the paster platform (11) is arranged on the side part of the glass loading detection mechanism, and the glass loading detection mechanism takes out the glass base material from the transfer platform, detects the glass base material and transfers the glass base material to the paster platform (11); the polaroid feeding mechanism is arranged on the other side of the machine table (1), the transfer film tearing mechanism (5) is arranged on one side of the polaroid feeding mechanism, the polaroid feeding mechanism moves the polaroid to the transfer film tearing mechanism (5), and the transfer film tearing mechanism (5) bears the polaroid and tears off the film material at the bottom of the polaroid; the paster mechanism (6) is arranged between the paster platform (11) and the transfer film tearing mechanism (5), the polaroid is taken out of the transfer film tearing mechanism (5) by the paster mechanism (6) in a rotating mode, and the polaroid is attached to the surface of the glass substrate on the paster platform (11).

2. The full-automatic high-speed laminating machine according to claim 1, characterized in that: the polaroid feeding mechanism comprises a material box (2), a feeding detection assembly and a polaroid transfer platform (4), wherein the material box (2) is arranged on the machine table (1), and at least two polaroids to be attached are stacked in the material box (2) up and down; the polaroid transfer platform (4) is arranged on one side of the material box (2); the feeding detection assembly is erected between the material box (2) and the polaroid transfer platform (4), takes out the polaroid from the material box (2), is placed on the polaroid transfer platform (4), detects and cleans the polaroid, and moves the polaroid to the transfer dyestripping mechanism (5).

3. The full-automatic high-speed laminating machine according to claim 2, characterized in that: the material box (2) comprises a material box support plate (21), a material ejecting cylinder (22), an output shaft (23), an ejector rod (24), a material plate (25) and a limiting plate (26), wherein the material box support plate (21) is horizontally arranged, and a strip-shaped sliding groove and a barrel groove are formed in the material box support plate (21); the material ejecting cylinder (22) is vertically arranged below the material box support plate (21), and the output shaft (23) is arranged upwards; the ejector rod (24) is vertically connected to the output shaft (23) and extends to the upper part of the material box support plate (21) after penetrating through the barrel groove; the limiting plates (26) comprise at least two blocks, the limiting plates (26) are vertically arranged in the strip-shaped sliding grooves, and a storage space is formed between the limiting plates (26); the material plate (25) is horizontally arranged in the storage space and supported by the ejector rod (24), at least two polaroids are stacked on the material plate (25) from top to bottom, and the ejector rod (24) drives the material plate (25) to drive the polaroids to move up and down.

4. The full-automatic high-speed laminating machine according to claim 3, characterized in that: the feeding detection assembly comprises a linear module (31), a material taking component, a static removing component and a moving detection component, wherein the linear module (31) is erected between the material box (2) and the polaroid transfer platform (4), the material taking component and the moving detection component are respectively connected with the output end of the linear module (31) and are driven by the linear module (31) to move linearly independently, the material taking component takes the polaroid out of the material box (2), and the polaroid is placed on the polaroid transfer platform (4); the static removing component is connected below the linear module (31), the static removing component is an ion wind rod (35), the ion wind rod (35) removes static of the polaroid on the polaroid transfer platform (4), and after the moving detection component detects the polaroid, the static removed polaroid is taken out and moved to the transfer film tearing mechanism (5).

5. The full-automatic high-speed laminating machine according to claim 4, characterized in that: the material taking component comprises a material taking slide seat (32), a material taking bracket (33) and a material taking suction nozzle (34), wherein the material taking slide seat (32) is movably connected to the linear module (31); the material taking bracket (33) is horizontally connected to the side wall of the material taking sliding seat (32), and a strip-shaped mounting groove is formed in the material taking bracket (33); the material taking suction nozzles (34) comprise at least two, the material taking suction nozzles (34) are detachably arranged in the mounting groove of the material taking bracket (33), and the bottom of each material taking suction nozzle is a vacuum suction nozzle; the moving detection component comprises a moving slide seat, a moving linear module (36), a moving bracket (37), a moving suction plate (38) and a CCD (39), wherein the moving slide seat is vertically connected to the output end of the linear module (31); the moving linear module (36) is vertically arranged on the side wall of the moving sliding seat, and the output end of the moving linear module is vertically arranged; the moving bracket (37) is connected to the output end of the moving linear module (36) and extends outwards horizontally; the moving and sucking plate (38) is horizontally connected to the bottom of the moving support (37), and vacuum sucking holes are distributed at the bottom of the moving and sucking plate (38) so as to adsorb the polaroid; the CCD (39) is vertically arranged on the side wall of the moving bracket (37), and the lens direction is downwards arranged so as to shoot and detect the cleaned polarizer.

6. The full-automatic high-speed laminating machine according to claim 5, characterized in that: the transfer film tearing mechanism (5) comprises a film tearing linear module (51), a film tearing support (52), a film tearing support (53) and a film tearing assembly, wherein the film tearing linear module (51) and the film tearing support (52) are arranged in parallel at intervals, and a linear slide rail is arranged at the top of the film tearing support (52); the film tearing support platform (53) is of a rectangular plate-shaped structure, the film tearing support platform (53) is arranged between the film tearing linear module (51) and the film tearing support (52), and the film tearing linear module (51) drives the film tearing support platform (53) to move linearly along the direction of the linear slide rail; the side edge of the film tearing support table (53) is inclined to the direction of the linear slide rail; the film tearing assembly is arranged between the film tearing linear module (51) and the film tearing support (52), and the film tearing assembly is adhered to a film material at the bottom of the polaroid through the film tearing adhesive tape and tears the film material from the polaroid through relative movement with the film tearing support (53).

7. The full-automatic high-speed laminating machine according to claim 6, characterized in that: the film tearing assembly comprises a film tearing adhesive tape component and a film tearing component which are arranged on a film tearing support (52) and a film tearing linear module (51), wherein the film tearing adhesive tape component comprises a film tearing support plate (54), a tape coil (55), a tape pulling motor (56), a first tensioning roller (57) and a second tensioning roller (512), and the film tearing support plate (54) is vertically connected with the bottom of the film tearing support (52); the tape roll (55) and the drawstring motor (56) are respectively arranged on the side wall of the film tearing support plate (54) at intervals, a film tearing tape is wound on the tape roll (55), the outer end of the film tearing tape is connected to the output end of the drawstring motor (56), and the film tearing tape is pulled out when the output end of the drawstring motor (56) rotates; the first tensioning roller (57) and the second tensioning roller (512) are vertically arranged on the side wall of the film tearing support plate (54) and are rotatably connected with the side wall of the film tearing support plate (54), and the film tearing adhesive tape is tensioned by the first tensioning roller (57) and the second tensioning roller (512); the film tearing component comprises a film tearing sliding seat (58), a film tearing supporting block (59), a film tearing roller (510) and an adjusting support (511), wherein the film tearing sliding seat (58) is movably connected to the film tearing linear module (51), and the upper part of the side wall of the film tearing sliding seat (58) is connected with a supporting part extending horizontally; the film tearing support blocks (59) and the film tearing rollers (510) are arranged on the supporting part at intervals, and a horizontal bearing plane is formed on the surface of each film tearing support block (59); the film tearing support block (59) and the film tearing roller (510) move to the lower part of the film tearing support table (53), the film material at the bottom of the polaroid is adhered to the film tearing adhesive tape from the lower part, and the film material is torn to the polaroid; the adjusting support (511) is rotatably arranged on the side wall of the film tearing sliding seat (58), three roll shafts are rotatably connected to the adjusting support (511), supporting points of the three roll shafts form a triangle, and the film tearing adhesive tape is tensioned through the roll shafts of the adjusting support (511).

8. The full-automatic high-speed laminating machine according to claim 7, characterized in that: the chip mounting mechanism (6) comprises a rotary motor (61), a rotary supporting platform (62), a rotary supporting seat (63) and a chip mounting head (64), wherein the rotary motor (61) is arranged on the machine platform (1), and the output end of the rotary motor is arranged upwards; the rotary supporting platform (62) is arranged on the output end of the rotary motor (61); the rotary support (63) is horizontally arranged on the rotary support (62) and horizontally extends to two sides of the rotary support (62); the two attaching heads (64) are respectively arranged on the horizontal extending parts on two sides of the rotating support (63), and the rotating motor (61) drives the rotating support (62) to drive the rotating support (63) to rotate, so that the two attaching heads (64) can take the polaroid from the film tearing support (53) and attach the polaroid to the glass substrate on the attaching platform (11) respectively.

9. The full-automatic high-speed laminating machine according to claim 8, characterized in that: the mounting head (64) comprises a mounting support (641), a mounting lifting motor (642), a mounting lifting slide seat (643), a mounting support plate (644), a fixed roller assembly, a movable roller assembly, a roller belt (640) and a pressing roller assembly, wherein the mounting support (641) is vertically arranged on the rotating support (63); the mounting lifting motor (642) is arranged at the top of the mounting support (641), and the output end of the mounting lifting motor is connected with a vertically arranged screw rod and drives the screw rod to rotate; the mounting lifting sliding seat (643) is horizontally arranged and is in threaded connection with the screw rod; the mounting support plate (644) is horizontally connected to the bottom of the mounting lifting slide seat (643); the fixed roller assembly and the movable roller assembly are respectively arranged at two sides of the lower part of the mounting support plate (644) and vertically extend downwards; the two ends of the roller belt (640) are connected to the fixed roller assembly and the movable roller assembly and tensioned by the fixed roller assembly and the movable roller assembly, the bottom of the roller belt (640) adsorbs a polaroid, the movable roller assembly moves up and down along the vertical direction, and the tensioning state of the roller belt (640) is adjusted; the press roller assembly is arranged below the mounting support plate (644) and positioned between the fixed roller assembly and the movable roller assembly, and presses the roller belt (640) downwards and moves linearly along the roller belt (640) so as to attach the polaroid adhered to the bottom of the roller belt (640) to the glass substrate.

10. The full-automatic high-speed laminating machine according to claim 9, characterized in that: the fixed roller assembly comprises a fixed support (645) and a fixed roller (646), wherein the fixed support (645) is vertically connected to one side of the lower part of the mounting support plate (644); the fixed roller (646) is rotatably connected to the bottom of the fixed support (645); the movable roller assembly comprises a movable support, a movable air cylinder (647) and a movable roller (648), wherein the movable support is vertically connected to the other side of the lower part of the mounting support plate (644) and is connected with the end wall of the mounting support plate (644) in a sliding manner along the vertical direction; the movable air cylinder (647) is vertically connected to one side of the mounting support plate (644), and the output end of the movable air cylinder is downwards arranged and connected to the movable support and drives the movable support to move up and down; the movable roller (648) is rotatably connected to the bottom of the movable support, and a roller belt (640) is tensioned between the movable roller (648) and the fixed roller (646); the compression roller assembly comprises a roller servo motor (649), a roller linear sliding seat (6410), an adjusting roller (6411), an adjusting cylinder (6412), an adjusting seat (6413) and a compression roller (6414), wherein the roller servo motor (649) is arranged at the upper part of the mounting support plate (644), and the output end of the roller servo motor is connected with a screw rod horizontally arranged at the lower part of the mounting support plate (644) through a transmission belt; the roller linear sliding seat (6410) is connected below the mounting support plate (644) in a sliding mode along the linear direction and is in threaded connection with the screw rod, and the driving roller linear sliding seat (6410) moves back and forth linearly between the movable roller assembly and the fixed roller assembly when the screw rod rotates; the adjusting roller (6411) is rotatably arranged at the bottom of the roller linear sliding seat (6410); the adjusting cylinder (6412) is vertically arranged on one side wall of the roller linear sliding seat (6410); the adjusting seat (6413) is slidably arranged on the other side wall of the roller linear sliding seat (6410) along the vertical direction and is connected with the output end of the adjusting cylinder (6412), and the adjusting cylinder (6412) drives the adjusting seat (6413) to move up and down; the press roller (6414) is rotatably connected to the bottom of the adjusting seat (6413), and the roller belt (640) is pulled out from the fixed roller (646), passes through the upper part of the adjusting roller (6411), and then passes through the lower part of the press roller (6414).

11. The full-automatic high-speed laminating machine according to claim 10, characterized in that: the glass feeding detection mechanism comprises a feeding mechanism (8), a first detection assembly (9) and a second detection assembly (10), wherein the feeding mechanism (8) is horizontally arranged on the side part of the transfer platform (7) and linearly extends along the side direction of the machine table (1); the first detection assembly (9) and the second detection assembly are erected above the feeding mechanism (8) at intervals, the feeding mechanism (8) drives the glass substrate to pass through the first detection assembly (9) and the second detection assembly (10), the edge and corner positions of the glass substrate are shot and detected through the first detection assembly (9), and the surface of the glass substrate is detected through the second detection assembly (10); the feeding mechanism (8) comprises a feeding linear module (81) and a feeding assembly, wherein the feeding linear module (81) is horizontally arranged; the feeding assembly is arranged on one side of the feeding linear module (81), and adsorbs a glass substrate to be attached through a vacuum suction nozzle; the first detection assembly (9) comprises an angle detection support (91), a first detection module (92), a first detection CCD (93), a second detection module (94) and a second detection CCD (95), wherein the angle detection support (91) is of a U-shaped frame structure, the angle detection support (91) comprises two angle detection supports (91), and the two angle detection supports (91) are vertically arranged and erected above the feeding linear module (81); the first detection module (92) and the second detection module (94) are respectively arranged at the top of the two corner detection brackets (91) and are mutually perpendicular; the first detection CCD (93) and the second detection CCD (95) are respectively arranged on the first detection module (92) and the second detection module (94), and are respectively driven by the first detection module (92) and the second detection module (94) to move linearly, and the lens direction is arranged downwards; the second detection assembly (10) comprises a second detection bracket (101), a third detection CCD (102), a detection platform (103) and a light source, wherein the second detection bracket (101) is erected above the feeding linear module (81); the third detection CCD (102) is vertically arranged on the second detection bracket (101), and the lens is arranged downwards; the detection platform (103) is connected to the output end of the feeding linear module (81) and is driven by the feeding linear module (81) to move linearly, the feeding assembly places the glass substrate on the detection platform (103), and the detection platform (103) drives the glass substrate to move linearly; the two light sources are respectively connected to the second detection support (101) through supporting rods, are respectively positioned on two sides above the detection platform (103), and are arranged downwards towards the detection platform (103).

12. The full-automatic high-speed laminating machine according to claim 11, characterized in that: the patch platform (11) comprises a first patch linear module (111), a second patch linear module (112), a patch rotary seat (113) and a patch supporting platform (114), wherein the first patch linear module (111) is arranged on the machine platform (1); the second patch linear module (112) is connected to the output end of the second patch linear module (112) along the direction vertical to the first patch linear module (111); the patch rotary seat (113) is arranged on the second patch linear module (112); the patch supporting platform (114) is horizontally arranged on the patch rotating seat (113), and vacuum suction holes are distributed on the patch supporting platform (114); the material taking assembly of the feeding mechanism (8) detects the cleaned glass substrate, takes out the glass substrate and then places the glass substrate on the patch supporting platform (114).

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