CN220914729U - Terminal cartridge detects integrative device - Google Patents
Terminal cartridge detects integrative device Download PDFInfo
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- CN220914729U CN220914729U CN202322368860.8U CN202322368860U CN220914729U CN 220914729 U CN220914729 U CN 220914729U CN 202322368860 U CN202322368860 U CN 202322368860U CN 220914729 U CN220914729 U CN 220914729U
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- module
- terminal
- discharging
- transplanting
- material taking
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- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 238000001514 detection method Methods 0.000 claims abstract description 45
- 238000007599 discharging Methods 0.000 claims abstract description 42
- 238000003780 insertion Methods 0.000 claims abstract description 20
- 230000037431 insertion Effects 0.000 claims abstract description 20
- 230000007306 turnover Effects 0.000 claims abstract description 17
- 238000003475 lamination Methods 0.000 claims abstract description 12
- 238000007689 inspection Methods 0.000 claims description 3
- 210000001503 joint Anatomy 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model discloses a terminal inserting and detecting integrated device which comprises a feeding tray, a carrying manipulator, a transplanting rotation mechanism, a vibration feeding mechanism, a discharging switching mechanism, an inserting and detecting mechanism and a discharging conveying belt, wherein the carrying manipulator carries a terminal seat in the feeding tray to the transplanting rotation mechanism for posture adjustment, the transplanting rotation mechanism comprises a transplanting platform provided with a turnover table, and a material positioning assembly is arranged on the turnover table; the terminal is conveyed to a discharging switching mechanism by a vibrating feeding mechanism to wait for taking materials, and the discharging switching mechanism comprises a switching table which is rotatably arranged and provided with a material receiving position; the inserting detection mechanism takes out the terminal for inserting, completes photographing detection and product lamination, and conveys the finished product to the discharging conveyor belt for output by the conveying manipulator, and comprises a mounting and taking module, a lamination module and a transverse moving module of the detection camera. The utility model integrates the functions of terminal seat posture adjustment and positioning, terminal insertion detection and automatic feeding and discharging, and has high finished product quality and assembly efficiency.
Description
Technical Field
The utility model relates to the technical field of manufacturing and mounting of electronic precision accessories, in particular to a terminal insertion and detection integrated device.
Background
A conventional connection terminal includes a terminal a (shown in fig. 2) and a terminal block b (shown in fig. 1), and is assembled as shown in fig. 3. At present, most of the manual assembly modes are adopted, the volumes of the terminals and the terminal blocks are small, the assembly groove b 1 is arranged on one side, the manual assembly is low in efficiency, the terminal blocks are required to be manually turned over and then are inserted one by one, the quality of finished products cannot be guaranteed, whether the terminals are inserted in place or not, whether the terminals are not inserted is the case, and whether the terminals are not inserted is left or not is detected, and the large-scale efficient production cannot be realized.
Disclosure of utility model
The utility model aims to solve the technical problems that the assembly efficiency is too low, the quality of finished products cannot be ensured, and large-scale efficient production cannot be realized in the prior art.
The technical scheme of the utility model is as follows: the terminal inserting and detecting integrated device comprises a feeding tray, a carrying manipulator, a transplanting rotation mechanism, a vibration feeding mechanism, a discharging switching mechanism, an inserting and detecting mechanism and a discharging conveying belt, wherein the carrying manipulator carries a terminal seat in the feeding tray to the transplanting rotation mechanism for posture adjustment, the transplanting rotation mechanism comprises a horizontally movable transplanting platform and a turnover table arranged on the transplanting platform, and a material positioning assembly is arranged on the turnover table; the terminal is conveyed to a discharging switching mechanism by a vibrating feeding mechanism to wait for taking materials, the discharging switching mechanism comprises a switching table which is rotatably arranged, and a plurality of material receiving positions are arranged on the switching table; the plug-in mounting detection mechanism takes out the terminal to carry out plug-in mounting and complete photographing detection and product lamination, the finished product is carried to the discharging conveyor belt for output by the carrying manipulator, the plug-in mounting detection mechanism comprises a traversing module, a material taking module and a lamination module which are respectively arranged on the traversing module, and one side of the lamination module is also provided with a detection camera.
Further, the feeding tray is provided with a plurality of discharging positions which are arrayed, the feeding tray is arranged on the right side of the carrying manipulator, the carrying manipulator is provided with a first clamping jaw and a second clamping jaw, and the transplanting rotation mechanism is arranged on the rear side of the carrying manipulator.
Further, the transplanting platform comprises a front-back moving module, a front-back sliding plate connected with the front-back moving module, a left-right moving module arranged on the front-back sliding plate, a left-right sliding plate connected with the left-right moving module, and a turnover table driven by a turnover cylinder to rotate and arranged on the left-right sliding plate.
Furthermore, the material positioning assembly comprises two positioning clamping plates and a material clamping cylinder, wherein the two positioning clamping plates are arranged at intervals, the material clamping cylinder is arranged on any one of the positioning clamping plates, a positioning plugboard is arranged between the two positioning clamping plates, and the positioning plugboard is connected with the material positioning cylinder through a connecting plate.
Further, the vibration feeding mechanism comprises a vibration feeding disc and a discharging track connected with the vibration feeding disc, the discharging track is in butt joint with the switching table, and the switching table is driven to rotate by a rotary cylinder.
Furthermore, the transverse moving module comprises a module mounting bottom plate, wherein the module mounting bottom plate is provided with a transverse moving guide rail, an upper linear module and a lower linear module which are respectively arranged on the upper side and the lower side of the transverse moving guide rail, the material taking module is connected with the upper linear module through a material taking mounting plate, the pressing module and the detection camera are connected with the lower linear module through a pressing mounting plate, and the material taking mounting plate and the pressing mounting plate are respectively and slidably arranged on the transverse moving guide rail.
Further, the material taking module comprises a material taking lifting module arranged on the material taking mounting plate, a material taking sliding seat driven to lift by the material taking lifting module, a material taking clamping jaw and a suction head which are arranged on the material taking sliding seat front and back.
Further, in the utility model, the detection camera and the pressing module are arranged on the pressing mounting plate left and right, and the pressing module comprises a pressing rod driven to rise and fall by a pressing cylinder.
Furthermore, an adjusting slide rail is arranged on the pressing mounting plate, and the detection camera is mounted on the adjusting slide rail through a locking piece.
Furthermore, one side of the carrying manipulator is also provided with an NG material box.
Compared with the prior art, the utility model has the following advantages: the device integrates the functions of terminal seat posture adjustment and positioning, terminal automatic insertion and synchronous detection and automatic feeding and discharging, the terminal and the terminal seat are fed in two paths, the terminal and the terminal seat can be sequentially and orderly inserted in place, firstly, the terminal seat is further pressed after being fed, secondly, a photographing detection step is added before pressing for obtaining the current station position coordinates, the terminal seat can be moved and corrected when the position is deviated, so that the assembly precision is improved, meanwhile, whether the terminal in the previous station is inserted in place can be detected, the quality of a finished product can be guaranteed, the automatic assembly efficiency of the whole device is higher, and large-scale production can be realized.
Drawings
Fig. 1 is a schematic view of a structure of a terminal block in the prior art;
FIG. 2 is a schematic view of a prior art terminal;
Fig. 3 is a schematic structural view of a connection terminal assembled by a terminal and a terminal base in the prior art;
FIG. 4 is a block diagram showing the whole structure of the terminal insertion detection integrated device of the present utility model;
fig. 5 is a schematic structural view of the transplanting rotation mechanism according to the present utility model;
FIG. 6 is a schematic view of a specific structure of the material positioning assembly according to the present utility model;
FIG. 7 is a schematic view showing a state of the material positioning assembly for fixing the terminal block according to the present utility model;
FIG. 8 is a schematic diagram of a specific structure of the discharging switching mechanism according to the present utility model;
FIG. 9 is a schematic diagram of a specific structure of the cartridge inspection mechanism according to the present utility model;
fig. 10 is a schematic view showing a state in which the insertion detection mechanism carries a terminal according to the present utility model.
Wherein:
1. a feed tray; 11. discharging material level;
2. A carrying manipulator; 21. a first jaw; 22. a second jaw;
3. Transplanting rotation mechanism; 31. a back and forth movement module; 32. front and rear skateboards; 33. a left-right moving module; 34. a left and right slide plate; 35. a turnover table; 36. a material positioning assembly; 36a, locating splints; 36b, a material clamping cylinder; 36c, positioning the plugboard; 36d, connecting plates; 36e, a material positioning cylinder; 37. a turnover cylinder;
4. Vibrating the feeding mechanism; 41. vibrating the feeding disc; 42. a discharge rail;
5. a discharging switching mechanism; 51. a transfer table; 52. receiving a material level; 53. a rotary cylinder;
6. A cartridge detection mechanism; 61. a traversing module; 61a, a module mounting base plate; 61b, traversing the rail; 61c, upper straight line module; 61d, a lower straight line module; 62. a material taking module; 62a, a material taking lifting module; 62b, a material taking slide seat; 62c, a material taking clamping jaw; 62d, a suction head; 63. a pressing module; 63a, a pressing cylinder; 63b, a compression bar; 64. detecting a camera; 64a, adjusting the slide rail; 64b, locking member; 65. pressing the mounting plate;
7. A discharge conveyor belt;
8. NG a material box;
a. A terminal; b. a terminal base; b 1, an assembly groove; b 2 and a positioning groove.
Detailed Description
The following describes specific embodiments of the present utility model with reference to the drawings.
Examples:
Referring to fig. 4 to 10, a specific embodiment of an integrated device for detecting terminal insertion according to the present utility model is shown, and referring to fig. 4, the device mainly includes a feeding tray 1, a carrying manipulator 2, a transplanting rotation mechanism 3, a vibration feeding mechanism 4, a discharging switching mechanism 5, an insertion detection mechanism 6, and a discharging conveyor belt 7. The terminal seat b in the feeding tray 1 is carried to the transplanting rotation mechanism 3 by the carrying manipulator 2 for posture adjustment, the terminal a is conveyed to the discharging switching mechanism 5 by the vibration feeding mechanism 4 for waiting to be taken out, the terminal a is taken out by the inserting detection mechanism 6 for inserting, photographing detection and product lamination are completed, and the finished product is carried to the discharging conveying belt 7 for output by the carrying manipulator 2.
Wherein, feeding tray 1 has the discharge position 11 that a plurality of array was arranged, can place a plurality of terminal seat b, and feeding tray 1 locates the right side of handling manipulator 2.
The handling robot 2 has a first jaw 21 and a second jaw 22, which allow for gripping and releasing of a single product, as well as for replacement of two products.
The transplanting rotation mechanism 3 is arranged at the rear side of the carrying manipulator 2, and the structure of the transplanting rotation mechanism 3 is shown in combination with fig. 5 to 7, and mainly comprises a horizontally movable transplanting platform, wherein the transplanting platform specifically comprises a front-back moving module 31, a front-back sliding plate 32 connected with the front-back moving module 31, a left-right moving module 33 arranged on the front-back sliding plate 32, and a left-right sliding plate 34 connected with the left-right moving module 33. The left slide plate 34 and the right slide plate 34 are provided with a turnover table 35 driven to rotate by a turnover cylinder 37, the turnover table 35 is provided with a material positioning assembly 36, the material positioning assembly 36 comprises two positioning clamping plates 36a which are arranged at intervals, a material clamping cylinder 36b which is arranged on any one of the positioning clamping plates 36a, a positioning plugboard 36c is arranged between the two positioning clamping plates 36a, the positioning plugboard 36c is connected with a material positioning cylinder 36e through a connecting plate 36d, the material positioning cylinder 36e is arranged at the bottom of the turnover table 35, and the connecting plate 36d penetrates through the turnover table 35 to be connected with the material positioning cylinder 36 e.
After the terminal seat b is put between the two positioning clamping plates 36a from top to bottom, the material clamping cylinder 36b at one side stretches out for preliminary fixing, then the material positioning cylinder 36e at the bottom retracts to drive the positioning inserting plate 36c to be inserted into the positioning groove b 2 at the other side of the terminal seat b, so that integral positioning is realized, after the terminal seat b is fixed, as shown in fig. 7, the assembly groove b 1 is positioned at the outer side, the assembly groove b 1 can be adjusted to the top position by rotating the overturning table 35, and terminal insertion is facilitated, as shown in fig. 5.
Further, the vibration feeding mechanism 4 includes a vibration feeding tray 41, and a discharging rail 42 connected to the vibration feeding tray 41 for automatically outputting the terminal a.
The other end of the discharging track 42 is provided with a discharging switching mechanism 5 for receiving the terminal a to wait for taking the material. The structure of the discharging switching mechanism 5 is shown in fig. 8, and mainly comprises a switching table 51 driven to rotate by a rotary cylinder 53, four material receiving positions 52 are arranged on the switching table 51, the discharging rail 42 is in butt joint with the switching table 51, and the terminal a can automatically fall into the corresponding material receiving position 52.
The rear sides of the discharging switching mechanism 5 and the transplanting rotation mechanism 3 are provided with an inserting detection mechanism 6 for taking out the terminal a and inserting. Specifically, referring to fig. 9, the cartridge inspection mechanism 6 includes a traverse module 61, the traverse module 61 includes a module mounting base 61a, and the module mounting base 61a is provided with a traverse guide 61b, and an upper linear module 61c and a lower linear module 61d provided on upper and lower sides of the traverse guide 61b, respectively. The upper linear module 61c is connected with the material taking module 62 through a material taking mounting plate, the material taking mounting plate is slidably mounted on the transverse moving guide rail 61b, the lower linear module 61d is connected with the pressing module 63 and the detecting camera 64 through a pressing mounting plate 65, and the pressing mounting plate 65 is also slidably mounted on the transverse moving guide rail 61 b.
Specifically, the material taking module 62 includes a material taking lifting module 62a mounted on the material taking mounting plate, a material taking slide seat 62b driven to lift by the material taking lifting module 62a, a material taking clamping jaw 62c and a suction head 62d arranged on the material taking slide seat 62 b. When the terminal a is gripped, the head of the terminal a can be sucked by the suction head 62d, and the tail of the terminal a can be gripped by the material taking jaw 62c, as shown in fig. 10.
The detection camera 64 and the lamination module 63 are arranged on the lamination mounting plate 65 left and right, the detection camera 64 is installed in an adjustable mode, an adjusting sliding rail 64a is arranged on the lamination mounting plate 65, the detection camera 64 is installed on the adjusting sliding rail 64a through a locking piece 64b, and the height of the detection camera 64 can be adjusted according to requirements. The pressing module 63 includes a pressing rod 63b driven by a pressing cylinder 63a to lift, and is used for further pressing the terminal a after discharging.
In this embodiment, an NG magazine 8 is further provided on one side of the handling robot 2.
When the terminal inserting and detecting integrated device specifically works, the carrying manipulator 2 takes the terminal seat b from the feeding tray 1 and carries the terminal seat b to the transplanting and rotating mechanism 3, the transplanting and rotating mechanism 3 positions the terminal seat b and completes posture adjustment, the assembling groove b 1 is turned to the top position, and then the terminal seat b is moved to the designated position by the transplanting platform to wait for inserting and installing operation. Meanwhile, the terminals a in the vibration feeding disc 41 are automatically arranged and sequentially output through the discharging rails 42, the terminals a can automatically fall into the discharging switching mechanism 5, after the terminals a fall into the receiving position 52, the switching table 51 rotates a station to rotate the terminals a to the material taking position to wait for material taking, and meanwhile, the discharging switching mechanism 5 continues to take materials from the discharging rails 42. During the insertion, the detection camera 64 moves to the leftmost end of the assembly groove b 1 of the terminal seat b, the position coordinate of the first insertion position is obtained, if the position deviates, the terminal seat b is subjected to movement correction through the transplanting platform, and then the insertion is started; then the material taking module 62 takes the terminal a from the switching table 51 and puts it into the first inserting position of the assembly groove b 1, the detection camera 64 and the pressing module 63 move synchronously after the terminal a is put into the assembly groove b 1, the detection camera 64 also detects and corrects the position, the pressing module 63 moves to the upper part of the terminal a and presses down for pressing, and the first terminal a is assembled; then, the second terminal a is continuously inserted, the material taking module 62 continuously takes the second terminal a and puts it into the second inserting position of the assembling groove b 1, the detecting camera 64 continuously detects and corrects the position, and at the same time, the pressing module 63 presses the second terminal a again to complete the assembling of the second terminal a; the steps are repeated until the last terminal a is inserted, the detection camera 64 finally performs photographing detection, after the insertion is confirmed to be correct, the transplanting rotation mechanism 3 drives the assembled finished product to reset, the carrying manipulator 2 takes an empty terminal seat b from the feeding tray 1 to the transplanting rotation mechanism 3, takes out the assembled finished product by using the other clamping jaw, places the empty terminal seat b into the transplanting rotation mechanism 3, and continues the inserting operation, and the finished product is carried to the discharging conveying belt 7 by the carrying manipulator 2 for output.
The above embodiments are merely for illustrating the technical concept and features of the present utility model, and are not intended to limit the scope of the present utility model to those skilled in the art to understand the present utility model and implement the same. All modifications made according to the spirit of the main technical proposal of the utility model should be covered in the protection scope of the utility model.
Claims (10)
1. A terminal cartridge detects integrative device, its characterized in that: the automatic feeding device comprises a feeding tray (1), a carrying manipulator (2), a transplanting rotation mechanism (3), a vibration feeding mechanism (4), a discharging switching mechanism (5), an inserting detection mechanism (6) and a discharging conveying belt (7), wherein the carrying manipulator (2) carries a terminal seat (b) in the feeding tray (1) to the transplanting rotation mechanism (3) for posture adjustment, the transplanting rotation mechanism (3) comprises a horizontally movable transplanting platform and a turnover table (35) arranged on the transplanting platform, and a material positioning assembly (36) is arranged on the turnover table (35); the terminal (a) is conveyed to a discharging switching mechanism (5) by a vibrating feeding mechanism (4) to wait for taking materials, the discharging switching mechanism (5) comprises a switching table (51) which is rotatably arranged, and a plurality of material receiving positions (52) are arranged on the switching table (51); the plug-in mounting detection mechanism (6) takes out the terminal (a) to carry out plug-in mounting and complete photographing detection and product lamination, the finished product is carried to a discharging conveyor belt (7) for output by a carrying manipulator (2), the plug-in mounting detection mechanism (6) comprises a traversing module (61), a material taking module (62) and a lamination module (63) which are respectively arranged on the traversing module (61), and a detection camera (64) is further arranged on one side of the lamination module (63).
2. The terminal insertion detection integrated device according to claim 1, wherein: the feeding tray (1) is provided with a plurality of discharging positions (11) which are arrayed, the feeding tray (1) is arranged on the right side of the carrying manipulator (2), the carrying manipulator (2) is provided with a first clamping jaw (21) and a second clamping jaw (22), and the transplanting rotation mechanism (3) is arranged on the rear side of the carrying manipulator (2).
3. The terminal insertion detection integrated device according to claim 1, wherein: the transplanting platform comprises a front-back moving module (31), a front-back sliding plate (32) connected with the front-back moving module (31), a left-right moving module (33) arranged on the front-back sliding plate (32), a left-right sliding plate (34) connected with the left-right moving module (33), and a turnover table (35) is rotatably arranged on the left-right sliding plate (34) under the driving of a turnover cylinder (37).
4. A terminal cartridge inspection integrated device according to claim 3, wherein: the material positioning assembly (36) comprises two positioning clamping plates (36 a) which are arranged at intervals, and a material clamping cylinder (36 b) arranged on any one of the positioning clamping plates (36 a), wherein a positioning inserting plate (36 c) is arranged between the two positioning clamping plates (36 a), and the positioning inserting plate (36 c) is connected with a material positioning cylinder (36 e) through a connecting plate (36 d).
5. The terminal insertion detection integrated device according to claim 1, wherein: the vibration feeding mechanism (4) comprises a vibration feeding disc (41) and a discharging track (42) connected with the vibration feeding disc (41), the discharging track (42) is in butt joint with the switching table (51), and the switching table (51) is driven to rotate by a rotary cylinder (53).
6. The terminal insertion detection integrated device according to claim 1, wherein: the transverse moving module (61) comprises a module mounting base plate (61 a), a transverse moving guide rail (61 b) is arranged on the module mounting base plate (61 a), an upper linear module (61 c) and a lower linear module (61 d) are respectively arranged on the upper side and the lower side of the transverse moving guide rail (61 b), a material taking module (62) is connected with the upper linear module (61 c) through a material taking mounting plate, a pressing module (63) and a detection camera (64) are connected with the lower linear module (61 d) through a pressing mounting plate (65), and the material taking mounting plate and the pressing mounting plate (65) are respectively and slidably mounted on the transverse moving guide rail (61 b).
7. The terminal insertion detection integrated device according to claim 6, wherein: the material taking module (62) comprises a material taking lifting module (62 a) arranged on the material taking mounting plate, a material taking sliding seat (62 b) driven to lift by the material taking lifting module (62 a), a material taking clamping jaw (62 c) and a suction head (62 d) which are arranged on the material taking sliding seat (62 b) front and back.
8. The terminal insertion detection integrated device according to claim 6, wherein: the detection camera (64) and the pressing module (63) are arranged on the pressing mounting plate (65) left and right, and the pressing module (63) comprises a pressing rod (63 b) driven to lift by a pressing cylinder (63 a).
9. The terminal insertion detection integrated device according to claim 8, wherein: an adjusting sliding rail (64 a) is arranged on the pressing mounting plate (65), and the detecting camera (64) is mounted on the adjusting sliding rail (64 a) through a locking piece (64 b).
10. The terminal insertion detection integrated device according to claim 1, wherein: one side of the carrying manipulator (2) is also provided with an NG material box (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322368860.8U CN220914729U (en) | 2023-09-01 | 2023-09-01 | Terminal cartridge detects integrative device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322368860.8U CN220914729U (en) | 2023-09-01 | 2023-09-01 | Terminal cartridge detects integrative device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220914729U true CN220914729U (en) | 2024-05-07 |
Family
ID=90921248
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322368860.8U Active CN220914729U (en) | 2023-09-01 | 2023-09-01 | Terminal cartridge detects integrative device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220914729U (en) |
-
2023
- 2023-09-01 CN CN202322368860.8U patent/CN220914729U/en active Active
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