CN218639000U - Crystal assembling equipment - Google Patents
Crystal assembling equipment Download PDFInfo
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- CN218639000U CN218639000U CN202222885259.1U CN202222885259U CN218639000U CN 218639000 U CN218639000 U CN 218639000U CN 202222885259 U CN202222885259 U CN 202222885259U CN 218639000 U CN218639000 U CN 218639000U
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- 239000013078 crystal Substances 0.000 title claims abstract description 121
- 239000000463 material Substances 0.000 claims abstract description 44
- 210000000078 claw Anatomy 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 24
- 230000009467 reduction Effects 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 29
- 238000009434 installation Methods 0.000 claims description 23
- 230000000903 blocking effect Effects 0.000 claims description 15
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 238000003466 welding Methods 0.000 description 7
- 239000003292 glue Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003760 hair shine Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a crystal rigging equipment, it includes frame, conveying mechanism, material loading suction means and assembly revolving stage, conveying mechanism include material loading subassembly, carriage, unloading subassembly and locating component, and material loading suction means is including removing subassembly, preceding determine module, absorption subassembly and back determine module, the assembly revolving stage includes anchor clamps, commentaries on classics board, rotation motor, reduction gear and division claw subassembly. The utility model discloses a need not to occupy great space, can improve production efficiency and satisfy assembly quality's crystal rigging equipment.
Description
Technical Field
The utility model relates to a crystal rigging equipment technical field especially relates to a crystal rigging equipment.
Background
The crystal assembly is a technology for carrying out dispensing packaging on a module through crystals, secondary dispensing operation is mostly needed for the dispensing packaging of the crystals, if a dispensing mechanism is placed along a production line in sequence, assembly parts assembled with the crystals are conveyed by a conveying line, a long production line needs to be designed, a crystal feeding mechanism sucks the crystals from a crystal tray and places the crystals on the assembly parts, the crystals are easy to lose in the conveying process or the crystals are prone to be lost without being successfully grabbed and returned, long time is needed to be occupied in the conveying process, the two conveying efficiencies are low, the overlong production line occupies large space and affects production efficiency, the assembly parts are frequently replaced manually, the assembly parts are clamped by arranging a clamp on a conveying belt, the assembly parts are firstly clamped, the crystals are placed, dispensing is carried out in sequence, the assembly parts are taken down, the clamps are needed to be opened in manual operation, time and labor are wasted, the assembly parts are easy to be placed to deviate, assembly quality is difficult to meet requirements, the crystal tray is frequently replaced, crystal distance is overlong in conveying and sucking, the assembly part time is difficult to cause low production efficiency due to be overlong, production requirements are met, and the production requirements are met.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a crystal rigging equipment.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a crystal mounting apparatus, comprising:
a frame;
the conveying mechanism comprises a feeding assembly, a conveying frame, a discharging assembly and a positioning assembly, wherein the feeding assembly and the discharging assembly are arranged at two ends of the conveying frame, the conveying frame is arranged on the rack, and the crystal material trays are sequentially conveyed from the feeding assembly to the positioning assembly and the discharging assembly through a conveying belt on the conveying frame;
the feeding and sucking mechanism comprises a moving assembly, a front detection assembly, a sucking assembly and a rear detection assembly, wherein the moving assembly is arranged on the rack and drives the front detection assembly and the sucking assembly to reciprocate between the crystal tray and the assembling turntable;
the assembly revolving stage, it includes anchor clamps, commentaries on classics board, rotation motor, reduction gear and opens claw subassembly, anchor clamps have a plurality ofly and encircle to install and be used for the clamp fitting part on changeing the board, change the board and install on the reduction gear and rotate it through rotating motor drive, it sets up the clamping jaw that is used for opening anchor clamps and changes the fitting part in the frame of changeing board one side to open claw subassembly.
Furthermore, the feeding assembly comprises a feeding frame, a feeding cylinder and a feeding push block, the feeding frame is arranged at the starting end of the conveying frame, a plurality of crystal trays are stacked in the feeding frame, a feeding hole is formed in the bottom of the feeding frame, the feeding cylinder is arranged on the frame below the feeding hole and drives the feeding push block to move up and down to take out the crystal trays from the feeding frame and place the crystal trays on the conveying belt;
the blanking assembly comprises a blanking frame, a blanking cylinder and a blanking push block, the blanking frame is arranged at the tail end of the conveying belt, a blanking port is formed in the bottom of the blanking frame, the blanking cylinder is mounted on the machine frame below the blanking port and drives the blanking push block to push the crystal material plate conveyed to the position into the blanking frame;
the positioning assembly comprises a middle pushing cylinder and two groups of clamping groups, the middle pushing cylinder is mounted on the frame between the feeding assembly and the discharging assembly and is provided with a middle pushing block for pushing the crystal material disc to move up and down, and the two groups of clamping groups are symmetrically arranged on two sides of the middle pushing cylinder and used for clamping the crystal material disc after the middle pushing cylinder pushes the crystal material disc to ascend.
Furthermore, the clamping group comprises a shell, a clamping cylinder, a guide pillar, a clamping block and a blocking cylinder, the shell is mounted on the conveying frame and provided with a plurality of openings, the clamping cylinder is mounted in the shell, an output part and the guide pillar are movably mounted in the openings and fixedly connected with the clamping block, the clamping cylinder pushes the clamping block to be close to or far away from the crystal material tray, the two clamping blocks clamp and position the crystal material tray left and right, the blocking cylinder is arranged on the rack below the shell, and the output part of the blocking cylinder is provided with the blocking block and pushes the blocking block to lift to block the crystal material tray on the conveying belt to continue conveying.
The conveying mechanism further comprises an underframe, two conveying roller groups, two driving wheels and a driving motor, wherein the two conveying roller groups are symmetrically arranged on the underframe, the two conveying roller groups are symmetrically arranged on the inner side of the conveying frame and are respectively provided with a conveying belt, the two driving wheels are respectively arranged on the two conveying belts and are arranged through a rotating shaft, the driving motor is arranged on the underframe, and an output part of the driving motor and the rotating shaft are arranged to drive the two driving wheels to synchronously rotate so as to drive the two conveying belts to work;
the chassis is provided with first mounting panel respectively in two carriage belows, two first mounting panel counterpoint is equipped with rotates the hole and establishes the bearing in and, the pivot is rotated and is installed on two bearings, the pivot is installed one in the outside of first mounting panel from the driving wheel, driving motor installs in the frame, and its output portion passes the rotation hole of the second mounting panel of setting on the chassis and is connected with an action wheel, action wheel and driven round of driving connection have a driving band.
Furthermore, the moving assembly comprises an X-axis sliding table module and a Y-axis sliding table module, the X-axis sliding table module is mounted on the rack and provided with a first sliding seat reciprocating in the X-axis direction, and the Y-axis sliding table module is mounted on the first sliding seat and provided with a second sliding seat reciprocating in the Y-axis direction;
the second sliding seat is provided with a fixed seat and a guide rail in the vertical direction, and the front detection assembly and the suction assembly are arranged on the second sliding seat through the fixed seat;
the front detection assembly comprises a front mounting frame, a light-emitting piece, a cover body, a conical light guide hopper and a front camera, the front mounting frame is mounted on the fixed seat through a first mounting seat and used for mounting the light-emitting piece, the cover body covers the front mounting frame and is provided with a mounting opening, the conical light guide hopper is arranged in the mounting opening in a small-upper-lower-larger mode and is communicated with the mounting opening in an up-and-down mode, and the front camera is mounted on the first mounting seat and enables a lens to face the conical light guide hopper;
the suction assembly comprises a suction nozzle, a second mounting seat, a rack and a driving motor, the suction nozzle is arranged on the second mounting seat and is slidably mounted on the guide rail through a third sliding seat, the rack is mounted on the second mounting seat through a bolt, a gear meshed with the rack is arranged at the output part of the driving motor and drives the rack to move up and down, and the rack drives the second mounting seat and the suction nozzle to move up and down along the guide rail to suck crystals from the crystal tray;
the back detection subassembly includes back mounting bracket, back toper light guide fill and back camera, the back mounting bracket passes through the bolt and installs in the frame, back toper light guide fill sets up on the mounting bracket of back and is big-end-up's structure, the back camera sets up in back toper light guide fill below and sets up on the mounting bracket of back.
Further, X axle slip table module and Y axle slip table module constitute by slip table, driving piece, driving motor and transmission shaft, the slip table passes through bolt fixed mounting on frame/first slide, the slip table is equipped with an installation cavity, the driving piece is installed in the installation cavity and is linked to each other with first slide/second slide, driving motor drives first slide/second slide reciprocating motion on the slip table through transmission shaft drive driving piece activity.
Furthermore, the absorption assembly further comprises a buffer spring for buffering, an upper cylinder is arranged on the fixing seat, a lower cylinder is arranged on the second mounting seat, and two ends of the buffer spring are respectively connected with the upper cylinder and the lower cylinder and are used for buffering after the absorption nozzle is driven by the second mounting seat to downwards extend into the crystal tray.
Further, the clamp comprises a bottom plate, a clamping seat, a spring and a fixed block, the clamping seat is installed on the assembly rotary table through the bottom plate, the clamping seat is provided with a placing groove for placing an assembly part and matched with the clamping claw to clamp the assembly part leftwards and rightwards, the side wall of the clamping claw is provided with a bayonet matched with the claw opening component, the bottom is provided with a bottom block, the bottom block and the fixed block are arranged oppositely, the fixed block is fixedly installed on the bottom plate, and the spring is arranged between the bottom block and the fixed block and used for pushing the clamping claw to be close to the clamping seat and clamp the assembly part;
the gripper opening assembly comprises a base, an X-axis moving module, a Y-axis moving module and a gripper piece, wherein the base is arranged on the rack on one side of the crystal assembling turntable, the X-axis moving module is installed on the base and provided with a fourth sliding seat sliding along the X-axis, the Y-axis moving module is installed on the fourth sliding seat and provided with a fifth sliding seat sliding along the Y-axis, and the gripper piece is arranged in the fifth sliding seat and used for sliding left and right to enter the gripper and open or close the clamping jaws of the clamp.
Furthermore, the X-axis moving module comprises a first slide rail, a first driving piece, a first mounting seat and a first connecting piece, the first slide rail is arranged on the base along the X-axis direction, the fourth slide seat is slidably mounted on the first slide rail and provided with a third mounting plate for mounting the Y-axis moving module, the first driving piece is arranged on the base in parallel with the first slide rail through the first mounting seat, and the output part of the first driving piece is connected with the third mounting plate through the first connecting piece and drives the third driving piece and the fourth slide seat to slide along the first slide rail;
y axle removes module includes second slide rail, second driving piece, second mount pad and second connecting piece, the second slide rail sets up on the third mounting panel along Y axle direction, fifth slide slidable mounting is on the second slide rail, the second driving piece passes through second mount pad and second slide rail parallel arrangement on the third mounting panel, and its output passes through the second connecting piece and links to each other with the jack piece and drive it and the fifth slide slides along the second slide rail, the jack piece inserts behind the bayonet socket and slides and promote the clamping jaw of anchor clamps and open and loosen or close clamping assembly spare.
Further, the installation opening has been seted up with the fixed block counterpoint to the bottom block to install a guide arm in the installation opening, the bottom block is equipped with a sliding sleeve and passes through sliding sleeve slidable mounting on the guide arm in its installation opening, the spring housing is established on the guide arm and is promoted sliding sleeve and bottom block and slide to the holder.
After the technical scheme is adopted, compared with the background art, the utility model, have following advantage:
1. the utility model discloses a crystal charging tray that has the crystal piles up and places at the material loading subassembly, and each crystal charging tray loops through the conveyer belt and carries crystal charging tray to the crystal clamp to get the position back and fix a position, treats that the crystal clamp has got the back, and empty crystal charging tray carries to unloading subassembly along with the conveyer belt, accomplishes accomodating of empty crystal charging tray, need not frequently to go up the ground unloading and carry out long distance transport, can use less space, has improved production efficiency.
2. The utility model discloses an assembly revolving stage assembles the operation, need not to set up at long distance assembly line, utilizes anchor clamps clamping assembly spare to carry out the operation of crystal material loading, point and whole unloading in proper order after, and the space occupies for a short time, and work efficiency is high.
3. The utility model discloses a X axle removes the module and drives the bayonet socket that the jack catch spare removed and get into anchor clamps with Y axle removal module, promotes the clamping jaw and opens or close the clamping state of assembly part, opens the claw through the assistance, need not artificial claw of opening, has reduced the human cost and has improved work efficiency, places the assembly part and can reduce the error.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the conveying mechanism of the present invention;
FIG. 3 is a schematic view of the carriage of the present invention;
fig. 4 is a schematic view of the feeding cylinder/discharging cylinder of the present invention;
fig. 5 is a schematic view of the push cylinder of the present invention;
FIG. 6 is a schematic view of the clamping group of the present invention;
fig. 7 is a schematic view of the blocking cylinder of the present invention;
FIG. 8 is a schematic view of the feeding and sucking mechanism of the present invention;
fig. 9 is a schematic view of the feeding and sucking mechanism at another angle;
fig. 10 is an exploded view of the feeding and sucking mechanism of the present invention;
fig. 11 is a schematic view of the assembly platform of the present invention;
fig. 12 is an overall view of the clamp of the present invention;
fig. 13 is an exploded view of the clamp of the present invention;
fig. 14 is an overall schematic view of the jaw opening assembly of the present invention;
fig. 15 is an exploded view of the pawl assembly of the present invention.
Description of reference numerals:
a frame 1; a conveying mechanism 2; a feeding suction mechanism 3; assembling the rotary table 4; a glue dispensing mechanism 5; a fitting member 6; a feeding assembly 21; a conveyance rack 22; a blanking assembly 23; a positioning assembly 24; a conveyor belt 25; a chassis 26; a conveying roller group 27; a drive wheel 28; a feeding frame 211; a feed cylinder 212; a feeding push block 213; a blanking frame 231; a blanking cylinder 232; a blanking push block 233; a middle push cylinder 241; a middle push block 242; a housing 243; a clamp cylinder 244; a guide post 245; a clamp block 246; a barrier cylinder 247; a stop block 248; a moving assembly 31; a front detection assembly 32; a suction assembly 33; a rear detection assembly 34; an X-axis sliding table module 311; a Y-axis sliding table module 312; a first slider 313; a second carriage 314; a fixing base 315; a guide rail 316; a front mount 321; a light emitting member 322; a cover 323; a tapered light guide funnel 324; a front camera 325; a first mount 326; a suction nozzle 331; a second mount 332; a rack 333; a third carriage 334; a jig 41; a rotating plate 42; a rotating motor 43; a speed reducer 44; a pawl opening assembly 45; a clamping jaw 46; a chassis 411; a holder 412; a spring 413; a fixed block 414; a bayonet 415; a bottom block 416; a guide 417; a sliding sleeve 418; a base 451; an X-axis movement module 452; a Y-axis moving module 453; a pawl member 454; a fourth slider 455; a fifth carriage 456; a third mounting plate 457; a first slide rail 4521; a first driving member 4522; a first mount 4523; a first connector 4524; a second slide rail 4531; a second driving member 4532; a second mount 4533; a second connector 4534; a fifth carriage 4535.
Detailed description of the preferred embodiments
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
In the present invention, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are all based on the orientation or position relationship shown in the drawings, and are only for convenience of description and simplification of the present invention, but do not indicate or imply that the device or element of the present invention must have a specific orientation, and thus, should not be construed as limiting the present invention.
Examples
Cooperation figure 1 to fig. 15 are shown, the utility model discloses a crystal rigging equipment, include: the automatic glue dispensing machine comprises a frame 1, a conveying mechanism 2, a feeding suction mechanism 3, an assembling rotary table 4 and a glue dispensing mechanism 5.
The feeding suction mechanism 3 comprises a moving component 31, a front detection component 32, a suction component 33 and a rear detection component 34, the moving component 31 is installed on the frame 1 and drives the front detection component 32 and the suction component 33 to reciprocate between the crystal tray and the assembling turntable 4, the front detection component 32 detects whether the crystal tray has crystals, and the suction component 33 sucks the crystals and then conveys the crystals to the rear detection component 34 to detect whether the crystals are sucked.
The assembly turntable 4 comprises a plurality of clamps 41, a rotating plate 42, a rotating motor 43, a speed reducer 44 and a claw opening assembly 45, wherein the clamps 41 are arranged on the rotating plate 42 in a surrounding mode and used for clamping the assembly parts 6, the installation mode can be welding or bolt installation and fixation, the rotating plate 42 is arranged on the speed reducer 44 and driven to rotate through the rotating motor 43, the bottom of the rotating plate 42 is provided with an installation part and welded or inserted with the output part of the speed reducer 44 for installation and fixation, and the claw opening assembly 45 is arranged on the rack 1 on one side of the rotating plate 42 and used for opening the clamping claws 46 of the clamps 41 and replacing the assembly parts 6.
The point gum machine of this embodiment constructs 5 has at least two and sets up and be used for carrying out the point gum operation to the assembly part 6 on the anchor clamps 41 on the frame 1 of revolving stage both sides, and the preferred bolt installation of mounting means specifically does not do the restriction, and point gum machine constructs 5 and is prior art to be provided with some glue syringe needles and be connected with injecting glue pipe and air pump, can be fixed inconvenient, also can be through its work of slip module drive, and point gum machine constructs 5 and injecting glue type and is prior art, and this embodiment is not repeated.
The feeding assembly 21 comprises a feeding frame 211, a feeding cylinder 212 and a feeding push block 213, the feeding frame 211 is arranged at the starting end of the conveying frame 22, a plurality of crystal trays are stacked in the feeding frame 211, a feeding hole is formed in the bottom of the feeding frame 211, the feeding cylinder 212 is mounted on the frame 1 below the feeding hole and drives the feeding push block to move up and down to take out the crystal trays from the feeding frame 211 and place the crystal trays on the conveying belt 25.
The blanking assembly 23 comprises a blanking frame 231, a blanking cylinder 232 and a blanking push block 233, wherein the blanking frame 231 is arranged at the tail end of the conveying belt 25, a blanking opening is formed in the bottom of the blanking frame, and the blanking cylinder 232 is installed on the machine frame 1 below the blanking opening and drives the blanking push block 233 to push the crystal trays conveyed to the position into the blanking frame 231.
Wherein, it comprises support column, upper cover, shutter and a plurality of spacer block to go up work or material rest 211 and lower work or material rest 231, and the support column has a plurality ofly and installs on carriage 22 and form a frame type structure with crystal charging tray looks adaptation through fixing base and bolt, and the upper cover is opened and is equipped with the hole of inserting and close and install on each support column with each support column looks counterpoint, and the shutter passes through the hinge and installs on the support column, and each spacer block setting is used for supporting each crystal charging tray that piles up on carriage 22 of material loading mouth/feed opening department.
Go up work or material rest 211 and unloading frame 231 and be frame type structure, be provided with 3 support columns respectively in 3 faces respectively, rotate through the shutter in wherein one side and install on the support column on its both sides, and the one side uses the hinge to rotate the installation, and the another side passes through magnetism and attracts the cooperation of block group fixed.
The spacer block comprises a seat body and a supporting block, the seat body is arranged on the conveying frame 22, and the supporting block is arranged on the seat body and is supported at the bottom of the crystal tray.
On the blanking frame 231, the crystal tray is pushed up by the blanking cylinder 232 and then abuts against the inclined plane along the supporting block and pushes the crystal tray upwards, the crystal tray stacked on the crystal tray is pushed to move upwards and stack, and after the crystal tray enters the blanking frame 31, the supporting block resets and supports the crystal tray.
On the material loading frame 211, the crystal material tray is pulled down by the material loading cylinder 212, the pulling down mode can be clamping by a claw or electromagnetic suction on/off without limitation, the supporting block is pressed downwards to deform, after the material loading frame 211 is withdrawn, the supporting block resets and supports the next crystal material tray, the material loading push block 213 of the material loading cylinder 212 is provided with the magnetic suction or is provided with a push block matched with the crystal material tray, and the embodiment is not limited.
The positioning assembly 24 comprises a middle pushing cylinder 241 and two groups of clamping groups, the middle pushing cylinder 241 is installed on the frame 1 between the feeding assembly 21 and the discharging assembly 23 and is provided with a middle pushing block 242 for pushing the crystal tray to move up and down, and the two groups of clamping groups are symmetrically arranged on two sides of the middle pushing cylinder for clamping the crystal tray after the middle pushing cylinder pushes the crystal tray to rise.
The clamping group comprises a shell 243, a clamping cylinder 244, a guide post 245, a clamping block 246 and a blocking cylinder 247, the shell is mounted on the conveying frame 22 and provided with a plurality of openings, the clamping cylinder 244 is mounted in the shell 243, the output part and the guide post 245 of the clamping cylinder are movably mounted in the openings and fixedly connected with the clamping block 246, the clamping cylinder 244 pushes the clamping block 246 to be close to or far away from a crystal tray, the two clamping blocks 246 clamp and position the crystal tray leftwards and rightwards, the blocking cylinder 247 is arranged on the machine frame 1 below the shell 243, and the output part is mounted with a blocking block 248 and pushes the blocking block 248 to lift and lift the crystal tray on the blocking conveying belt 25 to continue conveying.
The position where the crystal tray is clamped and positioned is the operation area of the crystal sucking hand, and the embodiment is not limited and is changed according to different positions.
The conveying mechanism 2 further comprises an underframe 26, two conveying roller groups 27, two driving wheels 28 and a driving motor, wherein the two conveying frames 22 are symmetrically arranged on the underframe 26, the two conveying roller groups 27 are symmetrically arranged on the inner side of the conveying frame 22 and are respectively provided with the conveying belts 25, the two driving wheels 28 are respectively arranged on the two conveying belts 25 and are arranged through a rotating shaft, the driving motor is arranged on the underframe 26, and an output part of the driving motor and the rotating shaft are arranged to drive the two driving wheels 28 to synchronously rotate to drive the two conveying belts 25 to work.
The conveying roller group 27 is rotatably mounted on the carriage 22 by a plurality of rollers through a rotating shaft.
First mounting panel and second mounting panel bilateral symmetry set up and all install on the chassis through the bolt.
This embodiment passes through material loading subassembly 21 and unloading subassembly 23 cooperation, carry out material loading operation and unloading operation respectively, operating personnel stacks up through the crystal charging tray that will have the crystal and places at material loading frame 211, utilize material loading cylinder 212 to promote material loading ejector pad 213 to take out the crystal charging tray from the material loading mouth and place the conveyer belt 25 on carriage 22, press from both sides the position to the crystal clamp through conveyer belt 25 conveying crystal charging tray, treat that the crystal clamp has got the back, empty crystal charging tray carries to the feed opening below of lower carriage 231 along with conveyer belt 25, promote unloading ejector pad 2323 through unloading cylinder 232 and push it in material loading frame 211, accomplish accomodating of empty crystal charging tray, can use less space, realize automatic conveyor 2 who goes up unloading, need not frequent operation.
The moving assembly 31 comprises an X-axis sliding table module 311 and a Y-axis sliding table module 312, wherein the X-axis sliding table module 311 is installed on the frame 1 and is provided with a first sliding seat 313 reciprocating in the X-axis direction, and the Y-axis sliding table module 312 is installed on the first sliding seat 313 and is provided with a second sliding seat 314 reciprocating in the Y-axis direction.
The installation mode of the corresponding sliding seat is bolt installation and fixation or welding.
The X axle slip table module 311 and the Y axle slip table module 312 of this embodiment are prior art, specifically as follows:
x axle slip table module 311 and Y axle slip table module 312 comprise by the slip table, the driving piece, driving motor and transmission shaft, and the slip table passes through bolt fixed mounting on frame 1/first slide, and the slip table is equipped with an installation cavity, and the driving piece is installed in the installation cavity and is linked to each other with first slide/second slide, and driving motor drives the driving piece activity through the transmission shaft and drives first slide/second slide reciprocating motion on the slip table.
The driving piece is a ball screw or a synchronous transmission belt.
The X-axis sliding table module 311 is provided with two sliding tables which are arranged in parallel, a supporting seat is arranged on the two sliding tables, and the sliding table of the Y-axis sliding table module 3 is arranged on the two supporting seats.
The X axle slip table module 311 and Y axle slip table module 312's of this embodiment structure, preferably radio station slip table, its main constitution by: ball screw, linear guide, aluminum alloy ex-trusions, slip table, ball screw supporting seat, shaft coupling, driving motor, photoelectric switch.
The working principle is as follows: through driving motor drive ball screw rotation on the shaft coupling, utilize the linear guide internal rotation of ball screw on the slip table, drive the slider of installing above and move along linear slide, the slider is installed and is driven its slip with the slide that corresponds mutually, and screw drive structure advantage is: the precision is high.
The main components may also be: the device comprises a belt, a linear guide rail, an aluminum alloy section, a coupler, a sliding table, a driving motor and a photoelectric switch, wherein the belt is used as a synchronous transmission belt.
The working principle is as follows: the belt is installed in the transmission shaft of both sides, and one of them is as power input shaft, fixes a slider that is used for increasing equipment work piece on the belt, when inputing, makes the slider motion through driving the belt, and the slider is connected with corresponding slide and drives its slip, and the driven advantage of synchronous transmission belt is fast, and the stroke is big.
A fixed seat 315 is arranged on the second sliding seat 314 and is provided with a guide rail 316 in the vertical direction, and the front detection component 32 and the suction component 33 are arranged on the second sliding seat 314 through the fixed seat 315.
Preceding detection subassembly 32 includes preceding mounting bracket 321, illuminating part 322, the cover body 323, toper light guide bucket 324 and preceding camera 325, preceding mounting bracket 321 is installed on fixing base 315 through first mount pad 326 and is used for installing illuminating part 322, the mounting means is welding or bolt installation, cover body 323 lid is established on preceding mounting bracket 321 and has been seted up a installing port, toper light guide bucket 324 big-end-up sets up in the installing port and communicates with each other from top to bottom, preceding camera 325 is installed on first mount pad 326 and is led light bucket 324 towards the camera lens.
The cover body 323 can be arranged on the front mounting frame 321 through screws or bonding, and is used for preventing light of the light-emitting piece from dispersing and influencing image acquisition of the front camera 325 and judgment of the rear end control end, and the light-emitting piece 322 shines downwards to brighten a crystal tray, so that shooting by the front camera is facilitated.
The sucking component 33 comprises a sucking nozzle 331, a second mounting seat 332, a rack 333 and a driving motor, wherein the sucking nozzle 331 is arranged on the second mounting seat 332 and is slidably mounted on the guide rail 316 through a third sliding seat 334, the rack 333 is mounted on the second mounting seat 332 through a bolt, a gear meshed with the rack 333 is arranged at an output part of the driving motor and drives the driving motor to move up and down, and the rack 333 drives the second mounting seat 332 and the sucking nozzle 331 to move up and down along the guide rail to suck crystals from a crystal tray.
The fixing seat 315 is fixedly installed on the second sliding seat through an angle plate and a bolt, the fixing seat 315 is vertically arranged on the side wall of the second sliding seat 314, the fixing seat 315 is provided with an opening communicated with the left and the right, the driving motor is installed on one side of the fixing seat 315 through a motor seat matching bolt, an output part of the driving motor penetrates through the opening to be matched with the rack 333 on the other side, and the installation mode of the motor seat and the driving motor is preferably welded or bonded, and can also be fixedly installed through a screw.
The fixing base 315 is aligned with the guide rail 316 and the first mounting base 326 respectively, has a screw hole and is fixed by a bolt.
The suction nozzle 331 is connected to a suction pump or a vacuum pump through an air pipe for sucking air to the crystal, and the rack 333 is a plate-shaped member and is provided at one side thereof with a toothed portion which is engaged with a gear of a driving motor.
The rear detection assembly 34 comprises a rear mounting frame, a rear conical light guide hopper and a rear camera, the rear mounting frame is mounted on the frame 1 through bolts, the rear conical light guide hopper is arranged on the rear mounting frame and is of a structure with a large upper part and a small lower part, and the rear camera is arranged below the rear conical light guide hopper and is arranged on the rear mounting frame.
The rear detection assembly 34 and the front detection assembly 32 preferably have the same components and structures, except that the rear detection assembly 34 is photographed from bottom to bottom and is fixed and fixed between the assembly turntable 4 and the conveying mechanism 2, and the front detection assembly 32 is photographed from top to bottom and moves along with the fixing base 315.
The rear mounting bracket is provided with the illuminating part equally and is used for lighting the suction nozzle and brighten, and toper light guide fill and back toper light guide fill are communicating structure from top to bottom, all are used for preceding camera, back camera to shoot the usefulness to the target, avoid the illuminating part to influence and correspond the camera and shoot.
The material loading suction assembly 33 moves to the rear detection assembly to collect images when the crystals are placed on the assembly operation platform after being grabbed, the rear end control end judges whether the crystals are grabbed successfully or not, the crystals are grabbed again if the crystals are not grabbed successfully, the control is specifically program control of the control end, and the control method is prior art and is not limited in the embodiment.
The front camera 325 of the front detection component 32 and the rear camera of the rear detection component 34 send the collected images to the control end, and the control end identifies whether crystals exist in the crystal tray and the suction nozzle, so that the occurrence of empty grabbing and the unsuccessful grabbing of the crystals are avoided.
The fixture 41 comprises a bottom plate 411, a fixture seat 412, a spring 413 and a fixing block 414, wherein the fixture seat 412 is installed on the assembly rotary table 4 through the bottom plate 411, the fixture seat 412 is provided with a placing groove for placing the assembly part 6 and is matched with the clamping claw 46 to clamp the assembly part 6 left and right, the side wall of the clamping claw 46 is provided with a bayonet 415 matched with the opening claw assembly 45, the bottom of the clamping claw 46 is provided with a bottom block 416, the bottom block 416 is opposite to the fixing block 414, the fixing block 414 is fixedly installed on the bottom plate 411, and the spring 413 is arranged between the bottom block 416 and the fixing block 414 and is used for pushing the clamping claw 46 to be close to the fixture seat 412 and clamp the assembly part 6.
The bottom plate 411 is provided with screw holes for mounting with the rotating plate 42, the holder 412 and the fixing block 414, and is mounted and fixed by bolts, the number of the springs 413 is not limited in the embodiment, preferably 3, the rotating plate 42 is preferably of a circular structure, the speed reducer 44 and the rotating motor 43 are mounted on the rack 1 by bolts, the specific mounting manner is the prior art, and can be through a mounting base body, or can be directly fixed by an external welding mounting part matching with the bolts, or can be directly welded, and the embodiment is not limited.
The jaw opening assembly 45 includes a base 451, an X-axis moving module 452, a Y-axis moving module 453, and a jaw member 454, the base 451 is disposed on the frame 1 at one side of the crystal mounting turntable 4, the X-axis moving module 452 is mounted on the base 451 and provided with a fourth slide 455 sliding along the X-axis, the Y-axis moving module 453 is mounted on the fourth slide 455 and provided with a fifth slide 456 sliding along the Y-axis, and the jaw member 454 is disposed on the fifth slide 456 for sliding left and right into the jaw and opening or closing the clamping jaw 46 of the clamp 41.
The X-axis moving module 452 comprises a first slide rail 4521, a first driving member 4522, a first mounting seat 4523 and a first connecting member 4524, the first slide rail 4521 is disposed on the base 451 along the X-axis direction, the fourth slide seat 455 is slidably mounted on the first slide rail 4521 and is provided with a third mounting plate 457 for mounting the Y-axis moving module, the first driving member 4522 is disposed on the base 451 in parallel with the first slide rail 4521 through the first mounting seat 4523, and an output portion of the first driving member 4522 is connected with the third mounting plate 457 through the first connecting member 4524 and drives the third mounting plate 457 and the fourth slide seat 455 to slide along the first slide rail 4521.
The Y-axis moving module 453 comprises a second slide rail 4531, a second driving member 4532, a second mounting seat 4533 and a second connecting member 4534, the second slide rail 4531 is disposed on the third mounting plate 457 along the Y-axis direction, the fifth slide seat 4535 is slidably mounted on the second slide rail 4531, the second driving member 4532 is disposed on the third mounting plate 457 in parallel with the second slide rail 4531 through the second mounting seat 4533, an output portion thereof is connected to the jaw member 454 through the second connecting member 4534 and drives the jaw member 454 and the fifth slide seat 4535 to slide along the second slide rail 4531, and the jaw member 454 slides after being inserted into the bayonet 415 and pushes the clamping jaw 46 of the clamp 41 to open and release or close the clamping assembly 6.
The bottom block 416 and the fixed block 414 are provided with mounting openings at opposite positions, a guide rod 417 is mounted in the mounting opening, the bottom block 416 is provided with a sliding sleeve 418 in the mounting opening and is slidably mounted on the guide rod 417 through the sliding sleeve 418, and the spring 413 is sleeved on the guide rod 417 and pushes the sliding sleeve 418 and the bottom block 416 to slide towards the holder 412.
The first driving member 4522 and the second driving member 4532 are preferably telescopic cylinders and are connected to the background control end through wires for driving the operations thereof, particularly in the prior art, but the present embodiment is not limited thereto.
The base 451 is preferably formed by welding or bolting 4 plates, and the bottom block 416 and the clamping jaw 46 are preferably integrally formed.
In this embodiment, the X-axis moving module 452 and the Y-axis moving module 453 drive the clamping jaw 454 to move into the bayonet of the fixture 41, when the opening of the jaw is not needed, the X-axis moving module 452 drives the clamping jaw to move away from the fixture 41, when the opening of the jaw is needed, the X-axis moving module 452 drives the clamping jaw to move close to the fixture 41, the clamping jaw 454 is inserted into the bayonet, the Y-axis moving module 453 moves left and right to drive the clamping jaw 454, if no thrust is given to the clamping jaw leftward, the clamping jaw 46 cooperates with the holder 412 to clamp the assembly 6, and if the thrust is given to the clamping jaw 412, the clamping jaw 46 moves away from the holder 412 to loosen the assembly 6 and compress the spring 413, at this time, the assembly 6 can be placed or taken out by a manipulator or a human, the manipulator is a prior art, and this embodiment is not described in detail.
The clamping state of the assembly parts is opened or closed by pushing the clamping claws 46, and the claws are opened in an auxiliary manner, so that manual claw opening is not needed, the labor cost is reduced, the working efficiency is improved, and errors can be reduced by placing the assembly parts 6.
The installation connection or fixing method of each component is preferably to install and fix the components by screw holes provided with alignment holes and matching bolts, or may be a common component connection method by bonding or welding, and the transmission method is preferably a gear transmission connection or a chain wheel matching chain, and the like, and the embodiment is not limited.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (9)
1. A crystal assembling apparatus, comprising:
a frame;
the conveying mechanism comprises a feeding assembly, a conveying frame, a discharging assembly and a positioning assembly, wherein the feeding assembly and the discharging assembly are arranged at two ends of the conveying frame, the conveying frame is arranged on the rack, and the crystal material discs are conveyed from the feeding assembly to the positioning assembly and the discharging assembly in sequence through a conveying belt on the conveying frame;
the feeding and sucking mechanism comprises a moving assembly, a front detection assembly, a sucking assembly and a rear detection assembly, wherein the moving assembly is arranged on the rack and drives the front detection assembly and the sucking assembly to reciprocate between the crystal tray and the assembling turntable;
the assembly revolving stage, it includes anchor clamps, commentaries on classics board, rotation motor, reduction gear and opens claw subassembly, anchor clamps have a plurality ofly and encircle to install and be used for the clamp fitting part on changeing the board, change the board and install on the reduction gear and rotate it through rotating motor drive, it sets up the clamping jaw that is used for opening anchor clamps and changes the fitting part in the frame of changeing board one side to open claw subassembly.
2. A crystal mounting apparatus as claimed in claim 1, wherein: the feeding assembly comprises a feeding frame, a feeding cylinder and a feeding push block, the feeding frame is arranged at the starting end of the conveying frame, a plurality of crystal trays are stacked in the feeding frame, a feeding hole is formed in the bottom of the feeding frame, the feeding cylinder is arranged on the frame below the feeding hole and drives the feeding push block to move up and down, the crystal trays are taken out from the feeding frame and are placed on the conveying belt;
the blanking assembly comprises a blanking frame, a blanking cylinder and a blanking push block, the blanking frame is arranged at the tail end of the conveying belt, a blanking port is formed in the bottom of the blanking frame, and the blanking cylinder is installed on the machine frame below the blanking port and drives the blanking push block to push the crystal material tray conveyed to the position into the blanking frame;
the positioning assembly comprises a middle pushing cylinder and two groups of clamping groups, the middle pushing cylinder is mounted on the frame between the feeding assembly and the discharging assembly and is provided with a middle pushing block for pushing the crystal material disc to move up and down, and the two groups of clamping groups are symmetrically arranged on two sides of the middle pushing cylinder and used for clamping the crystal material disc after the middle pushing cylinder pushes the crystal material disc to ascend.
3. A crystal mounting apparatus as claimed in claim 2, wherein: the clamping group comprises a shell, a clamping cylinder, a guide pillar, a clamping block and a blocking cylinder, wherein the shell is arranged on the conveying frame and provided with a plurality of openings, the clamping cylinder is arranged in the shell, an output part and the guide pillar are movably arranged in the openings and fixedly connected with the clamping block, the clamping cylinder pushes the clamping block to be close to or far away from a crystal material tray, the clamping block clamps and positions the crystal material tray left and right, the blocking cylinder is arranged on a rack below the shell, and the output part is provided with the blocking block and pushes the blocking block to lift and block the crystal material tray on the conveying belt to continue conveying.
4. A crystal mounting apparatus as claimed in claim 1, wherein: the conveying mechanism further comprises an underframe, two conveying roller groups, two driving wheels and a driving motor, wherein the two conveying frames are symmetrically arranged on the underframe, the two conveying roller groups are symmetrically arranged on the inner side of the conveying frame and are respectively provided with a conveying belt, the two driving wheels are respectively arranged on the two conveying belts and are arranged through a rotating shaft, the driving motor is arranged on the underframe, and an output part of the driving motor and the rotating shaft are arranged to drive the two driving wheels to synchronously rotate so as to drive the two conveying belts to work;
the chassis is provided with first mounting panel respectively in two carriage below, two first mounting panel counterpoints and is equipped with the rotation hole and establishes the bearing in, the pivot is rotated and is installed on two bearings, the pivot is installed one in the outside of first mounting panel from the driving wheel, driving motor installs in the frame, and its output portion passes the rotation hole of the second mounting panel of setting on the chassis and is connected with a action wheel, action wheel and driven round of connection have a driving band.
5. A crystal mounting apparatus as claimed in claim 1, wherein: the moving assembly comprises an X-axis sliding table module and a Y-axis sliding table module, the X-axis sliding table module is mounted on the rack and provided with a first sliding seat reciprocating in the X-axis direction, and the Y-axis sliding table module is mounted on the first sliding seat and provided with a second sliding seat reciprocating in the Y-axis direction;
the second sliding seat is provided with a fixed seat and a guide rail in the vertical direction, and the front detection assembly and the suction assembly are arranged on the second sliding seat through the fixed seat;
the front detection assembly comprises a front mounting frame, a light-emitting piece, a cover body, a conical light guide hopper and a front camera, the front mounting frame is mounted on the fixed seat through a first mounting seat and used for mounting the light-emitting piece, the cover body covers the front mounting frame and is provided with a mounting opening, the conical light guide hopper is arranged in the mounting opening in a small-upper-lower-larger mode and is communicated with the mounting opening in an up-and-down mode, and the front camera is mounted on the first mounting seat and enables a lens to face the conical light guide hopper;
the suction assembly comprises a suction nozzle, a second mounting seat, a rack and a driving motor, the suction nozzle is arranged on the second mounting seat and is slidably mounted on the guide rail through a third sliding seat, the rack is mounted on the second mounting seat through a bolt, a gear meshed with the rack is arranged at the output part of the driving motor and drives the rack to move up and down, and the rack drives the second mounting seat and the suction nozzle to move up and down along the guide rail to suck crystals from the crystal tray;
the rear detection assembly comprises a rear mounting frame, a rear conical light guide hopper and a rear camera, the rear mounting frame is mounted on the frame through bolts, the rear conical light guide hopper is arranged on the rear mounting frame and is of a structure with a large upper part and a small lower part, and the rear camera is arranged below the rear conical light guide hopper and is arranged on the rear mounting frame.
6. A crystal mounting apparatus as claimed in claim 5, wherein: x axle slip table module and Y axle slip table module comprise slip table, driving piece, driving motor and transmission shaft, the slip table passes through bolt fixed mounting on frame/first slide, the slip table is equipped with an installation cavity, the driving piece is installed in the installation cavity and is linked to each other with first slide/second slide, driving motor drives first slide/second slide reciprocating motion on the slip table through transmission shaft drive driving piece activity.
7. A crystal mounting apparatus as claimed in claim 1, wherein: the clamp comprises a bottom plate, a clamp seat, a spring and a fixing block, wherein the clamp seat is installed on the assembly rotary table through the bottom plate, the clamp seat is provided with a placing groove for placing an assembly part and matched with a clamping claw to clamp the assembly part left and right, the side wall of the clamping claw is provided with a bayonet matched with the claw opening component, the bottom of the clamping claw is provided with a bottom block, the bottom block and the fixing block are arranged oppositely, the fixing block is fixedly installed on the bottom plate, and the spring is arranged between the bottom block and the fixing block and used for pushing the clamping claw to be close to the clamp seat and clamping the assembly part;
the gripper opening assembly comprises a base, an X-axis moving module, a Y-axis moving module and a gripper piece, wherein the base is arranged on the rack on one side of the crystal assembling turntable, the X-axis moving module is installed on the base and provided with a fourth sliding seat sliding along the X-axis, the Y-axis moving module is installed on the fourth sliding seat and provided with a fifth sliding seat sliding along the Y-axis, and the gripper piece is arranged in the fifth sliding seat and used for sliding left and right to enter the gripper and open or close the clamping jaws of the clamp.
8. A crystal mounting apparatus as claimed in claim 7, wherein: the X-axis moving module comprises a first slide rail, a first driving piece, a first mounting seat and a first connecting piece, the first slide rail is arranged on the base along the X-axis direction, the fourth slide seat is slidably mounted on the first slide rail and is provided with a third mounting plate for mounting the Y-axis moving module, the first driving piece and the first slide rail are arranged on the base in parallel through the first mounting seat, and the output part of the first driving piece is connected with the third mounting plate through the first connecting piece and drives the third driving piece and the fourth slide seat to slide along the first slide rail;
y axle removes module includes second slide rail, second driving piece, second mount pad and second connecting piece, the second slide rail sets up on the third mounting panel along Y axle direction, fifth slide slidable mounting is on the second slide rail, the second driving piece passes through second mount pad and second slide rail parallel arrangement on the third mounting panel, and its output passes through the second connecting piece and links to each other with the jack piece and drive it and the fifth slide slides along the second slide rail, the jack piece inserts behind the bayonet socket and slides and promote the clamping jaw of anchor clamps and open and loosen or close the clamping assembly spare.
9. A crystal mounting apparatus as claimed in claim 8, wherein: the installation mouth has been seted up to bottom block and fixed block counterpoint to install a guide arm in the installation mouth, the bottom block is equipped with a sliding sleeve and passes through sliding sleeve slidable mounting on the guide arm in its installation mouth, the spring housing is established on the guide arm and is promoted sliding sleeve and bottom block and slide to the holder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222885259.1U CN218639000U (en) | 2022-10-31 | 2022-10-31 | Crystal assembling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222885259.1U CN218639000U (en) | 2022-10-31 | 2022-10-31 | Crystal assembling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218639000U true CN218639000U (en) | 2023-03-17 |
Family
ID=85496223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222885259.1U Active CN218639000U (en) | 2022-10-31 | 2022-10-31 | Crystal assembling equipment |
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| Country | Link |
|---|---|
| CN (1) | CN218639000U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116689309A (en) * | 2023-08-08 | 2023-09-05 | 安盈半导体技术(常州)有限公司 | Automatic needle implantation detection device |
| CN118321902A (en) * | 2024-05-24 | 2024-07-12 | 瑞安市德隆汽车部件有限公司 | Automatic assembly machine of sensor |
-
2022
- 2022-10-31 CN CN202222885259.1U patent/CN218639000U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116689309A (en) * | 2023-08-08 | 2023-09-05 | 安盈半导体技术(常州)有限公司 | Automatic needle implantation detection device |
| CN116689309B (en) * | 2023-08-08 | 2023-10-17 | 安盈半导体技术(常州)有限公司 | Automatic needle implantation detection device |
| CN118321902A (en) * | 2024-05-24 | 2024-07-12 | 瑞安市德隆汽车部件有限公司 | Automatic assembly machine of sensor |
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