CN220901886U - Intelligent bottom pouring type casting machine - Google Patents
Intelligent bottom pouring type casting machine Download PDFInfo
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- CN220901886U CN220901886U CN202322680947.9U CN202322680947U CN220901886U CN 220901886 U CN220901886 U CN 220901886U CN 202322680947 U CN202322680947 U CN 202322680947U CN 220901886 U CN220901886 U CN 220901886U
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- pouring
- fixedly connected
- casting
- pulley
- casting machine
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- 238000005266 casting Methods 0.000 title claims abstract description 63
- 238000005303 weighing Methods 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 46
- 229910052742 iron Inorganic materials 0.000 abstract description 23
- 238000010586 diagram Methods 0.000 description 2
- 239000010808 liquid waste Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model relates to the technical field of casting machines and discloses an intelligent bottom pouring type casting machine, which comprises a ground and a large beam, wherein the top of a frame is fixedly connected with a first sliding rail, two ends of the bottom of the large beam are fixedly connected with a first pulley, the bottom of the first pulley is movably connected to the top of the first sliding rail, the top of the large beam is fixedly connected with a second guide rail, the top of the second guide rail is movably connected with a second pulley, the top of the second pulley is fixedly connected with a casting trolley, the top of the casting trolley is fixedly connected with a casting machine body, the bottom of the casting machine body is provided with a vision device, one side of the casting trolley is provided with a second motor, the position of a casting gate can be automatically identified through the vision device, the casting machine body can automatically move to the position above the gate, the weight of molten iron is automatically poured through a weighing device, the molten iron is not wasted, communication interconnection is realized with an EMS, the casting machine is automatically controlled to pour the molten iron through a central console, and manual participation is not needed.
Description
Technical Field
The utility model relates to the technical field of casting machines, in particular to an intelligent bottom casting type casting machine.
Background
The casting machine is used for completing casting and pouring in a workshop, so that the success rate of castings can be improved, the iron liquid waste and burn phenomena are reduced, most of casting plants in China use a manually operated ladle to complete the iron liquid pouring, the labor condition is poor, the labor intensity is high, the safety is also poor, the production beat is faster and faster along with the wide use of high-efficiency molding equipment, the manual operation is very tension, the molding line production capacity is often limited due to the problem of a pouring link, the rejection rate of castings is high, the iron liquid waste is serious, the burn phenomena of casting workers occur at time, and the mechanical and automatic casting machine is required to be adopted to change the state.
The utility model discloses a tilting casting machine in Chinese patent publication No. CN218252886U, belongs to the technical field of casting machines, and mainly solves the problems that the casting machine is inconvenient to mount and dismount and the height of the casting machine is not adjustable during working. With respect to the related art in the above, the inventors consider that there are the following drawbacks: although in the above-mentioned prior art, during the use staff place the casting machine between two mounting brackets, utilize the work of the inside first electric telescopic handle that sets up of fixed slot after placing, can make like this adjust the pole and remove to the position of casting machine in the inside of fixed slot, and can make the mounting bracket set up in the outside of casting machine and fix through the fastening screw after removing, can install the casting machine like this, but the foundry that uses the bottom pouring casting machine is basically manual control cock stem and opens and close, require operative employee's operation proficiency, concentrated energy, manual control mode is influenced relatively greatly by the human factor, it takes place when the molten iron is cut off and overflows the phenomenon, cause foundry waste rate to rise, the molten iron is extravagant serious.
Disclosure of utility model
The utility model provides an intelligent bottom pouring type casting machine, which aims to solve the technical problems that the existing manual control mode is greatly influenced by human factors, the scrap rate of castings is increased due to the fact that molten iron is cut off and overflows, and the molten iron is seriously wasted.
The utility model is realized by adopting the following technical scheme: the utility model provides an intelligent bottom pouring type casting machine, includes ground and big crossbeam, the top on ground is provided with a plurality of racks, the top fixed connection of frame has first slide rail, the top on ground is provided with the casting piece, the casting piece is located between two frames, the fixed first pulley that is connected with in both ends of big crossbeam bottom, one side of first pulley is provided with first motor, the bottom swing joint of first pulley is at the top of first slide rail, the top fixed connection of big crossbeam has the second guide rail, the top swing joint of second guide rail has the second pulley, the top fixed connection of second pulley has the pouring dolly, the top fixed connection of pouring dolly has the casting machine body, the bottom of casting machine body is provided with vision device.
Preferably, one side of the pouring trolley is provided with a second motor, and the other side of the pouring trolley is fixedly connected with a control cabinet.
Preferably, the top of pouring dolly is provided with weighing device, weighing device's top fixedly connected with detection device, detection device's top is located the inside of pouring machine body.
Preferably, a third motor is arranged above the top of the pouring trolley, one end of the third motor is fixedly connected with a movable frame, and the third motor is located inside the movable frame.
Preferably, two sides of the movable frame are connected with two gears in a meshed mode, one side of each gear is fixedly connected with two movable rods, and one ends of each movable rod are fixedly connected with a first fan-shaped cover and a second fan-shaped cover respectively.
Preferably, the inner sides of the first fan-shaped cover and the second fan-shaped cover are attached to each other, and are combined to form a round shape.
Compared with the prior art, the utility model has the beneficial effects that:
When the automatic casting pouring machine is used, the position of the pouring gate of the casting can be automatically identified through the vision device, the casting pouring machine can automatically move to the position above the pouring gate, the weight of molten iron is automatically poured through the weighing device, the molten iron is not wasted, meanwhile, communication interconnection with the EMS is realized, and the casting machine is automatically controlled to pour the molten iron through the central console, so that manual participation is not needed.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of the connection structure of the large beam and the pouring trolley of the utility model;
FIG. 3 is a schematic view of a partial structure of the pouring trolley of the utility model;
FIG. 4 is an enlarged schematic view of portion A of FIG. 1 in accordance with the present utility model;
Fig. 5 is an enlarged schematic view of the portion B of fig. 3 according to the present utility model.
In the figure: 1. ground surface; 2. a large cross beam; 3. a frame; 4. a casting machine body; 5. a casting; 6. a first slide rail; 7. a first pulley; 8. a first motor; 9. a second guide rail; 10. a second pulley; 11. a second motor; 12. pouring trolley; 13. a vision device; 14. a weighing device; 15. a detection device; 16. a third motor; 17. a movable frame; 18. a gear; 19. a movable rod; 20. a first fan-shaped cover; 21. a second fan-shaped cover; 22. and a control cabinet.
Detailed Description
The present utility model will be further described with reference to the accompanying drawings and detailed description, wherein it is to be understood that, on the premise of no conflict, the following embodiments or technical features may be arbitrarily combined to form new embodiments.
Example 1:
Referring to fig. 1-5, an intelligent bottom pouring type casting machine of the present embodiment includes a ground 1 and a large beam 2, wherein a plurality of racks 3 are provided at the top of the ground 1, a first slide rail 6 is fixedly connected to the top of the racks 3, a casting member 5 is provided at the top of the ground 1, the casting member 5 is located between the two racks 3, two ends of the bottom of the large beam 2 are fixedly connected with a first pulley 7, a first motor 8 is provided at one side of the first pulley 7, the bottom of the first pulley 7 is movably connected to the top of the first slide rail 6, a second guide rail 9 is fixedly connected to the top of the large beam 2, a second pulley 10 is movably connected to the top of the second guide rail 9, a casting trolley 12 is fixedly connected to the top of the second pulley 10, a casting machine body 4 is fixedly connected to the bottom of the casting machine body 4, a vision device 13 is provided at one side of the casting trolley 12, and a control cabinet 22 is fixedly connected to the other side of the casting trolley 12;
The frame 3 is used for supporting the whole casting machine body 4, the large beam 2 moves above the frame 3 with the casting trolley 12, the large beam 2 is driven by the first motor 8 and walks on the frame 3, when the large beam 2 needs to move, the first motor 8 is started, the first motor 8 drives the first pulley 7 to move, the first pulley 7 moves on the top of the first sliding rail 6, the large beam 2 moves to a specified position, the casting trolley 12 is driven by the second motor 11, the casting trolley 12 walks on the large beam 2, the casting machine body 4 is arranged on the casting trolley 12, when the casting trolley 12 needs to move, the second motor 11 is started, the second pulley 10 is driven by the second motor 11 to move, the second pulley 10 is driven to move on the top of the second guide rail 9, and the casting trolley 12 is driven to a gate position;
Secondly, the vision device 13 is used for automatically identifying the pouring gate position, so that the pouring machine body 4 moves to the pouring gate position for pouring, the weighing device 14 obtains the weight of molten iron in a pouring ladle by using a weighing sensor, each molten iron is poured according to a certain weight, when the insufficient molten iron in the pouring ladle is identified, the pouring is stopped, and the pouring of the molten iron by the pouring machine body 4 is automatically controlled by the control cabinet 22;
Further, a weighing device 14 is arranged at the top of the pouring trolley 12, a detecting device 15 is fixedly connected to the top of the weighing device 14, the top of the detecting device 15 is positioned in the pouring machine body 4, the weighing device 14 uses a weighing sensor to obtain the weight of molten iron in a pouring ladle, each molten iron is poured according to a certain weight, and when a third motor 16 positioned in the pouring machine body 4 recognizes that the molten iron in the pouring ladle is insufficient, pouring is stopped;
Further, a third motor 16 is arranged above the top of the pouring trolley 12, one end of the third motor 16 is fixedly connected with a movable frame 17, the third motor 16 is located inside the movable frame 17, two sides of the movable frame 17 are connected with two gears 18 in a meshed mode, one sides of the two gears 18 are fixedly connected with two movable rods 19, one ends of the two movable rods 19 are fixedly connected with a first fan-shaped cover 20 and a second fan-shaped cover 21 respectively, the inner sides of the first fan-shaped cover 20 and the inner sides of the second fan-shaped cover 21 are attached to each other, the combination forms a circle, when the third motor 16 is started, the third motor 16 drives the movable frame 17 to move, the movable frame 17 drives the two gears 18 on two sides to rotate, and the two gears 18 drive the two movable rods 19 to rotate respectively, so that the two movable rods 19 drive the first fan-shaped cover 20 and the second fan-shaped cover 21 to rotate inwards respectively, the first fan-shaped cover 20 and the second fan-shaped cover 21 are close to each other, and therefore the top of the pouring machine body 4 can be closed.
Working principle: but through vision device 13 automatic identification pouring member 5 runner position, start first motor 8, drive big crossbeam 2 and remove in frame 3 top, start second motor 11, drive pouring dolly 12 and remove in big crossbeam 2's top to make pouring dolly 12 automatic move to the runner top, automatic pouring molten iron after weighing through weighing device 14, not extravagant molten iron, realize simultaneously with EMS communication interconnection, through control cabinet 22 automatic control pouring machine body 4 pouring molten iron, do not need artifical the participation.
The above embodiments are only preferred embodiments of the present utility model, and the scope of the present utility model is not limited thereto, but any insubstantial changes and substitutions made by those skilled in the art on the basis of the present utility model are intended to be within the scope of the present utility model as claimed.
Claims (6)
1. The utility model provides an intelligent bottom pouring type casting machine, includes ground (1) and big crossbeam (2), a serial communication port, the top of ground (1) is provided with a plurality of racks (3), the top fixedly connected with first slide rail (6) of rack (3), the top of ground (1) is provided with pouring member (5), pouring member (5) are located between two racks (3), the both ends fixedly connected with first pulley (7) of big crossbeam (2) bottom, one side of first pulley (7) is provided with first motor (8), the bottom swing joint of first pulley (7) is at the top of first slide rail (6), the top fixedly connected with second guide rail (9) of big crossbeam (2), the top swing joint of second guide rail (9) has second pulley (10), the top fixedly connected with pouring dolly (12) of second pulley (10), the top fixedly connected with casting machine body (4), the bottom of casting machine body (4) is provided with vision device (13).
2. The intelligent bottom pouring machine according to claim 1, wherein a second motor (11) is arranged on one side of the pouring trolley (12), and a control cabinet (22) is fixedly connected to the other side of the pouring trolley (12).
3. An intelligent bottom pouring machine according to claim 1, characterized in that the top of the pouring trolley (12) is provided with a weighing device (14), the top of the weighing device (14) is fixedly connected with a detection device (15), and the top of the detection device (15) is positioned in the pouring machine body (4).
4. The intelligent bottom pouring type pouring machine according to claim 1, wherein a third motor (16) is arranged above the top of the pouring trolley (12), one end of the third motor (16) is fixedly connected with a movable frame (17), and the third motor (16) is located inside the movable frame (17).
5. The intelligent bottom pouring machine according to claim 4, wherein two gears (18) are connected to two sides of the movable frame (17) in a meshed manner, two movable rods (19) are fixedly connected to one sides of the two gears (18), and one ends of the two movable rods (19) are fixedly connected to a first fan-shaped cover (20) and a second fan-shaped cover (21) respectively.
6. The intelligent bottom pouring machine according to claim 5, wherein the inner sides of the first fan-shaped cover (20) and the second fan-shaped cover (21) are attached to each other, and are combined to form a circular shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322680947.9U CN220901886U (en) | 2023-10-08 | 2023-10-08 | Intelligent bottom pouring type casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322680947.9U CN220901886U (en) | 2023-10-08 | 2023-10-08 | Intelligent bottom pouring type casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220901886U true CN220901886U (en) | 2024-05-07 |
Family
ID=90915858
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322680947.9U Active CN220901886U (en) | 2023-10-08 | 2023-10-08 | Intelligent bottom pouring type casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220901886U (en) |
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2023
- 2023-10-08 CN CN202322680947.9U patent/CN220901886U/en active Active
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