CN220900743U - Paint spraying system for surface of reactor - Google Patents
Paint spraying system for surface of reactor Download PDFInfo
- Publication number
- CN220900743U CN220900743U CN202322772199.7U CN202322772199U CN220900743U CN 220900743 U CN220900743 U CN 220900743U CN 202322772199 U CN202322772199 U CN 202322772199U CN 220900743 U CN220900743 U CN 220900743U
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- Prior art keywords
- paint
- reactor
- conveying roller
- conveyor
- roller
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- 239000003973 paint Substances 0.000 title claims abstract description 84
- 238000005507 spraying Methods 0.000 title claims abstract description 49
- 239000007921 spray Substances 0.000 claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims description 21
- 239000010959 steel Substances 0.000 claims description 21
- 238000010422 painting Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 description 7
- 230000001276 controlling effect Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The utility model provides a paint spraying system for the surface of a reactor. Comprises a paint spray booth, wherein a conveying roller, a paint storage cylinder, a spraying robot, a magnetic attraction device and a controller are arranged in the paint spray booth. The conveying roller is used for conveying the reactor to be sprayed with paint; the paint storage cylinder is used for storing spraying paint; the spraying robot comprises a multi-degree-of-freedom mechanical arm and a nozzle arranged at the end part of the multi-degree-of-freedom mechanical arm, and the nozzle is connected to the paint storage cylinder through a pipeline; the magnetic suction device is arranged at the top of the paint spray booth and comprises a magnetic suction head which is aligned with the conveying roller; the controller is connected with the conveying roller and used for controlling the movement of the conveying roller; the spray coating device is connected with the spray coating robot and used for controlling the movement of the multi-degree-of-freedom mechanical arm and the opening and closing of the nozzle; is connected with the magnetic attraction device and is used for controlling the action of the magnetic attraction head so as to adsorb the reactor to be sprayed with paint.
Description
Technical Field
The utility model relates to the technical field of reactor transformers, in particular to a paint spraying system for the surface of a reactor.
Background
After the reactor is subjected to paint dipping treatment, a layer of three-proofing paint needs to be sprayed on the surface of the reactor, and the reactor has the main functions of dampproofing, salt proofing and mould proofing and improves the safety and reliability of the reactor.
In the prior art, the paint spraying process of the reactor is as follows:
Step 1: the reactor product after the paint dipping treatment is transferred to a paint spraying area from the previous working procedure;
Step 2: lifting the reactor product by using a crane so as to spray paint the product;
Step 3: spraying paint on the product by using a spray gun, and placing the product on a bottom tray after the spraying is finished;
step 4: the product stream goes to the next process.
The reactor paint spraying process in the prior art has the following problems:
The product needs to be hoisted in the paint spraying process, so that the product is easy to fall off; the paint spraying process needs manual operation, the operation time is longer, the paint spraying efficiency is low, and the spraying quality is not easy to control.
Disclosure of utility model
The utility model aims to solve one of the technical problems and aims to an automatic reactor paint spraying system.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
A reactor surface painting system comprising a paint spray booth, and a paint spray booth disposed therein:
Conveying rollers: the reactor is used for conveying the reactor to be sprayed with paint;
paint storage cylinder: for storing the spray paint;
Spraying robot: the paint storage device comprises a multi-degree-of-freedom mechanical arm and a nozzle arranged at the end part of the multi-degree-of-freedom mechanical arm, wherein the nozzle is connected to a paint storage cylinder through a pipeline;
magnetic attraction device: the magnetic suction head is arranged at the top of the paint spray booth and is aligned with the conveying roller;
And (3) a controller: the conveying roller is connected with the conveying roller and used for controlling the movement of the conveying roller; the spray coating device is connected with the spray coating robot and used for controlling the movement of the multi-degree-of-freedom mechanical arm and the opening and closing of the nozzle; is connected with the magnetic attraction device and is used for controlling the action of the magnetic attraction head so as to adsorb the reactor to be sprayed with paint.
In some embodiments of the present utility model, a camera is further disposed at an end of the multi-free mechanical arm, and the camera is aligned to the conveying roller and is used for collecting a picture of the reactor; the controller is connected with the camera and used for acquiring camera acquisition data.
In some embodiments of the present utility model, the magnetic attraction device includes:
Walking track: install at the top of spray booth, set up along parallel conveying roller length direction:
roller: the device is arranged in the walking track and can walk along the walking track;
And (3) a lifter: is connected with the roller wheel through the bracket;
The lifting machine comprises a lifting steel wire, and the magnetic suction head is installed on the lifting steel wire.
In some embodiments of the present utility model, the lifting steel wire includes a first end steel wire and a second end steel wire, where the first end steel wire and the second end steel wire are arranged along a length direction of the conveying roller; the first end steel wire and the second end steel wire are both connected to a magnetic suction head bracket, and the magnetic suction head is installed on the magnetic suction head bracket.
In some embodiments of the utility model, the paint spraying system further comprises an electric control cabinet arranged in the paint spraying chamber, and the controller is arranged in the electric control cabinet.
In some embodiments of the present utility model, the conveying rollers include a first conveying roller, a conveying turntable, and a second conveying roller, the conveying turntable is disposed between the first conveying roller and the second conveying roller, the conveying direction of the first conveying roller is the same as the conveying direction of the second conveying roller, and the conveying turntable can rotate relative to the first conveying roller and the second conveying roller.
In some embodiments of the utility model, the magnetic tip is aligned with the transport carousel.
In some embodiments of the utility model, the paint cartridge has a plurality of paint cartridges.
The paint spraying system for the surface of the reactor has the beneficial effects that:
1. through the mode that conveying roller and hoist and mount combine, the product hoist and mount mode is automatic hoist and mount mode, accomplishes the product rotation through rotatory track, automated inspection reactor position to start the spraying, can accomplish the comprehensive spraying to each side of reactor, top surface and bottom surface, spray painting quality and uniformity are high.
2. The paint spraying work is automatically completed by the robot, manual intervention is not needed, the paint spraying efficiency can be improved, and the paint spraying effect is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic diagram of a reactor surface painting system.
Fig. 2 is a schematic structural diagram of the magnetic attraction device.
Fig. 3 is a schematic diagram of a reactor surface painting system.
Wherein:
1-a paint spray booth;
A 2-reactor;
301-first conveying roller, 302-second conveying roller, 303-conveying turntable;
4-a paint storage cylinder;
501-degree-of-freedom mechanical arm, 502-nozzle;
6-magnetic suction head;
7-an electric control cabinet;
8-a roller;
9-a lifter, 901-a first end steel wire, 902-a second end steel wire;
10-brackets;
11-a magnetic tip holder;
12-walking rail.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the utility model is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.
In describing the present application, it should be noted that: the fixed connection can be detachable fixed connection or integrated fixed connection; the orientation or positional relationship is indicated based on the positional relationship shown in the drawings, and is merely for convenience of description and simplification of description, and is not indicative or implying that the apparatus or elements in question must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the application.
The terms "first," "second," and the like are used for descriptive purposes only and not for purposes of implying relative importance.
The present utility model provides a reactor surface painting system, referring to fig. 1 to 3, which in some exemplary embodiments of the present utility model includes a paint booth 1, and the following structural units disposed within the paint booth 1.
A conveying roller is arranged in the paint spraying chamber and used for conveying the reactor to be painted; the conveying rollers are of a multi-section structure and comprise a first conveying roller 301, a conveying turntable 303 and a second conveying roller 302, the conveying turntable 303 is arranged between the first conveying roller 301 and the second conveying roller 302, the conveying direction of the first conveying roller 301 is the same as that of the second conveying roller 302, and the conveying turntable 303 can rotate relative to the first conveying roller 301 and the second conveying roller 303. The head of the first conveying roller 301 extends to the outside of the paint spray booth 1, the tail of the second conveying roller 302 extends to the outside of the paint spray booth 1, and the reactor 2 to be painted enters the paint spray booth 1 from the head of the first conveying roller 301. During the rotation of the conveying turntable 303, the paint spraying treatment of each side surface of the reactor 2 can be completed.
Paint storage cylinder 4: for storing the spray paint; in order to improve the reliability of the paint spraying system, the paint storage cartridges 4 are provided in plurality, for example, in the present embodiment, three paint storage cartridges 4 are provided.
Spraying robot: the paint storage device comprises a multi-degree-of-freedom mechanical arm 501 and a nozzle 502 arranged at the end of the multi-degree-of-freedom mechanical arm, wherein the nozzle 502 is connected to a paint storage barrel through a pipeline. The multi-degree-of-freedom mechanical arm 501 belongs to the prior art in the field of robots, and is not described in detail.
Magnetic attraction device: is arranged at the top of the paint spray booth 1 and comprises a magnetic suction head 6, and the magnetic suction head 6 is aligned with the conveying roller. Since the reactor 2 is finally paint sprayed on the conveyor carousel 303, the magnetic attraction head 6 is aligned with the conveyor carousel 303 in some embodiments of the utility model.
Since the reactor 2 needs to be paint-sprayed on each side, if it is conveyed only on the conveying roller, the paint-spraying treatment of the bottom of the reactor cannot be completed. The reactor 2 is mainly made of metal, and after the magnetic attraction device is electrified, the magnetic attraction head 6 has an adsorption force and can adsorb the reactor 2 to finish spraying operation.
And (3) a controller: the control device is used as a control device of the whole paint spraying system, is connected with the conveying roller and is used for controlling the movement of the conveying roller; the spray coating device is connected with the spray coating robot and used for controlling the movement of the multi-degree-of-freedom mechanical arm and the opening and closing of the nozzle; is connected with the magnetic attraction device and is used for controlling the action of the magnetic attraction head 6 so as to attract the reactor 2 to be sprayed with paint.
In order to facilitate the installation of the controller, in this embodiment, the paint spraying device further comprises an electric control cabinet 7 arranged in the paint spraying chamber, and the controller is arranged in the electric control cabinet 7.
In some embodiments of the present utility model, a camera is further disposed at an end of the multi-free mechanical arm, and the camera is aligned to the conveying roller and is used for collecting a picture of the reactor; in this embodiment, the camera is aligned with the intermediate conveyance carousel 303, and when the reactor 2 reaches the conveyance carousel 303, it can be photographed and the position detected.
The controller is connected with the camera and used for acquiring camera acquisition data. By the data collected by the camera, whether the reactor 2 is conveyed in place or not can be judged, when the reactor is conveyed in place, the nozzle 502 and the magnetic suction head 6 are started timely, and the movement of the multi-degree-of-freedom mechanical arm 501 is regulated according to the position of the reactor 2 and the spraying requirement.
Furthermore, the utility model also provides a structure of the magnetic attraction device. In some embodiments of the utility model, the magnetic attraction device comprises: a walking track, rollers 8 and a lifter 9.
Walking rail 12: is installed near the top of the spray booth 1 and is disposed along the length of the parallel conveying rollers. In this embodiment, the running rail 12 is installed between opposite walls of the paint spray booth 1.
Roller 8: is installed in the travel rail, can travel along the travel rail, and in order to ensure stable travel, a plurality of rollers 8 may be involved, for example, two rollers 8 are provided in the present embodiment.
Elevator 9: is connected with the roller 8 through a bracket 10.
The elevator 9 comprises a lifting wire on which the magnetic suction head 6 is mounted. When the lifting machine 9 is started, the lifting steel wire can lift, and when the lifting steel wire is in a lower frame, the lifting steel wire approaches to the point reactor 2 to suck the reactor 2.
In some embodiments of the present utility model, the lifting wire comprises a first end wire 901 and a second end wire 902, wherein the first end wire 901 and the second end wire 902 are arranged along the length direction of the conveying roller; the first end wire 901 and the second end wire 902 are connected to the magnetic tip carrier 11 and the magnetic tip is mounted on the magnetic tip carrier 11.
The application method of the paint spraying system for the surface of the reactor provided by the utility model is as follows.
The reactor 2 to be painted is placed on the head of the first conveying roller 301, and the reactor 2 is conveyed to the position of the conveying turntable 303 as the first conveying roller 301 enters the interior of the paint booth 1. After the camera detects the reactor 2, the nozzle is started, the conveying turntable 303 rotates, and paint is sprayed on the peripheral surface and the top surface of the reactor 2. The control elevator 9 is started, which moves along the running rail 12 to a position aligned with the reactor 2. After the lifting steel wire descends and the magnetic suction head 6 adsorbs the reactor 2, the lifting steel wire ascends, the multi-degree-of-freedom mechanical arm moves, and paint is sprayed on the bottom surface of the reactor 2. Closing the magnetic attraction device, descending the lifting steel wire, and releasing the reactor 2 by the magnetic suction head 6. The reactor 2 after the paint spraying is conveyed to the outside of the paint booth 1 via the second conveying roller 302.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.
Claims (7)
1. A reactor surface painting system comprising a paint spray booth and disposed within the paint spray booth:
Conveying rollers: the reactor is used for conveying the reactor to be sprayed with paint;
paint storage cylinder: for storing the spray paint;
Spraying robot: the paint storage device comprises a multi-degree-of-freedom mechanical arm and a nozzle arranged at the end part of the multi-degree-of-freedom mechanical arm, wherein the nozzle is connected to a paint storage cylinder through a pipeline;
Magnetic attraction device: the paint spraying device is arranged at the top of the paint spraying room and comprises a magnetic suction head, a walking track, rollers and a lifting machine; the travelling rail is arranged at the top of the paint spray booth and is arranged along the length direction of the parallel conveying rollers, and the rollers are arranged in the travelling rail and can travel along the travelling rail; the elevator is connected with the roller through a bracket; the lifting machine comprises a lifting steel wire, the magnetic suction head is arranged on the lifting steel wire, and the magnetic suction head is aligned to the conveying roller;
And (3) a controller: the conveying roller is connected with the conveying roller and used for controlling the movement of the conveying roller; the spray coating device is connected with the spray coating robot and used for controlling the movement of the multi-degree-of-freedom mechanical arm and the opening and closing of the nozzle; is connected with the magnetic attraction device and is used for controlling the action of the magnetic attraction head so as to adsorb the reactor to be sprayed with paint.
2. The reactor surface painting system of claim 1, wherein the end of the multi-degree of freedom mechanical arm is further provided with a camera, the camera being aligned with the conveyor roller for taking a picture of the reactor; the controller is connected with the camera and used for acquiring camera acquisition data.
3. The reactor surface painting system according to claim 1, wherein the lifting wire comprises a first end wire and a second end wire, the first end wire and the second end wire being arranged along a length of the conveying roller; the first end steel wire and the second end steel wire are both connected to a magnetic suction head bracket, and the magnetic suction head is installed on the magnetic suction head bracket.
4. The reactor surface painting system of claim 1, further comprising an electronic control cabinet disposed within the painting booth, the controller disposed within the electronic control cabinet.
5. The reactor surface spray system of claim 1, wherein the conveyor rollers include a first conveyor roller, a conveyor carousel, and a second conveyor roller, the conveyor carousel being disposed between the first conveyor roller and the second conveyor roller, the conveyor carousel being rotatable relative to the first conveyor roller and the second conveyor roller in the same direction as the conveyor rollers.
6. The reactor surface spray system of claim 5 wherein the magnetic tip is aligned with the conveyor carousel.
7. The reactor surface painting system of claim 1, wherein the paint storage canister has a plurality of paint cartridges.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322772199.7U CN220900743U (en) | 2023-10-16 | 2023-10-16 | Paint spraying system for surface of reactor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322772199.7U CN220900743U (en) | 2023-10-16 | 2023-10-16 | Paint spraying system for surface of reactor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220900743U true CN220900743U (en) | 2024-05-07 |
Family
ID=90910162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322772199.7U Active CN220900743U (en) | 2023-10-16 | 2023-10-16 | Paint spraying system for surface of reactor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220900743U (en) |
-
2023
- 2023-10-16 CN CN202322772199.7U patent/CN220900743U/en active Active
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| GR01 | Patent grant |