CN220864666U

CN220864666U - Automatic pouring gate removing device for injection molding front-end lampshade

Info

Publication number: CN220864666U
Application number: CN202322735827.4U
Authority: CN
Inventors: 朱鹏; 刘金平; 顾国宝
Original assignee: Changzhou Xingyu Automotive Lighting Systems Co Ltd
Current assignee: Changzhou Xingyu Automotive Lighting Systems Co Ltd
Priority date: 2023-10-11
Filing date: 2023-10-11
Publication date: 2024-04-30
Anticipated expiration: 2033-10-11

Abstract

The utility model relates to the technical field of degating equipment, in particular to an automatic degating device for an injection molding front-end lampshade, which comprises shearing equipment and a pouring gate arranged on a sheared product; the piece taking device is suitable for taking products from the injection molding machine table and placing the products at the shearing device, and comprises an industrial manipulator; get a frock, get a frock and industrial robot's active end and be connected, get a frock and be suitable for fixed with the product. According to the automatic pouring gate removing device for the injection molding front-end lampshade, the product is fixed through the pick-up tool, then the product is transferred to the shearing equipment through the industrial manipulator, and then the pouring gate is sheared by the shearing equipment, so that full automation of pouring gate removing is realized, the overall efficiency is improved, and the manual working strength is reduced.

Description

Automatic pouring gate removing device for injection molding front-end lampshade

Technical Field

The utility model relates to the technical field of degating equipment, in particular to an automatic degating device for an injection molding front-end lampshade.

Background

In the prior art, in order to remove the gate carried by the decorative ring or the lamp cover after injection molding by the injection molding machine, the gate is usually removed manually or by a machine. The manual mode means that staff holds the scissors to directly remove the pouring gate of the lamp, and the manual mode is mostly used for small-batch requirements; in another machine mode, a workbench type cooperative robot is adopted to remove the pouring gate with scissors.

In the mode of manually removing the pouring gates, the pouring gates of the lamp covers are numerous, the thickness of the pouring gates is 3-6mm, the manual working strength is high, and the efficiency is low; in the workbench type robot gate shearing scheme, firstly, staff is required to take lamps or decorative rings firstly to be placed on a table, then the robot sequentially shears gates with scissors, and the disadvantage is that the beat is long, the beat of a piece of injection molding machine can not be synchronously met, and meanwhile, the occupied area of equipment is large

Disclosure of utility model

The utility model aims to solve the technical problems that: in order to solve the technical problems in the prior art, the utility model provides an automatic sprue removing device for an injection molding front-end lampshade.

The technical scheme adopted for solving the technical problems is as follows: an automatic pouring gate removing device for an injection molding front-end lampshade comprises shearing equipment and a pouring gate arranged on a sheared product; the piece taking device is suitable for taking products from the injection molding machine table and placing the products at the shearing device, and comprises an industrial manipulator; get a frock, get a frock and industrial robot's active end and be connected, get a frock and be suitable for fixed with the product.

According to the automatic pouring gate removing device for the injection molding front-end lampshade, the product is fixed through the pick-up tool, then the product is transferred to the shearing equipment through the industrial manipulator, and then the pouring gate is sheared by the shearing equipment, so that full automation of pouring gate removing is realized, the overall efficiency is improved, and the manual working strength is reduced.

Further, the pick-up tool comprises a section bar frame which is suitable for being connected with the movable end of the industrial manipulator; the sucker is arranged on the section bar frame and is suitable for adsorbing products; the anchor ear is arranged on the section bar frame and is abutted against the bottom of the product so as to be suitable for lifting the product.

Further, get a frock still includes runner anchor clamps, runner anchor clamps are located on the section bar frame, and are suitable for clamping and get the runner.

Further, be equipped with the direction reference column on the section bar frame, be equipped with on the injection molding machine platform and supply direction reference column male first locating hole, be equipped with worker direction reference column male second locating hole on the shearing equipment.

Further, a first connecting rod is arranged on the section bar frame, a second connecting rod is arranged on the sucker, and the first connecting rod is hinged with the second connecting rod.

Further, a rotating piece is arranged on the section bar, and the output end of the rotating piece is connected with the anchor ear so as to drive the anchor ear to rotate.

Further, the anchor ear comprises a fixed plate and a supporting plate which are connected with each other, the fixed plate is connected with the output end of the rotating piece, and the supporting plate is suitable for being contacted with the bottom of the product.

Further, the shearing device comprises a shearing frame; the telescopic piece is arranged on the shearing machine frame; and the pneumatic scissors are connected with the output end of the telescopic piece and are suitable for cutting off the pouring gate.

Further, the industrial robot employs a five-axis robot.

Further, the automatic degating device of the injection molding front-end lampshade further comprises a cooling tool, and is suitable for placing products for cooling the products; and the conveying belt is suitable for conveying the product from the shearing equipment to the cooling tool.

The utility model has the advantages that,

1. Fixing a product through a pick-up tool, transferring the product to shearing equipment through an industrial manipulator, shearing a pouring gate through the shearing equipment, realizing full-automatic removal of the pouring gate, improving the overall efficiency and reducing the manual work intensity;

2. Through the arrangement of the anchor ear, the sucker and the pouring gate clamp, the product is convenient to limit, and the possibility of shaking the product during moving and shearing is reduced;

3. Through setting up of location guide post, be convenient for ensure getting at every turn and put the lamp shade, the position of lamp shade for getting a frock remains unchanged, and then ensures that the lamp shade runner position on shearing equipment remains unchanged at every turn, guarantees the precision of runner residual volume.

Drawings

The utility model will be further described with reference to the drawings and examples.

Fig. 1 is a schematic structural diagram of an automatic degating device for an injection molding front-end lamp housing according to the present utility model.

FIG. 2 is a schematic view of an industrial robot of the present utility model.

FIG. 3 is a schematic diagram of a tool and a shearing device according to the present utility model.

Fig. 4 is a schematic view of a pick-up tool of the present utility model.

Fig. 5 is a schematic view of a shearing apparatus in accordance with the present utility model.

In the figure, 1, a shearing device; 11. a shearing machine frame; 12. a telescoping member; 13. pneumatic scissors; 2. an industrial robot; 3. a piece taking tool; 31. a section bar frame; 32. a suction cup; 33. a hoop; 331. a fixing plate; 322. a supporting plate; 34. a rotating member; 35. a first connecting rod; 36. a second connecting rod; 37. a gate clamp; 38. guiding and positioning columns; 4. cooling the tool; 5. a conveyor belt; 6. an injection molding machine; 7. and (5) a product.

Detailed Description

The utility model will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic representations which merely illustrate the basic structure of the utility model and therefore show only the structures which are relevant to the utility model.

The utility model discloses an automatic sprue removing device for an injection molding front-end lampshade.

Referring to fig. 1 to 5, an automatic degating device for an injection molding front-end lampshade comprises a shearing device 1, a piece taking device, a conveyor belt 5 and a cooling tool 4, wherein the shearing device 1 is arranged at a pouring gate on a sheared product 7. The pick-up device is adapted to pick up the product 7 from the injection moulding machine station 6 and place it at the shearing device 1. The cooling fixture 4 is adapted to place the product 7 for cooling the product 7, and the conveyor belt 5 is adapted to convey the product 7 from the shearing apparatus 1 to the cooling fixture 4. Get a piece equipment and get a piece frock 3 including industrial robot 2, get a piece frock 3 and industrial robot 2's active end is connected, gets a piece frock 3 and is suitable for fixed product 7, then realizes the transfer of product 7 through industrial robot 2. The industrial robot 2 employs a five-axis robot.

During operation, the product 7 is fixed through the pick-up tool 3, then the product 7 is transferred to the shearing equipment 1 through the industrial manipulator 2, and then the shearing equipment 1 shears the pouring gate, so that the pouring gate is fully automatically removed, the whole efficiency is improved, and the manual working intensity is reduced.

The pick-up tool 3 comprises a section bar frame 31, a sucker 32 and a hoop 33, wherein the section bar frame 31 is suitable for being fixedly connected with the movable end of the industrial manipulator 2. The section bar frame 31 is fixedly connected with a first connecting rod 35, the sucker 32 is fixedly connected with a second connecting rod 36, and the first connecting rod 35 is hinged with the second connecting rod 36, so that the sucker 32 can absorb products 7 at different angles. The section bar is fixedly connected with a rotating piece 34, and the output end of the rotating piece 34 is connected with the anchor ear 33 so as to drive the anchor ear 33 to rotate. The anchor 33 comprises an integrally formed fixed plate 331 and a supporting plate 322, the fixed plate 331 being connected to the output end of the rotary member 34, the supporting plate 322 being adapted to be in contact with the bottom of the product 7. The profile frame 31 is fixedly connected with a gate clamp 37, and the gate clamp 37 is suitable for clamping a gate. The rotary 34 may be a rotary cylinder and the gate clamp 37 may be a finger cylinder.

When the piece is taken out, the rotating piece 34 drives the fixed plate 331 to rotate, so that the supporting plate 322 rotates to one side, then the section bar frame 31 moves downwards, the sucking disc 32 sucks the product 7, the pouring gate clamp 37 clamps the product 7, then the driving piece drives the fixed plate 331 to rotate again, so that the supporting plate 322 is abutted against the bottom of the product 7, and then the product 7 is fixed.

The profile frame 31 is also fixedly connected with a guiding and positioning column 38 along the vertical direction, a first positioning hole for the guiding and positioning column 38 to be inserted is formed in the injection molding machine table 6, and a second positioning hole for the tool guiding and positioning column 38 to be inserted is formed in the shearing equipment 1. The setting of location guide post is convenient for ensure to get at every turn and puts the lamp shade, and the position of lamp shade for getting a frock 3 remains unchanged, and then ensures that the lamp shade runner position on shearing equipment 1 remains unchanged at every turn, guarantees the precision of runner residual quantity.

The shearing equipment 1 comprises a shearing machine frame 11, a telescopic piece 12 is fixedly connected to the shearing machine frame 11, an air-powered scissors 13 is fixedly connected to the output end of the telescopic piece 12, and the air-powered scissors 13 are suitable for shearing a pouring gate. The telescoping member 12 may employ a pneumatic cylinder. The shearing machine frame 11 is also built by adopting a section bar, and the purpose of building the section bar frame 31 and the shearing machine frame 11 by using the section bar is to facilitate the collection and treatment of the pouring gate, and the pouring gate directly falls into the material barrel after being sheared.

Working principle: when the piece is taken, the movable end of the industrial manipulator 2 drives the profile frame 31 to move to the injection molding machine table 6, the guide positioning column 38 is inserted into the first positioning hole, the rotating piece 34 drives the fixing plate 331 to rotate at the moment, the supporting plate 322 rotates to one side, then the profile frame 31 moves downwards, the sucking disc 32 sucks the product 7, the pouring gate clamp 37 clamps the product 7, then the driving piece drives the fixing plate 331 to rotate again, the supporting plate 322 is abutted against the bottom of the product 7, and then the product 7 is fixed.

Then the movable end of the industrial manipulator 2 drives the profile frame 31 to move to the shearing equipment 1, the guiding and positioning column 38 is inserted into the second positioning hole, then the telescopic piece 12 drives the pneumatic scissors 13, the pneumatic scissors 13 shear off the gate, then the profile frame 31 is reset under the drive of the movable end of the industrial manipulator 2, and the gate on the gate clamp 37 is placed at a uniform position for collection. And the product 7 with the gate removed is conveyed to the cooling tool 4 by the conveyor 5.

With the above-described preferred embodiments according to the present utility model as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present utility model. The technical scope of the present utility model is not limited to the description, but must be determined according to the scope of claims.

Claims

1. The utility model provides an automatic runner device that removes of front end lamp shade of moulding plastics which characterized in that includes

The shearing equipment (1) is arranged at a pouring gate on the sheared product (7);

A piece taking device suitable for taking a product (7) from an injection molding machine table (6) and placing the product at a shearing device (1), wherein the piece taking device comprises

An industrial robot (2);

The pick-up tool (3), the pick-up tool (3) is connected with the movable end of the industrial manipulator (2), and the pick-up tool (3) is suitable for fixing a product (7).

2. The automatic degating device for an injection molding front-end lamp housing according to claim 1, wherein said pick-up tool (3) comprises

The section bar frame (31) is suitable for being connected with the movable end of the industrial manipulator (2);

the sucking disc (32) is arranged on the section bar frame (31) and is suitable for sucking a product (7);

And the anchor ear (33) is arranged on the section bar frame (31) and is abutted against the bottom of the product (7) so as to be suitable for lifting the product (7).

3. The automatic degating device for an injection molding front-end lamp housing according to claim 2, wherein the pick-up tool (3) further comprises a gate clamp (37), the gate clamp (37) being provided on the profile frame (31) and adapted to clamp a gate.

4. The automatic gate removing device for the injection molding front-end lampshade according to claim 3, wherein the profile frame (31) is provided with a guiding and positioning column (38), the injection molding machine table (6) is provided with a first positioning hole for inserting the guiding and positioning column (38), and the shearing equipment (1) is provided with a second positioning hole for inserting the guiding and positioning column (38).

5. An automatic degating device for an injection molding front-end lampshade according to claim 3, characterized in that a first connecting rod (35) is arranged on the profile frame (31), a second connecting rod (36) is arranged on the sucker (32), and the first connecting rod (35) is hinged with the second connecting rod (36).

6. The automatic sprue removing device for the injection molding front-end lampshade according to claim 2, wherein a rotating piece (34) is arranged on the profile, and the output end of the rotating piece (34) is connected with the hoop (33) so as to drive the hoop (33) to rotate.

7. The automatic degating device for an injection molding front-end lamp housing according to claim 6, wherein said anchor ear (33) comprises a shearing frame (11) and a supporting plate (322) connected to each other, said shearing frame (11) being connected to the output end of a rotating member (34), said supporting plate (322) being adapted to be in contact with the bottom of the product (7).

8. The automatic degating device for an injection molding front-end lamp housing according to claim 7, wherein said shearing apparatus (1) comprises

A fixed plate (331);

a telescopic member (12) provided on the fixed plate (331);

And the pneumatic scissors (13) are connected with the output end of the telescopic piece (12) and are suitable for cutting off the pouring gate.

9. The automatic degating device for an injection molding front-end lamp housing according to claim 1, wherein the industrial robot (2) is a five-axis robot.

10. The automatic degating apparatus for an injection molding front end lamp housing of claim 1, further comprising

A cooling fixture (4) adapted to place a product (7) for cooling the product (7);

And a conveyor belt (5) adapted to convey the products (7) from the shearing device (1) to the cooling tool (4).