CN220862279U - Automatic cleaning device for chromatographic sample bottles - Google Patents

Automatic cleaning device for chromatographic sample bottles Download PDF

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Publication number
CN220862279U
CN220862279U CN202322396626.6U CN202322396626U CN220862279U CN 220862279 U CN220862279 U CN 220862279U CN 202322396626 U CN202322396626 U CN 202322396626U CN 220862279 U CN220862279 U CN 220862279U
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CN
China
Prior art keywords
hole
controller
chromatographic sample
slideway
conveyor
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CN202322396626.6U
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Chinese (zh)
Inventor
黄卓成
郑敏
张南南
董一帆
孙捷
吴蔡伦
钱爱爱
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Huzhou Standard Spectrum Environmental Testing Technology Co ltd
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Huzhou Standard Spectrum Environmental Testing Technology Co ltd
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Abstract

The utility model discloses an automatic cleaning device for chromatographic sample bottles, which comprises a cover opening mechanism (1), wherein a discharging end of the cover opening mechanism (1) is provided with a dumping mechanism (2), a discharging end of the dumping mechanism (2) is provided with a flushing mechanism (3), a discharging end of the flushing mechanism (3) is provided with an ultrasonic cleaning mechanism (4), and the cover opening mechanism (1), the dumping mechanism (2), the flushing mechanism (3) and the ultrasonic cleaning mechanism (4) are all connected with a controller (6); the cover opening mechanism (1) comprises a vibrating disc (100), a feeding channel (101) is arranged on the vibrating disc (100), an inclined slide way (102) is arranged on one side of the feeding channel (101), the section of the slide way (102) is U-shaped, and a feeding notch (103), a screening mechanism (104) and a cover opener (105) are sequentially arranged at the slide way (102) from the upper end to the lower end. The utility model has the advantages of high cleaning efficiency and high cleaning qualification rate.

Description

Automatic cleaning device for chromatographic sample bottles
Technical Field
The utility model belongs to the field of chromatographic sample bottle cleaning, and particularly relates to an automatic chromatographic sample bottle cleaning device.
Background
The chromatographic sample bottle has wide application in the field of environmental detection, is used in the chromatographic analysis process and comprises a bottle body made of glass, the opening of the bottle body is contracted inwards and is connected with a bottle cap made of plastic in a threaded manner, and an annular groove is formed between the bottle body and the bottle cap. Due to the large number of samples, a large number of chromatographic sample vials are required for the detection process. Because the price of the bottle body is relatively high, the bottle body can be thoroughly cleaned after being used and reused.
The existing cleaning process is that the bottle cap is opened, the waste liquid in the bottle body is poured out, the bottle body is washed by tap water, the bottle body is cleaned by pure water in an ultrasonic way, and the bottle body is soaked in ethanol for cleaning and is dried.
At present, the bottle of chromatographic sample bottle is washd by the manual work, and cleaning efficiency is very low, because the bottle is in a large number, leads to the inspector to spend a large amount of time on wasing, influences normal detection operation. Moreover, the cleanliness requirement of the chromatographic sample bottle is high, the probability of human error exists during manual cleaning, such as missing cleaning, insufficient flushing and the like, part of bottle bodies cannot meet the requirement, the cleaning qualification rate is low, and the detection error can be increased.
Therefore, the manual cleaning of chromatographic sample bottles has the defects of low cleaning efficiency and low cleaning qualification rate.
Disclosure of utility model
The utility model aims to provide an automatic cleaning device for chromatographic sample bottles.
The utility model has the advantages of high cleaning efficiency and high cleaning qualification rate.
The technical scheme of the utility model is as follows: the utility model provides an automatic belt cleaning device of chromatographic sample bottle, includes the mechanism of uncapping, and the discharge end of uncapping is equipped with emptys the mechanism, and the discharge end of empting the mechanism is equipped with washes the mechanism, and the discharge end of washing the mechanism is equipped with ultrasonic cleaning mechanism, uncaps the mechanism, empties the mechanism, washes the mechanism and ultrasonic cleaning mechanism all connects the controller.
In the automatic cleaning device for the chromatographic sample bottle, the cover opening mechanism comprises a vibrating disc connected with the controller, a spiral upward feeding channel with a U-shaped section is arranged on the vibrating disc, an inclined slideway is arranged on one side of the feeding channel, the section of the slideway is U-shaped, and a feeding notch, a screening mechanism and a cover opener are sequentially arranged on the slideway from the upper end to the lower end.
In the automatic cleaning device for the chromatographic sample bottle, the screening mechanism comprises a first through hole and a second through hole which are respectively positioned at two sides of the slideway, and further comprises a first air cylinder which is fixed at the outer side of the slideway, wherein the first air cylinder is connected with the controller through a first electromagnetic valve, a push plate is arranged at the telescopic end of the first air cylinder, the push plate is positioned on the axis of the second through hole, a rib is arranged on the bottom surface of the slideway, and the rib is positioned at the rear side of the screening mechanism; a first distance sensor connected with the controller is arranged between the first through hole and the second through hole, and the first distance sensor is positioned above the bottom surface of the slideway.
In the automatic cleaning device for the chromatographic sample bottle, the cover opener comprises a third through hole and a fourth through hole which are respectively positioned at two sides of the slideway, a rubber plate is arranged in the fourth through hole, a first baffle plate connected with the slideway is arranged at the outer side of the rubber plate, a first support is arranged at the outer side end of the third through hole, a sliding rail is arranged on the first support, a sliding plate is arranged above the sliding rail, the sliding rail is connected with the sliding plate through a sliding block, a second air cylinder is arranged on the first support, the second air cylinder is connected with a controller through a second electromagnetic valve, the output end of the second air cylinder is connected with the sliding plate, a first motor connected with the controller is arranged on the sliding plate, a rotating plate is arranged at the output end of the first motor, at least two convex points are arranged on the end face of the rotating plate, and a disengaging shaft fixed with the first support is arranged at two sides of the rotating plate; the cover opener further comprises a limiting piece, the limiting piece is fixed on the inner side wall of the slideway, and the limiting piece is positioned at the rear side of the third through hole; and a second distance sensor connected with the controller is arranged between the third through hole and the fourth through hole, and the second distance sensor is positioned above the bottom surface of the slideway.
In the automatic cleaning device for the chromatographic sample bottle, the dumping mechanism comprises a second support, a turntable is arranged above the second support, a second motor connected with the controller is arranged on the second support, the output end of the second motor is connected with the turntable, a supporting sleeve is arranged on the turntable, and a plurality of avoidance notches are formed in the top of the supporting sleeve.
In the automatic cleaning device for the chromatographic sample bottle, the second baffle is arranged at the lower end of the sliding rail, the overturning notch is arranged at the lower end of the sliding rail and positioned above the supporting sleeve, the arc-shaped groove is arranged on the inner bottom surface of the lower end of the sliding rail, and one end of the groove is communicated with the overturning notch.
In the automatic cleaning device for the chromatographic sample bottle, the flushing mechanism comprises a rotary joint positioned above the turntable, the rotary end of the rotary joint is connected with a water source through a water pump, the water pump is connected with a controller, the fixed end of the rotary joint is provided with a multi-head pipe joint, the pipe joint is provided with a water inlet and a plurality of water outlets, the water inlet is connected with the rotary joint, the water outlets are connected with flushing needles through pipelines, the pipelines are provided with a third electromagnetic valve connected with the controller, the flushing needles are respectively positioned at the inner sides of a plurality of avoidance notches, and the periphery of the flushing needles is provided with a plurality of water spray ports;
The top of carousel is equipped with and pronounces as curved stripper, and the top of stripper is equipped with the inclined plane, and the outer peripheral face of stripper is close to the inboard of the distribution circle of washing needle.
In the automatic cleaning device for the chromatographic sample bottle, the ultrasonic cleaning mechanism comprises a first ultrasonic cleaning machine and a second ultrasonic cleaning machine, a first cleaning pool is arranged on the first ultrasonic cleaning machine, a second cleaning pool is arranged on the second ultrasonic cleaning machine, a first conveyor is arranged in the first cleaning pool, the discharge end of the first conveyor obliquely extends upwards to the upper side of the second cleaning pool, a second conveyor is arranged in the second cleaning pool, the feed end of the second conveyor is located below the discharge end of the first conveyor, the discharge end of the second conveyor obliquely extends upwards out of the second cleaning pool, and a container with an opening at the top is arranged below the discharge end of the second conveyor.
Compared with the prior art, the bottle cap of the chromatographic sample bottle is automatically opened through the cap opening mechanism, the bottle body is automatically opened downwards through the pouring mechanism, waste liquid in the bottle body is poured out, the bottle body is automatically washed through the washing mechanism, finally the bottle body is sequentially subjected to ultrasonic washing through the ultrasonic washing mechanism, the bottle body is ensured to be clean, in the whole process, a worker only needs to put a plurality of chromatographic sample bottles into the vibration disc at the same time, the washed bottle body can be recovered after a period of time, the cleaning efficiency is high, the occupied time of detection personnel is short, and the normal detection effect of the detection personnel is not influenced. And because the whole cleaning process is controlled by a machine, no human error factor exists, the cleaning qualification rate is high, and the increase of detection errors after recycling is avoided. Therefore, the utility model has the advantages of high cleaning efficiency and high cleaning qualification rate.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a top view of the door opening mechanism.
Fig. 3 is a schematic top view of the screening mechanism.
Fig. 4 is a schematic left-hand view of the screening mechanism.
Fig. 5 is a schematic elevational view of the slide.
Fig. 6 is a schematic top view of the door opener.
Fig. 7 is a schematic left-hand view of the cap opener.
Fig. 8 is a schematic front view of the pouring mechanism.
Fig. 9 is a schematic view of the structure of the stripper plate.
Fig. 10 is a schematic structural view of an ultrasonic cleaning mechanism.
Fig. 11 is a schematic diagram of the connection of the controller.
Fig. 12 is a schematic view of the bottle body at the highest position of the stripper plate.
The marks in the drawings are: 1-uncapping mechanism, 100-vibration disc, 101-feeding channel, 102-slideway, 103-feeding notch, 104-screening mechanism, 105-uncapping device, 107-first through hole, 108-second through hole, 109-first cylinder, 110-first electromagnetic valve, 111-push plate, 112-rib, 113-first distance sensor, 114-third through hole, 115-fourth through hole, 116-rubber plate, 117-first baffle, 118-first bracket, 119-slide rail, 120-slide plate, 121-second cylinder, 122-second electromagnetic valve, 123-first motor, 124-rotating plate, 125-convex tip, 126-disengaging shaft, 127-limit plate, 128-slide block, 129-second distance sensor;
The device comprises a 2-dumping mechanism, 200-a second bracket, 201-a turntable, 202-a second motor, 203-a supporting sleeve, 204-an avoidance gap, 205-a second baffle, 206-a turnover gap and 207-a groove;
3-flushing mechanism, 300-rotary joint, 301-water pump, 302-pipe joint, 303-pipeline, 304-flushing needle, 305-third electromagnetic valve, 308-stripper plate, 309-inclined plane, 310-rod piece;
4-ultrasonic cleaning mechanism, 400-first ultrasonic cleaner, 401-second ultrasonic cleaner, 402-first cleaning tank, 403-second cleaning tank, 404-first conveyor, 405-second conveyor, 406-container;
5-chromatographic sample bottle, 6-controller.
Detailed Description
The utility model is further illustrated by the following figures and examples, which are not intended to be limiting.
Examples. The utility model provides an automatic belt cleaning device of chromatographic sample bottle, as shown in fig. 1, including uncapping mechanism 1, the discharge end of uncapping mechanism 1 is equipped with emptys mechanism 2, and the discharge end of empting mechanism 2 is equipped with washes mechanism 3, and the discharge end of washing mechanism 3 is equipped with ultrasonic cleaning mechanism 4, uncaps mechanism 1, empties mechanism 2, washes mechanism 3 and ultrasonic cleaning mechanism 4 all connect controller 6.
As shown in fig. 2, the cover opening mechanism 1 includes a vibration disc 100 connected to the controller 6, a feeding channel 101 with a spiral upward shape and a U-shaped section is provided on the vibration disc 100, a feeding end of the feeding channel 101 is a bell mouth, so that a chromatographic sample bottle 5 is convenient to enter, the width of the rest of the feeding channel 101 is matched with the diameter of the chromatographic sample bottle 5, only one chromatographic sample bottle 5 is allowed to pass through, one side of the feeding channel 101 is provided with two inclined slide ways 102, the first inclined direction is in a length direction, one end, close to the feeding channel 101, is higher than one end, far away from the feeding channel 101, the second inclined direction is in a width direction, one side, close to the feeding channel 101, is higher than one side, far away from the feeding channel 101, the section of the slide way 102 is in a U-shape, the inner width of the slide way 102 is slightly larger than the height of the chromatographic sample bottle 5, and the slide way 102 is sequentially provided with a feeding notch 103, a screening mechanism 104 and a cover opener 105 from the upper end to the lower end. The feed gap 103 is located on the side wall of the chute 102 adjacent to the feed channel 101. The slide 102 may be secured to the outer sidewall of the vibration plate 100.
As shown in fig. 3 to 5, the screening mechanism 104 includes a first through hole 107 and a second through hole 108 respectively located at two sides of the slide way 102, the diameter of the first through hole 107 is larger than the diameter of the bottle body and the diameter of the bottle cap of the chromatographic sample bottle 5, the diameter of the second through hole 108 is smaller than the diameter of the bottle body and the diameter of the bottle cap of the chromatographic sample bottle 5, the screening mechanism further includes a first air cylinder 109 fixed at the outer side of the slide way 102, the first air cylinder 109 is connected with the controller 6 through a first electromagnetic valve 110, a push plate 111 is arranged at the telescopic end of the first air cylinder 109, the push plate 111 is located on the axis of the second through hole 108, a rib 112 is arranged on the bottom surface of the slide way 102, the long direction of the rib 112 is parallel to the long direction of the slide way 102, and the width of the rib 112 is smaller than the ring groove between the bottle body and the bottle cap of the chromatographic sample bottle 5; the distance between the ribs 112 and the inner wall of the lower side of the slideway 102 is equal to or slightly larger than the distance between the bottom surface of the bottle body and the bottom surface of the bottle cap, and the ribs 112 are positioned at the rear side of the screening mechanism 104; a first distance sensor 113 connected with the controller 6 is arranged between the first through hole 107 and the second through hole 108, the first distance sensor 113 is fixed on two sides of the slideway 102 through connecting rods, and the first distance sensor 113 is positioned above the bottom surface of the slideway 102.
As shown in fig. 6 and 7, the cover opener 105 includes a third through hole 114 and a fourth through hole 115 respectively located at two sides of the slide 102, the diameter of the third through hole 114 is larger than that of the bottle cap, a glue plate 116 is provided in the fourth through hole 115, a first baffle 117 connected with the slide 102 is provided at the outer side of the glue plate 116, the first baffle 117 provides support for the glue plate 116, a first bracket 118 is provided at the outer side end of the third through hole 114, the first bracket 118 is connected with the bottom of the slide 102, a sliding rail 119 is provided on the first bracket 118, a sliding plate 120 is provided above the sliding rail 119, the sliding rail 119 is connected with the sliding plate 120 through a sliding block 128, a second cylinder 121 is provided on the first bracket 118, the second cylinder 121 is connected with the controller 6 through a second electromagnetic valve 122, the output end of the second cylinder 121 is connected with the sliding plate 120, a first motor 123 connected with the controller 6 is provided on the sliding plate 120, the output end of the first motor 123 is provided with a rotating plate 124, the diameter of the rotating plate 124 is smaller than that of the third through hole 114, at least two protruding points 125 are provided on the end faces of the rotating plate 124, and the two sides of the rotating plate 124 are both provided with shafts 126 separated from the first bracket 118; the cap opener 105 further comprises a limiting piece 127, the limiting piece 127 is fixed on the inner wall of the upper side of the slideway 102, the limiting piece 127 is positioned at the rear side (namely the discharging side) of the third through hole 114, and the thickness of the limiting piece 127 is a value obtained by subtracting the height of the chromatographic sample bottle 5 from the height of the bottle body; a second distance sensor 129 connected with the controller 6 is arranged between the third through hole 114 and the fourth through hole 115, the second distance sensor 129 is positioned above the bottom surface of the slideway 102, and the second distance sensor 129 is fixed on the slideway 102.
As shown in fig. 8, the dumping mechanism 2 includes a second support 200, a turntable 201 is disposed above the second support 200, a second motor 202 connected to the controller 6 is disposed on the second support 200, the second motor 202 is a stepper motor, an output end of the second motor 202 is connected to the turntable 201, a supporting sleeve 203 is disposed on the turntable 201, and a plurality of avoiding notches 204 are disposed at the top of the supporting sleeve 203.
The lower extreme of slide 102 is equipped with second baffle 205, and the lower extreme of slide 102 is equipped with upset breach 206, and upset breach 206 is located the top of supporting sleeve 203, and a part of upset breach 206 is located the lateral wall of slide 102 upside, and another part of upset breach 206 is located the bottom surface of slide 102, is equipped with arc-shaped recess 207 on the inboard bottom surface of slide 102 lower extreme, and the one end intercommunication upset breach 206 of recess 207.
The flushing mechanism 3 comprises a rotary joint 300 positioned above the turntable 201, the rotary end of the rotary joint 300 is connected with tap water through a water pump 301, the water pump 301 is connected with a controller 6, the fixed end of the rotary joint 300 is provided with a multi-head pipe joint 302, the pipe joint 302 is fixed with the turntable 201, the pipe joint 302 is provided with a water inlet and a plurality of water outlets, the water inlet is connected with the rotary joint 300, the water outlet is connected with a flushing needle 304 through a pipeline 303, the pipeline 303 is provided with a third electromagnetic valve 305 connected with the controller 6, the flushing needles 304 are respectively positioned at the inner sides of the avoidance notches 204, and the periphery of the flushing needle 304 is provided with a plurality of water spraying ports;
the upper part of the turntable 201 is provided with a stripper plate 308 which is arc-shaped in a depression manner, the top of the stripper plate 308 is provided with an inclined plane 309, the outer peripheral surface of the stripper plate 308 is close to the inner side of the distribution circle of the flushing needle 304, and the stripper plate 308 is fixed on the second bracket 200 through a rod piece 310 which is bent for many times.
The ultrasonic cleaning mechanism 4 comprises a first ultrasonic cleaning machine 400 and a second ultrasonic cleaning machine 401, a first cleaning tank 402 is arranged on the first ultrasonic cleaning machine 400, a second cleaning tank 403 is arranged on the second ultrasonic cleaning machine 401, a first conveyor 404 is arranged in the first cleaning tank 402, the discharge end of the first conveyor 404 obliquely extends upwards to the upper side of the second cleaning tank 403, a second conveyor 405 is arranged in the second cleaning tank 403, the feed end of the second conveyor 405 is positioned below the discharge end of the first conveyor 404, the discharge end of the second conveyor 405 obliquely extends upwards out of the second cleaning tank 403, and a container 406 with an open top is arranged below the discharge end of the second conveyor 405. The ultrasonic cleaner and the conveyor are all available for direct purchase
The using method of the automatic cleaning device for the chromatographic sample bottle comprises the following steps: when the chromatographic sample bottle is cleaned, pure water is filled in the first cleaning tank 402, and ethanol is filled in the second cleaning tank 403; the pure water in the first washing tank 402 is replaced periodically, and the ethanol in the second washing tank 403 is replaced periodically. For the chromatographic sample bottle 5 with special waste liquid, more proper cleaning solution can be replaced and used, and if the bottle body needs to be cleaned for many times by utilizing various cleaning solutions, the number of ultrasonic cleaning machines can be increased.
Working principle: as shown in fig. 2, a plurality of chromatographic sample bottles 5 loaded with waste liquid are placed in the vibration plate 100, and the vibration plate 100, the second motor 202, the water pump 301, the first ultrasonic cleaner 400, the second ultrasonic cleaner 401, the first conveyor 404, and the second conveyor 405 are operated by the controller. The vibration plate 100 makes the chromatographic sample bottles 5 enter the feeding channel 101, a plurality of chromatographic sample bottles 5 are sequentially arranged, rise up along the feeding channel 101 and enter the upper end of the slideway 102 from the feeding notch 103, at this time, the chromatographic sample bottles 5 have two states, namely, the bottle cap is in the lower state, the bottle body is in the upper state, and the bottle cap is in the upper state and the bottle body is in the lower state.
As shown in fig. 3 and 4, under the action of gravity, the chromatographic sample bottle 5 rolls down along the slideway 102, the annular groove between the bottle body and the bottle cover corresponds to the rib 112, the chromatographic sample bottle 5 on the bottle cover continuously rolls down, the time from passing under the first distance sensor 113 is very short, the time of the signal generated on the first distance sensor 113 is very short (such as 0.2 s), and the time of the signal received by the controller 6 is short without any instruction; the chromatographic sample bottle 5 with the bottle cap below and the ribs 112 prop against the bottle body, so that the chromatographic sample bottle 5 cannot roll downwards, the chromatographic sample bottle 5 stays at the ribs 112 for a longer time (for example, more than 1 s), the first distance sensor 113 outputs a longer-time signal to the controller 6, and the controller 6 receives the longer-time signal and then enables the first air cylinder 109 to extend and retract rapidly through the first electromagnetic valve 110. When the first cylinder 109 is extended, the chromatographic sample bottle 5 is moved away from the slide way 102 from the first through hole 107 by the push plate 111 and falls back into the vibration plate 100 again. Thereby, it is ensured that all chromatographic sample vials 5 passing through the ribs 112 are capped.
As shown in fig. 6 and 7, the chromatographic sample bottle 5 separated from the rib 112 continues to roll down until contacting with the limit piece 127, the chromatographic sample bottle 5 is positioned below the second distance sensor 129, the second distance sensor 129 generates a signal, after receiving the signal, the controller 6 firstly extends the second cylinder 121 through the second electromagnetic valve 122, the first motor 123 is driven to move towards the slideway 102 through the sliding plate 120, the rotating plate 124 contacts with the bottle cap, and the convex tip 125 is pricked into the bottle cap; then the controller 6 starts the first motor 123, the first motor 123 drives the rotary plate 124 to rotate for a plurality of weeks, the bottle cap rotates out, the bottle body is not moved due to the large friction force between the bottle body and the rubber plate 116, the bottle cap gives a reaction force in the process of rotating out the bottle cap, the second cylinder 121 has a retraction with a certain stroke, and the pressure of the second cylinder 121 cannot be too large in order to ensure the smooth retraction of the second cylinder 121, and the bottle cap is supplied with air by adopting a low-pressure air source or a small-cylinder-diameter cylinder; then, the controller 6 contracts the second cylinder 121 by the second solenoid valve 122 to pass the rotating plate 124 between the two release shafts 126, and the bottle cap is blocked by the release shafts 126 to be separated from the rotating plate 124, and the bottle cap falls off. Preferably, the cap is prevented from stacking, and the first bracket 118 should be provided with a hole for the cap to pass through when it is dropped. The remaining vials may pass under the stop tab 127 and continue to roll down until stopped by the second stop 205.
As shown in fig. 8 and 9, when the bottle is at the second baffle 205, the rear half of the bottle is on the bottom plate of the slide 102, and the front half is supported by the support sleeve 203 so that the bottle does not tilt or fall. The second motor 202 makes the carousel 201 rotate, drives the support cover 203 and rotates, and when dodging breach 204 and entering into the bottle below, the bottle front portion loses the support, and the upset down falls to wash on the needle 304, along with the rotation of carousel 201, a plurality of bottles cover in proper order on a plurality of washing needles 304.
The controller 6 opens the third solenoid valve 305 on the rinse needle 304 exiting from below the discharge end of the slide 102, i.e., closes the third solenoid valve 305 on the rinse needle 304 reaching the stripper plate 308, depending on the initial angle of each rinse needle 304 relative to the discharge end of the slide 102. Corresponding to a bottle body on a specific flushing needle 304, under the zero angle of the second motor 202, assuming that the flushing needle 304 needs to rotate by an angle A when reaching the discharge end of the slideway 102 and needs to rotate by an angle B when reaching the stripper plate 308, after the second motor 202 rotates by an angle A+10 DEG in a period of 360 DEG of rotation of the second motor 202, the third electromagnetic valve 305 on the flushing needle 304 is opened, and after the second motor 202 rotates by an angle B-10 DEG, the third electromagnetic valve 305 on the flushing needle 304 is closed, so that the bottle body is flushed in the path from the discharge end of the slideway 102 to the stripper plate 308. When the third electromagnetic valve 305 is opened, water of the water pump enters the flushing needle 304 through the rotary joint 300, the corresponding third electromagnetic valve 305 and the corresponding pipeline 303 to flush the inner peripheral surface of the bottle body, and the inner bottom surface of the bottle body is flushed by splash water. The turntable continues to rotate until the turntable is near the stripper plate 308, stopping flushing; the rotary table 201 continues to rotate, the lower end of the bottle body contacts with the inclined surface 309, so that the bottle body rises, as shown in fig. 12, because the stripper plate 308 is on the inner side of the flushing needle 304, the bottle body tilts outwards in the rising process until the bottle body reaches the highest position, and the bottle body overturns from the corresponding avoiding notch 204 and falls onto the first conveyor 404 of the first cleaning tank 402. Preferably, a sloping plate with a U-shaped cross section for guiding is arranged on the first cleaning tank 402, so that the bottle body can fall off more gradually after leaving the avoidance gap 204.
The bottle body is in the first cleaning tank 402, is conveyed by the first conveyor 404 to leave the first cleaning tank 402 after being cleaned by pure water in an ultrasonic manner, falls onto the second conveyor 405 of the second cleaning tank 403, is conveyed by the second conveyor 405 into the container 406 after being cleaned by ethanol in the second cleaning tank 403 in an ultrasonic manner. The whole cleaning process is completed, and the cleaned bottle body can be recycled after drying operation. The conveyor is preferably a stainless steel mesh belt conveyor, and the conveying surface is uneven so as to avoid rolling of the bottle body.
As for the connection harness between the third solenoid valve 305 and the controller 6, since the third solenoid valve 305 rotates around the turntable 201, it is necessary to provide an electrically conductive slip ring on the connection harness to avoid knotting thereof.

Claims (8)

1. An automatic cleaning device of chromatographic sample bottle, its characterized in that: including uncapping mechanism (1), the discharge end of uncapping mechanism (1) is equipped with emptys mechanism (2), and the discharge end of empting mechanism (2) is equipped with washes mechanism (3), and the discharge end of washing mechanism (3) is equipped with ultrasonic cleaning mechanism (4), uncaps mechanism (1), empties mechanism (2), washes mechanism (3) and ultrasonic cleaning mechanism (4) all connect controller (6).
2. The automated cleaning device for chromatographic sample bottles according to claim 1 wherein: the cover opening mechanism (1) comprises a vibrating disc (100) connected with the controller (6), a spiral upward feeding channel (101) with a U-shaped section is arranged on the vibrating disc (100), an inclined slide way (102) is arranged on one side of the feeding channel (101), the section of the slide way (102) is U-shaped, and a feeding notch (103), a screening mechanism (104) and a cover opener (105) are sequentially arranged at the upper end to the lower end of the slide way (102).
3. The automated cleaning device for chromatographic sample bottles as claimed in claim 2 wherein: the screening mechanism (104) comprises a first through hole (107) and a second through hole (108) which are respectively positioned at two sides of the slideway (102), and further comprises a first air cylinder (109) which is fixed at the outer side of the slideway (102), wherein the first air cylinder (109) is connected with the controller (6) through a first electromagnetic valve (110), a push plate (111) is arranged at the telescopic end of the first air cylinder (109), the push plate (111) is positioned on the axis of the second through hole (108), a rib (112) is arranged on the bottom surface of the slideway (102), and the rib (112) is positioned at the rear side of the screening mechanism (104); a first distance sensor (113) connected with the controller (6) is arranged between the first through hole (107) and the second through hole (108), and the first distance sensor (113) is positioned above the bottom surface of the slideway (102).
4. The automated cleaning device for chromatographic sample bottles as claimed in claim 2 wherein: the cover opener (105) comprises a third through hole (114) and a fourth through hole (115) which are respectively arranged at two sides of the slideway (102), a rubber plate (116) is arranged in the fourth through hole (115), a first baffle (117) connected with the slideway (102) is arranged at the outer side of the rubber plate (116), a first support (118) is arranged at the outer side end of the third through hole (114), a sliding rail (119) is arranged on the first support (118), a sliding plate (120) is arranged above the sliding rail (119), the sliding rail (119) is connected with the sliding plate (120) through the sliding block (128), a second air cylinder (121) is arranged on the first support (118), the output end of the second air cylinder (121) is connected with the sliding plate (120), a first motor (123) connected with the controller (6) is arranged at the outer side of the sliding plate (120), at least two protruding tips (125) are arranged on the end face of the sliding plate (124), and shafts (126) which are separated from the first support (118) and are arranged at two sides of the sliding plate (124); the cover opener (105) further comprises a limiting piece (127), the limiting piece (127) is fixed on the inner side wall of the slideway (102), and the limiting piece (127) is positioned at the rear side of the third through hole (114); a second distance sensor (129) connected with the controller (6) is arranged between the third through hole (114) and the fourth through hole (115), and the second distance sensor (129) is positioned above the bottom surface of the slideway (102).
5. The automated cleaning device for chromatographic sample bottles as claimed in claim 4 wherein: the dumping mechanism (2) comprises a second support (200), a turntable (201) is arranged above the second support (200), a second motor (202) connected with the controller (6) is arranged on the second support (200), the output end of the second motor (202) is connected with the turntable (201), a supporting sleeve (203) is arranged on the turntable (201), and a plurality of avoidance notches (204) are formed in the top of the supporting sleeve (203).
6. The automated cleaning device for chromatographic sample bottles as claimed in claim 5 wherein: the lower extreme of slide (102) is equipped with second baffle (205), and the lower extreme of slide (102) is equipped with upset breach (206), and upset breach (206) are located the top of supporting sleeve (203), are equipped with arc-shaped recess (207) on the inboard bottom surface of slide (102) lower extreme, and one end intercommunication upset breach (206) of recess (207).
7. The automated cleaning device for chromatographic sample bottles as claimed in claim 5 wherein: the flushing mechanism (3) comprises a rotary joint (300) positioned above the turntable (201), the rotary end of the rotary joint (300) is connected with a water source through a water pump (301), the water pump (301) is connected with a controller (6), the fixed end of the rotary joint (300) is provided with a multi-head pipe joint (302), the pipe joint (302) is provided with a water inlet and a plurality of water outlets, the water inlet is connected with the rotary joint (300), the water outlets are connected with a flushing needle (304) through a pipeline (303), a third electromagnetic valve (305) connected with the controller (6) is arranged on the pipeline (303), the flushing needles (304) are respectively positioned at the inner sides of the avoidance notches (204), and a plurality of water spraying ports are arranged on the periphery of the flushing needle (304);
The upper part of the rotary table (201) is provided with a discharging plate (308) which is arc-shaped in depression, the top of the discharging plate (308) is provided with an inclined plane (309), and the outer peripheral surface of the discharging plate (308) is close to the inner side of the distribution circle of the flushing needle (304).
8. The automated cleaning device for chromatographic sample bottles as claimed in claim 7 wherein: the ultrasonic cleaning mechanism (4) comprises a first ultrasonic cleaning machine (400) and a second ultrasonic cleaning machine (401), wherein a first cleaning tank (402) is arranged on the first ultrasonic cleaning machine (400), a second cleaning tank (403) is arranged on the second ultrasonic cleaning machine (401), a first conveyor (404) is arranged in the first cleaning tank (402), the discharge end of the first conveyor (404) obliquely extends upwards to the upper side of the second cleaning tank (403), a second conveyor (405) is arranged in the second cleaning tank (403), the feed end of the second conveyor (405) is located below the discharge end of the first conveyor (404), the discharge end of the second conveyor (405) obliquely extends upwards out of the second cleaning tank (403), and a container (406) with an open top is arranged below the discharge end of the second conveyor (405).
CN202322396626.6U 2023-09-05 2023-09-05 Automatic cleaning device for chromatographic sample bottles Active CN220862279U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322396626.6U CN220862279U (en) 2023-09-05 2023-09-05 Automatic cleaning device for chromatographic sample bottles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322396626.6U CN220862279U (en) 2023-09-05 2023-09-05 Automatic cleaning device for chromatographic sample bottles

Publications (1)

Publication Number Publication Date
CN220862279U true CN220862279U (en) 2024-04-30

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322396626.6U Active CN220862279U (en) 2023-09-05 2023-09-05 Automatic cleaning device for chromatographic sample bottles

Country Status (1)

Country Link
CN (1) CN220862279U (en)

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