CN220846954U - Real-time intelligent control device for ecological pavement water-washed stone pavement - Google Patents
Real-time intelligent control device for ecological pavement water-washed stone pavement Download PDFInfo
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- CN220846954U CN220846954U CN202322633466.2U CN202322633466U CN220846954U CN 220846954 U CN220846954 U CN 220846954U CN 202322633466 U CN202322633466 U CN 202322633466U CN 220846954 U CN220846954 U CN 220846954U
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- 238000005507 spraying Methods 0.000 claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 238000012545 processing Methods 0.000 claims abstract description 20
- 238000011156 evaluation Methods 0.000 claims abstract description 6
- 238000005406 washing Methods 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 24
- 239000007921 spray Substances 0.000 claims description 18
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 239000002245 particle Substances 0.000 abstract description 17
- 238000010276 construction Methods 0.000 abstract description 8
- 239000002344 surface layer Substances 0.000 abstract description 7
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- 239000003795 chemical substances by application Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
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- 238000005260 corrosion Methods 0.000 description 2
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- Road Repair (AREA)
Abstract
The utility model relates to the technical field of road pavement construction of traffic, municipal administration, roads and bridges, in particular to a real-time intelligent control device for an ecological pavement water-washed stone pavement; the device comprises a portal frame, a spraying system, a leveling mechanism and a water-washed stone aggregate particle identification and evaluation system. A leveling mechanism and a vibrating mechanism for washing the stone surface layer are arranged on a base of the portal frame. Utilize flattening roller mechanized flattening and eccentric rotation post rotation to make the flattening roller take place the vibration, not only can improve spreading efficiency, also can realize vibrating and carry thick liquid for surface course quality obtains promoting by a wide margin. The system for identifying and evaluating the water-washed stone aggregate particles mainly comprises an image acquisition device and a data processing device which are arranged on a portal frame. Based on the particle image recognition principle, the system photographs and analyzes the surface layer flushing quality and provides a quantification index of the exposure degree of aggregate particles. And guiding site constructors to carry out flushing construction in real time according to the index parameters until the design index is reached. And (5) curing and pavement molding are carried out subsequently.
Description
Technical Field
The utility model relates to the technical field of road pavement construction of traffic, municipal administration, roads and bridges, in particular to a real-time intelligent control device for an ecological pavement water-washed stone pavement.
Background
With the continuous popularization of new materials and new technologies and the continuous improvement of aesthetic consciousness of the masses, the requirements of people on characteristics created by landscape ecological walkways are also higher and higher. The water-washed stone is an ecological environment-friendly choice, adopts inorganic materials, has bright and rich color and luster, and is very suitable for construction of ecological cities; the water-washed stone floor has strong wear resistance, compression resistance, wear resistance, corrosion resistance and the like, has long service life, is a green building material, and is gradually applied in a large amount due to the special advantages.
However, the conventional construction technology of the water-washed stone pavement is difficult to guarantee the appearance molding quality, durability, water permeability (aggregate particle content), corrosion prevention effect and the like, the foundation is usually beaten firstly, the beaten foundation is cleaned, then the water-washed stone mixture is uniformly paved, after the paving is finished, a wooden ruler is used for scraping, the cement slurry on the pavement is scraped by sponge, in the construction steps, the exposure degree of aggregate particles after the leveling of the water-washed stone mixture is completely determined by naked eye observation, and because the hardening time of cement paste is short, if the exposure ratio of the aggregate particles is not found timely and is processed, the exposure amount of the aggregate particles of the water-washed stone pavement on the same road section is possibly large, the attractiveness is not only influenced, but also the pavement can be possibly removed, and the project construction cost is further increased.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides the real-time intelligent control device for the water-washed stone pavement of the ecological pavement, which utilizes automatic mechanical leveling to greatly improve the paving efficiency and quality of the water-washed stone mixture, has good forming quality, can timely acquire the exposure ratio of aggregate particles, and timely makes trimming measures for the disqualified aggregate exposure ratio.
In order to achieve the technical aim, the utility model provides a real-time intelligent control device for an ecological pavement water-washed stone pavement, which comprises a portal frame, a spraying system, a leveling mechanism and a water-washed stone identification and evaluation system, wherein an electric hoist is slidably arranged at the bottom of a beam of the portal frame through a sliding sleeve, bases are fixedly connected at the bottoms of two vertical beams of the portal frame, universal wheels are arranged below the bases, the spraying system is arranged on a steel wire of the electric hoist, the leveling mechanism is arranged on the base of the portal frame, the water-washed stone identification and evaluation system comprises an image acquisition device and a data processing device, the image acquisition device is arranged on a protective cover of the electric hoist, the data processing device is arranged on the portal frame, and the image acquisition device is connected with the data processing device.
Further, the spraying system comprises a spraying pipe and a water storage tank, a plurality of spraying heads are arranged on the spraying pipe, the liquid inlet end of the spraying pipe is connected with the water storage tank arranged on one side of the portal frame through a water inlet pipe, and a spraying pump is arranged on the water inlet pipe.
Further, the image acquisition device is a high-definition camera, the data processing device is a PLC (programmable logic controller), the input end of the PLC is electrically connected with the output end of the image acquisition device, and the output end of the PLC is electrically connected with the input end of the spray pump.
Further, leveling mechanism includes the leveling roller and sets up the connecting rod in the leveling roller both sides, the connecting rod is connected through equal connecting block with the base, the leveling roller is hollow cylinder structure, is provided with vibrating mechanism in the leveling roller, is provided with the adjusting part who adjusts leveling roller height on the connecting block.
Further, the adjusting component comprises a sliding groove formed in the base and a sliding block slidably mounted in the sliding groove, the sliding block is fixedly connected with the connecting block, one end, far away from the sliding groove, of the connecting block is respectively connected with the connecting rod, a threaded sleeve is fixedly connected to any connecting block, a screw is connected to the threaded sleeve in a threaded manner, a limiting block is fixedly connected to the bottom of the base, and an adjusting handle is fixedly connected to the bottom of the screw through the limiting block.
Further, the vibrating mechanism comprises a driving motor, a rotating rod is fixedly connected to the output end of the driving motor, an eccentric rotating column is arranged on the rotating rod, and the rotating rod and the leveling roller are coaxially arranged.
Further, one side of the base, which is far away from the leveling mechanism, is provided with a balancing weight.
Compared with the prior art, the utility model has the beneficial effects that: the utility model has novel structure, ingenious conception and simple and convenient operation, and has the following advantages compared with the prior art: the original wood ruler is replaced by the leveling mechanism for leveling, the swelled water-washed stone surface layer is flattened by the leveling roller, cement paste in the water-washed stone surface layer is beaten out by the vibrating mechanism in the leveling roller, so that the manual labor amount is greatly reduced, and the leveling efficiency and quality are improved; the exposure duty ratio of aggregate particles can be timely obtained through the image obtaining device and the data processing device, and trimming measures can be timely made for the unqualified aggregate exposure duty ratio, so that the appearance molding quality, durability, water permeability and anti-corrosion effect of the washed stone pavement are ensured.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model;
FIG. 2 is an enlarged view of the structure at A of the present utility model;
Fig. 3 is a cross-sectional view of the vibrating mechanism of the present utility model.
In the figure, 1, a portal frame; 2. a slide block; 3. an electric hoist; 4. an image acquisition device; 5. a data processing device; 6. a base; 7. a universal wheel; 8. a shower pipe; 9. a water inlet pipe; 10. leveling rollers; 11. a connecting rod; 12. a connecting block; 13. a chute; 14. a screw sleeve; 15. a screw; 16. a limiting block; 17. an adjusting handle; 18. a driving motor; 19. a rotating lever; 20. an eccentric rotating column; 21. and (5) balancing weights.
Detailed Description
The following are specific embodiments of the present utility model, and the technical solutions of the present utility model are further described with reference to the accompanying drawings, but the present utility model is not limited to these embodiments.
As shown in fig. 1-3, the utility model provides a real-time intelligent control device for a water-washed stone pavement of an ecological pavement, which comprises a portal frame 1, a spraying system, a leveling mechanism and a water-washed stone identification and evaluation system, wherein an electric hoist 3 is slidably arranged at the bottom of a beam of the portal frame 1 through a sliding sleeve 2, bases 6 are fixedly connected at the bottoms of two vertical beams of the portal frame 1, universal wheels 7 are arranged below the bases 6, the leveling mechanism is arranged on the bases 6 of the portal frame 1 and used for leveling a water-washed stone pavement, the spraying system is arranged on a steel wire of the electric hoist 3, and the electric hoist 3 can adjust the height of the spraying system according to requirements; the system for identifying and evaluating the washed stone comprises an image acquisition device 4 and a data processing device 5, wherein the image acquisition device 4 is arranged on a protective cover of the electric hoist 3, the image acquisition device 4 is used for acquiring information of washed stone particles, the data processing device 5 is arranged on the portal frame 1, and the image acquisition device 4 is connected with the data processing device 5 and is used for processing the information of images.
As shown in fig. 1, a portal frame 1 is arranged above an ecological pavement water-washed stone, after the water-washed stone surface is paved, a leveling mechanism is used for leveling and compacting the water-washed stone surface layer, then the leveling mechanism is used for maintaining for half an hour, the portal frame 1 is pushed to enable the portal frame 1 to be positioned above the leveling water-washed stone surface layer, the height of a spraying system is adjusted, a data processing device 5 is started to control a spray head of the spraying system to spray water, after spraying is completed, an image acquisition device 4 is started to acquire the duty ratio information of the water-washed stone particles, and the data processing device 5 controls the spraying system to spray according to the received duty ratio information.
The spraying system comprises a spraying pipe 8 and a water storage tank, a plurality of spraying heads are arranged on the spraying pipe 8, the liquid inlet end of the spraying pipe 8 is connected with the water storage tank arranged on one side of the portal frame 1 through a water inlet pipe 9, and a spraying pump (the water storage tank and the spraying pump are not shown in the figure) is arranged on the water inlet pipe 9.
As shown in fig. 1, the outer wall of the spray pipe 8 is connected with the steel wire of the electric hoist 3, and the electric hoist 3 adjusts the height of the spray pipe 8 according to the need.
The image acquisition device 4 is a high-definition camera and is used for photographing and analyzing the washing quality of the surface layer of the water-washed stone pavement, a quantification index of the exposure degree of aggregate particles is provided, the data processing device 5 is a PLC (programmable logic controller), the input end of the PLC is electrically connected with the output end of the image acquisition device 4, and the output end of the PLC is electrically connected with the input end of the spray pump. As shown in fig. 1, the numerical value of the water-washed stone leakage particle ratio is input into the PLC controller, the high-definition camera shoots the water-washed stone pavement and transmits shot picture information to the PLC controller to be compared with the critical value of the water-washed stone leakage particle ratio, when the picture information is smaller than the critical value, the PLC controller controls the spray pump to spray the water-washed stone again, and when the picture information is larger than or equal to the critical value, the water-washed stone work in the area is basically completed, and other works such as next maintenance are performed.
The leveling mechanism comprises a leveling roller 10 and connecting rods 11 which are rotatably arranged on two sides of the leveling roller 10, wherein the connecting rods 11 are connected with a base 6 through connecting blocks 12, the leveling roller 10 is of a hollow cylinder structure, a vibrating mechanism is arranged in the leveling roller 10, and adjusting components for adjusting the height of the leveling roller 10 are arranged on the connecting blocks 12.
As shown in fig. 1 and 2, the connecting rod 11 supports and pulls the leveling roller 10 to roll on the freshly paved washed stone pavement along with the movement of the portal frame 1, so that the freshly paved washed stone pavement is leveled, meanwhile, the vibrating mechanism works in the leveling roller 10 to drive the leveling roller 10 to vibrate, and when the vibrating leveling roller 10 contacts with the washed stone pavement, cement paste on the freshly paved washed stone pavement is beaten out.
The adjusting component 10 comprises a sliding groove 13 formed in the base 6 and a sliding block slidably mounted in the sliding groove 13, the sliding block is fixedly connected with the connecting block 12, one end, far away from the sliding groove 13, of the connecting block 12 is respectively connected with the connecting rod 11, a threaded sleeve 14 is fixedly connected to any connecting block 12, a screw rod 15 is connected to the threaded sleeve 14 in an internal threaded manner, a limiting block 16 is fixedly connected to the bottom of the base 6, the bottom of the screw rod 15 is in a non-threaded shape, and an adjusting handle 17 is fixedly connected to the bottom of the screw rod 15 through the limiting block 16.
As shown in fig. 1 and 2, the adjusting handle 17 is screwed to drive the screw rod 15 to rotate, the screw rod 15 is utilized to rotate and drive the screw sleeve 14 and the connecting block 12 fixedly connected to the screw sleeve 14 to move up and down along the chute 13, the connecting block 12 drives the connecting rod 11 to adjust the height of the leveling roller 10, and when the leveling roller 10 is not used, the leveling roller 10 can be adjusted away from the ground, so that the portal frame 1 can be conveniently moved.
The vibrating mechanism comprises a driving motor 18, a rotating rod 19 is fixedly connected to the output end of the driving motor 18, an eccentric rotating column 20 is arranged on the rotating rod 19, and the rotating rod 19 and the leveling roller 10 are coaxially arranged.
As shown in fig. 1 and 3, a storage battery for supplying electric energy to the driving motor 18 is fixedly arranged in the leveling roller 10, the driving motor 18 drives the rotating rod 19 to drive the eccentric rotating column 20 to rotate, the eccentric rotating column 20 touches the inner wall of the leveling roller 10 when rotating in the leveling roller 10, so that the leveling roller 10 vibrates, and cement paste on the just-paved water-washed stone road can be beaten out when the vibrating leveling roller 10 contacts with the water-washed stone road.
One side of the base 4 away from the leveling mechanism is provided with a balancing weight 21.
As shown in fig. 1, the weight 21 keeps balance when the gantry 1 moves, preventing the gantry 1 from tilting.
As shown in fig. 1, the working process of the water-washed stone pavement is as follows: 1. cleaning the ground, namely cleaning dust, greasy dirt, slurry, sundries and the like on the surface of the base layer. If the local roughness is uneven, the convex part is chiseled, and the concave part is filled with 1:3 mortar; if oil stains are needed, the oil stains are washed clean by 10 percent caustic soda solution, and the oil stains are washed clean by clear water and dried;
2. Laying a 3M-3M stainless steel grid, synchronously screening crushed stones, stirring the screened crushed stones by using M25 cement mortar, and conveying a water-washed stone mixture stirred by a stirrer into a field to be spread on the stainless steel grid;
3. The method adopts a concrete interface treating agent to treat the base layer before paving and comprises the following steps: coating a 'treating agent' on the cleaned concrete matrix, immediately following plastering cement mortar, wherein the treating agent cannot be dried when plastering is required, immediately following plastering 1:2 (cement: aggregate) aggregate slurry after finishing plastering of the interfacial agent, uniformly paving the mixture, and plastering a bone material layer 1mm higher than the parting strips;
4. Arranging a portal frame 1 above the water-washed stone of the ecological pavement, opening a leveling mechanism in the equipment after the water-washed stone surface is paved, uniformly and compactly filling the whole pavement according to the leveling mechanism for leveling the water-washed stone surface, flattening and compacting the water-washed stone surface by a leveling roller 10 while leveling the water-washed stone surface, brushing cement paste by a brush, compacting and smoothing again, repeating for 3-4 times, and brushing the water brush until the surface begins to be initially set without marks;
5. After leveling, maintaining for half an hour, controlling a spray pump by a data processing device 5 to spray water to brush a water-washed pavement, in the water-washed construction process, pushing a portal frame 1 to uniformly spray water to the water-washed pavement by two people, dipping water into the water by a brush to brush water slurry by one person, enabling a spray head to be 10-20 cm away from the ground, flushing the surface cement slurry to be clean and exposing aggregate, and finally watering the surface of the aggregate by a small kettle and sealing;
6. After the spraying and the water washing are finished, starting the image acquisition device 4, and controlling the spray pump to spray again according to the prompt in the data processing device 5 if the particle ratio is less than 30%; if the particle ratio is close to or more than 30%, the water-washing stone work in the area is basically completed, and other works such as next maintenance are performed. After the above-mentioned region is accomplished, the whole equipment spraying system of accessible electric block 3 and handle control carries out horizontal and vertical removal, carries out the spraying work in next region.
The specific embodiments described herein are offered by way of example only to illustrate the spirit of the utility model. Those skilled in the art may make various modifications or additions to the described embodiments or substitutions, without departing from the spirit of the utility model or exceeding the scope of the utility model as defined in the accompanying claims.
Claims (7)
1. An ecological pavement water-washed stone pavement real-time intelligent control device is characterized in that: including portal frame (1), spray system, leveling mechanism and washing stone discernment and evaluation system, electric block (3) are all fixed with through sliding sleeve (2) in the crossbeam bottom of portal frame (1) bottom of two vertical beams of portal frame (1), install universal wheel (7) under base (6), spray system installs on the steel wire of electric block (3), leveling mechanism installs on base (6) of portal frame (1), washing stone discernment and evaluation system includes image acquisition device (4) and data processing device (5), image acquisition device (4) are installed on the guard hood of electric block (3), data processing device (5) are installed on portal frame (1), image acquisition device (4) are connected with data processing device (5).
2. The real-time intelligent control device for the ecological pavement and the water-washed stone pavement according to claim 1, wherein the intelligent control device is characterized in that: the spraying system comprises a spraying pipe (8) and a water storage tank, wherein a plurality of spraying heads are arranged on the spraying pipe (8), the liquid inlet end of the spraying pipe (8) is connected with the water storage tank arranged on one side of the portal frame (1) through a water inlet pipe (9), and a spraying pump is arranged on the water inlet pipe (9).
3. The real-time intelligent control device for the ecological pavement and the water-washed stone pavement according to claim 2, which is characterized in that: the image acquisition device (4) is a high-definition camera, the data processing device (5) is a PLC (programmable logic controller), the input end of the PLC is electrically connected with the output end of the image acquisition device (4), and the output end of the PLC is electrically connected with the input end of the spray pump.
4. A real-time intelligent control device for an ecological pavement and a water-washed stone pavement according to claim 3, which is characterized in that: leveling mechanism includes leveling roller (10) and sets up connecting rod (11) in leveling roller (10) both sides, connecting rod (11) are all connected through connecting block (12) with base (6), leveling roller (10) are hollow cylinder structure, are provided with vibrating mechanism in leveling roller (10), are provided with the adjusting part who adjusts leveling roller (10) height on connecting block (12).
5. The real-time intelligent control device for the ecological pavement and the water-washed stone pavement according to claim 4, wherein the intelligent control device is characterized in that: the adjusting component comprises a sliding groove (13) formed in the base (6) and a sliding block slidably mounted in the sliding groove (13), the sliding block is fixedly connected with the connecting block (12), one end, far away from the sliding groove (13), of the connecting block (12) is respectively connected with the connecting rod (11), any one of the connecting blocks (12) is fixedly connected with a screw sleeve (14), the screw sleeve (14) is internally connected with a screw rod (15) in a threaded manner, a limiting block (16) is fixedly connected with the bottom of the base (6), and an adjusting handle (17) is fixedly connected with the bottom of the screw rod (15) through the limiting block (16).
6. The real-time intelligent control device for the ecological pavement and the water-washed stone pavement according to claim 4, wherein the intelligent control device is characterized in that: the vibrating mechanism comprises a driving motor (18), a rotating rod (19) is fixedly connected to the output end of the driving motor (18), an eccentric rotating column (20) is arranged on the rotating rod (19), and the rotating rod (19) and the leveling roller (10) are coaxially arranged.
7. The real-time intelligent control device for the ecological pavement and the water-washed stone pavement according to claim 1, wherein the intelligent control device is characterized in that: one side of the base (6) far away from the leveling mechanism is provided with a balancing weight (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322633466.2U CN220846954U (en) | 2023-09-27 | 2023-09-27 | Real-time intelligent control device for ecological pavement water-washed stone pavement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322633466.2U CN220846954U (en) | 2023-09-27 | 2023-09-27 | Real-time intelligent control device for ecological pavement water-washed stone pavement |
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| Publication Number | Publication Date |
|---|---|
| CN220846954U true CN220846954U (en) | 2024-04-26 |
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ID=90788605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322633466.2U Active CN220846954U (en) | 2023-09-27 | 2023-09-27 | Real-time intelligent control device for ecological pavement water-washed stone pavement |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220846954U (en) |
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2023
- 2023-09-27 CN CN202322633466.2U patent/CN220846954U/en active Active
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