CN220840791U - Walking hopper for concrete member pouring - Google Patents

Walking hopper for concrete member pouring Download PDF

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Publication number
CN220840791U
CN220840791U CN202322587791.XU CN202322587791U CN220840791U CN 220840791 U CN220840791 U CN 220840791U CN 202322587791 U CN202322587791 U CN 202322587791U CN 220840791 U CN220840791 U CN 220840791U
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China
Prior art keywords
hopper
flashboard
traveling
hinged
gate
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Application number
CN202322587791.XU
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Chinese (zh)
Inventor
李春林
陈晓鹏
赵金涛
李明
江明锋
党博
张岩刚
全萍
宋天淼
苏日乐
李阳
东鹏飞
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China Railway Ninth Bureau Group No3 Construction Co ltd
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China Railway Ninth Bureau Group No3 Construction Co ltd
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Priority to CN202322587791.XU priority Critical patent/CN220840791U/en
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Abstract

The utility model provides a traveling hopper for pouring concrete members, which comprises the following components: the hopper is used for containing concrete, and the bottom of the hopper is an open discharge end; the travelling rail extends to the position above the replenishing station of the distribution chute, and the hopper is slidably assembled on the travelling rail so as to move to the position above the distribution chute along the travelling rail; the gate is hinged to the discharge end of the hopper, and a driving rod which is correspondingly connected with the gate is arranged on the hopper so as to open or close the discharge end through the driving of the driving rod. The travelling rail extending to the upper part of the feed distribution groove feeding station is arranged, the hopper can slide to the upper part of the feeding station along travelling precious, so that the lower gate can be opened to feed the feed distribution groove, the structure is simple, travelling crane lifting is not needed, the hopper is transported in the form of the travelling rail, the operation difficulty is reduced, and the production safety is greatly improved.

Description

Walking hopper for concrete member pouring
Technical Field
The utility model belongs to the technical field of concrete member processing, and particularly relates to a traveling hopper for concrete member pouring.
Background
The components required by paving the high-speed rail are generally processed in a concrete prefabrication mode, compared with a traditional on-site pouring mode, the production cost of the concrete prefabrication is lower, in order to improve the production efficiency, when the concrete prefabrication is produced, a guide rail is generally erected above a die to enable a distribution chute to move along the guide rail, so that even distribution of concrete is realized, the distribution chute is limited by the guide rail, the difficulty of concrete supply in the distribution chute is high, manual operation is generally required to carry out supply by utilizing a travelling crane lifting hopper, the operation difficulty is high, and a certain risk is provided.
Accordingly, there is a need to provide an improved solution to the above-mentioned deficiencies of the prior art.
Disclosure of utility model
The utility model aims to overcome the defects in the prior art, and provides a traveling hopper for pouring concrete members.
In order to achieve the above object, the present utility model provides the following technical solutions:
A walking hopper for casting concrete members, comprising:
The hopper is used for containing concrete, and the bottom of the hopper is an open discharge end;
The travelling rail extends to the position above the replenishing station of the distribution chute, and the hopper is slidably assembled on the travelling rail so as to move to the position above the distribution chute along the travelling rail;
The gate is hinged to the discharge end of the hopper, and a driving rod correspondingly connected with the gate is arranged on the hopper so as to open or close the discharge end through the driving of the driving rod.
Preferably, the gate comprises a first gate plate and a second gate plate which are spliced with each other, and hinged plates extending along the side wall of the hopper are arranged on two sides of the first gate plate and the second gate plate;
The two sides of the hopper are correspondingly hinged to the side wall of the hopper at the side, away from each other, of the hinged plates of the first flashboard and the second flashboard, and the side, close to each other, of the hinged plates of the first flashboard and the second flashboard are hinged through a connecting rod, so that the first flashboard and the second flashboard can move relatively through the connecting rod.
Preferably, the hinged plate of the first flashboard is longitudinally higher than the hinged plate of the second flashboard, and a yielding notch is arranged at one side of the hinged plates of the first flashboard and/or the second flashboard, which are close to each other;
the driving rod is correspondingly connected to the first flashboard.
Preferably, the both sides of the discharge end of hopper are equipped with the chamfer that corresponds first flashboard and second flashboard respectively, first flashboard and second flashboard be equipped with chamfer looks adaptation bend.
Preferably, the hopper is of a horn-shaped structure with a large upper part and a small lower part, the upper end of the hopper is an open end, the open end of the hopper is correspondingly connected with a truss, and rollers corresponding to the travelling rail are arranged below the truss.
Preferably, the open end of the hopper is provided with an ultrasonic liquid level meter which is opposite to the inner cavity of the hopper.
Preferably, the roller is correspondingly connected with a stepping motor.
Preferably, the truss is provided with a limiting wheel extending to the inner side of the travelling rail.
Preferably, lifting lugs are arranged above the truss.
Preferably, the travelling rail is provided with a position sensor corresponding to the replenishment station.
The beneficial effects are that: the travelling rail extending to the upper part of the feed distribution groove feeding station is arranged, the hopper can slide to the upper part of the feeding station along travelling precious, so that the lower gate can be opened to feed the feed distribution groove, the structure is simple, travelling crane lifting is not needed, the hopper is transported in the form of the travelling rail, the operation difficulty is reduced, and the production safety is greatly improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. Wherein:
FIG. 1 is a schematic view of a traveling hopper according to an embodiment of the present utility model;
fig. 2 is a schematic view showing the opening of a sluice of a traveling hopper in an embodiment of the present utility model.
In the figure: 1. a running rail; 2. a hopper; 3. a travel rail; 4. a roller; 5. a limiting wheel; 6. truss; 7. an ultrasonic liquid level meter; 8. lifting lugs; 9. a material supplementing groove; 10. a second shutter; 11. a first shutter; 12. a driving rod; 13. and a connecting rod.
Detailed Description
The following description of the technical solutions in the embodiments of the present utility model will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which are derived by a person skilled in the art based on the embodiments of the utility model, fall within the scope of protection of the utility model.
In the description of the present utility model, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", etc. refer to the orientation or positional relationship based on that shown in the drawings, merely for convenience of description of the present utility model and do not require that the present utility model must be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model. The terms "coupled" and "connected" as used herein are to be construed broadly and may be, for example, fixedly coupled or detachably coupled; either directly or indirectly through intermediate components, the specific meaning of the terms being understood by those of ordinary skill in the art as the case may be.
The utility model will be described in detail below with reference to the drawings in connection with embodiments. It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other.
As shown in fig. 1-2, the material supplementing groove 9 moves along a preset 1, so that material distribution operation is realized, a material supplementing station is arranged on the 1, concrete in the material supplementing groove 9 is supplemented at the material supplementing station after the use of the concrete is finished, and automatic production and material distribution in a pipelining manner are realized.
The application provides a traveling hopper for pouring concrete members, which comprises a hopper 2, a traveling rail 3 and a gate, wherein the hopper 2 is used for containing concrete, the bottom of the hopper 2 is provided with an open discharge end so as to pour the concrete in the hopper into a distribution chute, the traveling rail 3 is I-shaped steel, the traveling rail 3 is supported by a stand column, the horizontal height of the traveling rail 3 is higher than that of the distribution chute 1, one end of the traveling rail 3 extends to the upper part of a replenishing station of the distribution chute, the other end of the traveling rail extends to a concrete stirring tower, the concrete stirring tower pumps the concrete into the hopper 2 in a high-pressure pumping mode, the hopper 2 is slidably assembled on the traveling rail 3, and when the traveling rail 3 of the hopper 2 extends to the upper part of the distribution chute, the gate is opened to guide the concrete into the distribution chute, so that replenishing is realized.
The gate is installed at the discharge end of the hopper 2 in a hinged manner, and a driving rod 12 correspondingly connected with the gate is arranged on the hopper 2 so as to open or close the discharge end by driving of the driving rod 12.
In an alternative embodiment, the gate includes a first gate plate 11 and a second gate plate 10 spliced with each other, the first gate plate 11 and the second gate plate 10 are respectively located at two opposite sides of a central line of the discharge end and spliced at the central line of the discharge end, two sides of the first gate plate 11 and the second gate plate 10 are respectively provided with hinged plates extending along the side wall of the hopper 2, the hinged plates at two sides form a groove structure so as to increase sealing capability of the discharge end, two sides of the hopper 2 corresponding to the hinged plates are correspondingly hinged at the side wall of the hopper 2, two sides of the hinged plates of the first gate plate 11 and the second gate plate 10, which are mutually far away, are correspondingly hinged at the side wall of the hopper 2, and two sides of the hinged plates of the first gate plate 11 and the second gate plate 10, which are mutually close, are hinged through a connecting rod 13 so that the first gate plate 11 and the second gate plate 10 are in linkage, in particular, the first gate plate 11 and the second gate plate 10 are relatively moved about the discharge end of the hopper 2 under the driving of the connecting rod 13, when the two are mutually far away, the two are opened, and when the two are mutually close and spliced together.
In this embodiment, in order to allow the link 13 to assume a certain angle in the gate closing state, so that a relatively large moment pushes the first shutter 11 and the second shutter 10 to perform a relative movement, the hinge plate of the first shutter 11 is longitudinally higher than the hinge plate of the second shutter 10, and the driving rod 12 is correspondingly connected to the first shutter 11, so that the second shutter 10 is pushed by the link 13 when the first shutter rotates around the hinge point.
In order to prevent the first shutter 11 and the second shutter 10 from moving and interfering during the relative movement, a relief notch is provided on the upper half of the hinge plate on the side where the hinge plates of the first shutter 11 and/or the second shutter 10 approach each other, so that the two can rotate relatively without interfering each other.
In order to prevent the first shutter 11 and the second shutter 10 from moving and interfering with the hopper 2 in a rotating state, two sides of the discharge end of the hopper 2 are provided with chamfers corresponding to the first shutter 11 and the second shutter 10 respectively, the first shutter 11 and the second shutter 10 are provided with bends adapted to the chamfers, and the first shutter 11 and the second shutter 10 can be rotated to two opposite sides of the hopper 2 through the transition of the bends and the chamfers when rotating, so that the discharge end is opened.
In this embodiment, the driving rod 12 is any one of an air cylinder, an electric cylinder, and an oil cylinder, and the driving rod 12 is correspondingly hinged to one side of the first shutter 11 away from the second shutter 10.
In an alternative embodiment, hopper 2 is big end down's loudspeaker form structure, be open end in the upper end of hopper 2, so pump the concrete in the concrete mixing tower through the pipeline, the open end of hopper 2 corresponds and is connected with truss 6, truss 6 is the mouth font mechanism that corresponds hopper 2, correspond the upper end of connecting hopper 2, be used for strengthening the structural strength of hopper 2 upper end, be equipped with the gyro wheel 4 that corresponds the rail 3 of marcing in truss 6 below, gyro wheel 4 is 4, have higher stability, thereby be used for following the rail 3 of marcing and remove, gyro wheel 4 corresponds and is connected with step motor, every gyro wheel 4 can independently connect a step motor, also can four gyro wheels 4 pass through drive mechanism and connect a step motor.
In order to monitor the residual quantity of concrete in the hopper 2, an ultrasonic liquid level meter 7 opposite to the inner cavity of the hopper 2 is arranged at the open end of the hopper 2, and the ultrasonic liquid level meter 7 is fixed on the truss 6 through a bracket. The truss is provided with the limiting wheel 5 extending to the inner side of the travelling rail 3, the limiting wheel 5 is blocked at the inner side of the travelling rail 3, the stability of the hopper 2 in the running process can be further guaranteed, and the lifting lug 8 is arranged above the truss 6, so that the hopper 2 can be lifted out for overhauling.
The travelling rail 3 is provided with a position sensor corresponding to the replenishing station and used for detecting the specific position of the hopper 2, and the travelling rail 1 is provided with a position sensor corresponding to the distributing groove, so that the position of the replenishing groove 9 can be monitored.
The position sensor, the driving rod 12, the ultrasonic liquid level meter 7 and the stepping motor are correspondingly connected to the controller, when the position sensor monitors that the hopper 2 and the material distribution groove are in place, the stepping motor stops driving, the controller opens the discharge end through the driving rod 12 to carry out concrete replenishment of the material distribution groove, meanwhile, the ultrasonic liquid level meter 7 detects the replenishment quantity, the gate is closed to complete replenishment after the replenishment quantity reaches the preset quantity, and meanwhile, if the situation that the replenishment of concrete in the hopper 2 is detected to be completed, the stepping motor drives the hopper 2 to travel to the concrete mixing tower to replenish the concrete in the hopper 2 is detected.
The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the particular embodiments disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model as defined by the appended claims.

Claims (10)

1. A traveling hopper for casting concrete members, comprising:
The hopper is used for containing concrete, and the bottom of the hopper is an open discharge end;
The travelling rail extends to the position above the replenishing station of the distribution chute, and the hopper is slidably assembled on the travelling rail so as to move to the position above the distribution chute along the travelling rail;
The gate is hinged to the discharge end of the hopper, and a driving rod correspondingly connected with the gate is arranged on the hopper so as to open or close the discharge end through the driving of the driving rod.
2. The traveling hopper for pouring concrete members according to claim 1, wherein the gate includes a first gate plate and a second gate plate spliced with each other, both sides of the first gate plate and the second gate plate being provided with hinge plates extending along side walls of the hopper;
The two sides of the hopper are correspondingly hinged to the side wall of the hopper at the side, away from each other, of the hinged plates of the first flashboard and the second flashboard, and the side, close to each other, of the hinged plates of the first flashboard and the second flashboard are hinged through a connecting rod, so that the first flashboard and the second flashboard can move relatively through the connecting rod.
3. The traveling hopper for pouring concrete members according to claim 2, wherein the hinged plate of the first shutter is higher than the hinged plate of the second shutter in the longitudinal direction, and a relief notch is provided at a side where the hinged plates of the first shutter and/or the second shutter are close to each other;
the driving rod is correspondingly connected to the first flashboard.
4. The traveling hopper for pouring concrete members according to claim 3, wherein chamfers corresponding to the first flashboard and the second flashboard are respectively arranged on two sides of the discharge end of the hopper, and bending matched with the chamfers is arranged on the first flashboard and the second flashboard.
5. The traveling hopper for pouring concrete members according to claim 1, wherein the hopper is of a horn-shaped structure with a large upper part and a small lower part, the upper end of the hopper is an open end, the open end of the hopper is correspondingly connected with a truss, and rollers corresponding to the traveling rail are arranged below the truss.
6. The walking hopper for pouring concrete members according to claim 5, wherein the open end of said hopper is provided with an ultrasonic level gauge facing the cavity thereof.
7. The traveling hopper for pouring concrete members according to claim 5, wherein the rollers are correspondingly connected with a stepping motor.
8. The traveling hopper for pouring concrete members according to claim 5, wherein the truss is provided with a stopper wheel extending to the inner side of the traveling rail.
9. The traveling hopper for pouring concrete members according to claim 5, wherein lifting lugs are provided above the truss.
10. The traveling hopper for pouring concrete members according to claim 1, wherein the traveling rail is provided with a position sensor corresponding to a replenishment station.
CN202322587791.XU 2023-09-22 2023-09-22 Walking hopper for concrete member pouring Active CN220840791U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322587791.XU CN220840791U (en) 2023-09-22 2023-09-22 Walking hopper for concrete member pouring

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322587791.XU CN220840791U (en) 2023-09-22 2023-09-22 Walking hopper for concrete member pouring

Publications (1)

Publication Number Publication Date
CN220840791U true CN220840791U (en) 2024-04-26

Family

ID=90775807

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322587791.XU Active CN220840791U (en) 2023-09-22 2023-09-22 Walking hopper for concrete member pouring

Country Status (1)

Country Link
CN (1) CN220840791U (en)

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