CN209191368U - Pre-pressing type refuse compression set - Google Patents

Pre-pressing type refuse compression set Download PDF

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Publication number
CN209191368U
CN209191368U CN201821134340.3U CN201821134340U CN209191368U CN 209191368 U CN209191368 U CN 209191368U CN 201821134340 U CN201821134340 U CN 201821134340U CN 209191368 U CN209191368 U CN 209191368U
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CN
China
Prior art keywords
compression
cabinet
main
cylinder
rack body
Prior art date
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Expired - Fee Related
Application number
CN201821134340.3U
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Chinese (zh)
Inventor
白泉
魏克湘
罗明灿
王高升
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Hunan Institute of Engineering
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Hunan Institute of Engineering
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Publication of CN209191368U publication Critical patent/CN209191368U/en
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Abstract

The utility model discloses a kind of pre-pressing type refuse compression sets, Rack Body and a compression cabinet including being placed in workbench, the Rack Body is supported in workbench by its stabilizer blade, it is external that the stabilizer blade is disposed around compression box, a main compressor structure is lifted with towards its bottom at the top of the Rack Body, the compression box dignity is open to the one side of main compressor structure, the two sides of the compression cabinet are arranged oppositely a side compression and simultaneous ejection mechanism and one for controlling the gate of rubbish discharge, the compression cabinet two sides of compression and simultaneous ejection mechanism and gate opening relatively, the main compressor structure and side compression and simultaneous ejection mechanism do propulsion into compression box body respectively and pull out movement.Compared with prior art, the pre-pressing type refuse compression set substep of the utility model compresses, compressing force is big, compression ratio is higher than existing compression set, promotes the bicycle transfer efficiency of rubbish van, has the advantages that the high compression ratio, good reliability, structure of suitable China's national situation are simple.

Description

Pre-pressing type refuse compression set
Technical field
The utility model relates to technical field of daily necessities more particularly to a kind of pre-pressing type refuse compression sets.
Background technique
As China's urbanization accelerates, urban population explosion, urban population is increased with annual 20000000 or more speed Add, the construction of a large amount of communities and pouring in for population, bring is that the blowout of house refuse increases.The increase and consumption of population are lived Dynamic is abundant, and the demand to refuse treatment plant also changes from single miniaturization distributing before to enlarged centralization.It is right Also when the river rises the boat goes up therewith for the construction demand of garbage transfer station, therefore, as the core equipment of garbage transfer station, high-quality, efficiently The development of the refuse compressor of rate is also increasingly taken seriously.
It common are two kinds of refuse compaction equipments, horizontal and vertical refuse compression in current garbage transfer station construction The compression device of machine, both single pressure heads is high to the compression force request of main compressibility, usually in 800~1000KN or so, one As to guarantee that it is buried that compression effectiveness will compress cabinet, need to add some ground case and elevation mechanism, considerably increase system in this way Complexity and maintainability, and underground mechanism maintenance, replacement be also not easy.These compression devices lack sewage and give up simultaneously The storage treatment process of gas, waste gas and waste liquid discharged in compression are directly entered environment, lead to the environment near garbage transfer station It is often poor.So there are also huge improvement and optimization space in the design work of garbage-compressing equipment.
Utility model content
In order to solve the above technical problems, improving rubbish pressure the utility model proposes a kind of pre-pressing type refuse compression set Contracting ratio and compression effectiveness reduce manufacturing cost, it can be achieved that rubbish volume reduction, promotes the bicycle transfer efficiency of rubbish van, provide A kind of high compression ratio, good reliability, the structure of suitable China's national situation are simple.Itself the specific technical proposal is:
A kind of pre-pressing type refuse compression set, Rack Body and a compression cabinet including being placed in workbench, the rack Body is supported in workbench by its stabilizer blade, and it is external that the stabilizer blade is disposed around compression box, hangs at the top of the Rack Body towards its bottom Equipped with a main compressor structure, the compression box dignity is open to the one side of main compressor structure, the two sides pair of the compression cabinet The gate being discharged to one side compression of setting and simultaneous ejection mechanism and one for controlling rubbish, the compression cabinet is opposite compress and The two sides of simultaneous ejection mechanism and gate opening, the main compressor structure and side compression and simultaneous ejection mechanism are respectively to compression box Propulsion is done in vivo and pulls out movement.
Preferably, the main compressor structure includes and compresses cabinet vertical cube to identical main compression cylinder and auxiliary compression Cylinder, the main compression cylinder and auxiliary compression cylinder are arranged side by side by the way that structural slab is fixed, auxiliary compression cylinder one end and Rack Body Connection, the auxiliary compression cylinder other end are connect with structural slab, and described main compression cylinder one end is connect with structural slab, the main compression The cylinder other end is connect with main compression head, and main compressor structure is adjusted at a distance from itself and compression cabinet by auxiliary compression cylinder when compression, It promotes or pulls out to compression box house by the main compression head of main compression cylinder extension and contraction control.
It is highly preferred that more stable in order to connect main compression cylinder with auxiliary compression cylinder, the structural slab is two, the master Structural slab on the top of compression cylinder affixed one, the affixed structural slab once in the bottom of the auxiliary compression cylinder, the main compression cylinder pass through Wear the flowering structure plate affixed with auxiliary compression cylinder bottom portion, the upper structure that the auxiliary compression cylinder runs through and main compression cylinder top is affixed Plate, two structural slabs are connected by auxiliary support bar.
It is highly preferred that being equipped with an I-beam at the top of the Rack Body, the piston rod of the auxiliary compression cylinder is welded on I-shaped Liang Shang, auxiliary compression cylinder is flexible (can also to regard as it at a distance from I-beam) to adjust it at a distance from compression cabinet.
Preferably, the side compression and simultaneous ejection mechanism include and compress cabinet vertical cube to vertical main side compression cylinder With secondary side compression cylinder, the main side compression cylinder and secondary side compression cylinder are arranged side by side by the way that structural slab is fixed, the main side pressure Contracting cylinder one end is connect with the tailgate of compression cabinet, and the main side compression cylinder other end is connect with structure side plate, the auxiliary side pressure Contracting cylinder one end is connect with structure side plate, and the secondary side compression cylinder other end is connect with side pressure drop-head, side compression and same when compression Step ejecting mechanism adjusts it at a distance from compression cabinet by main side compression cylinder, passes through auxiliary compression cylinder extension and contraction control side pressure drop-head It promotes or pulls out to compression box house.
It is highly preferred that more stable in order to connect main side compression cylinder with secondary side compression cylinder, the structural slab is two, institute State structure side plate on the top affixed one of secondary side compression cylinder, the affixed structure side plate once in the bottom of the main side compression cylinder, institute State secondary side compression cylinder run through and the affixed flowering structure side plate in main side compression cylinder bottom, the main side compression cylinder runs through and secondary side Affixed upper structure side plate at the top of compression cylinder, two structure side plates pass through auxiliary side support bar connection.
It is highly preferred that bottom surface or workbench are equipped with the side compression for extending into compression box house in the compression box body Guide rail, the side compression and simultaneous ejection mechanism realize its opposite compression box house by sliding on side compression guide rail It promotes or pulls out.
Preferably, bottom edge is equipped with diversion trench in the compression box body.
Preferably, the Rack Body is equipped with crossbeam above gate, and the gate is connected to rack by a hoisting mechanism On body;Specifically, the hoisting mechanism is a gate hydraulic cylinder, which is mounted on the crossbeam of Rack Body by bolt On, gate realizes it with respect to compression box by gate hydraulic cylinder and two gate guide grooves being fitted on two stabilizer blade of Rack Body The lifting of body.
Preferably, the stabilizer blade of the Rack Body is mounted on workbench by fot screw.
Preferably, the compression cabinet is welded by steel plate, is welded with reinforcing rib on the steel plate.
Compared with prior art, pre-pressing type refuse compression set provided by the utility model combines horizontal and vertical pressure The characteristics of contracting formula, carries out substep and compresses, and compressing force is big, compression ratio is higher than existing compression set, realizes compacting volume reduction, mentions The bicycle transfer efficiency of rubbish van is risen, while having the high compression ratio, good reliability, structure of suitable China's national situation simple Advantage is suitable for large and medium-sized community and counties and cities' grade garbage transfer station or treatment plant.
In addition, pre-pressing type refuse compression set provided by the utility model has the further advantage that
1, box sealing is compressed, waste collection can be carried out, secondary pollution is effectively reduced;
2, the novel pre-pressing type refuse compression set considers that collection is discharged just with the convenient, waste liquid that docks of garbage truck Benefit uses altitude azimuth form.
3, compared with existing refuse compressor, novel pre-pressing type refuse compression set is simple and reliable for structure, largely adopts Low in cost using bolt and welding procedure with cast member and stamping parts, maintenance is easy, and later period part replacement is convenient.
4, it is manually controlled using hydraulic system, easy to operate, regular job only needs one on duty.
5, interface can cooperate rubbish van and garbage container, when cooperating garbage container, can carry out repeatedly not between Disconnected compression work is conducive to the garbage-compressing work of short time high intensity.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of pre-pressing type refuse compression set provided by the embodiment of the utility model;
Fig. 2 is the perspective view of pre-pressing type refuse compression set provided by the embodiment of the utility model;
Fig. 3 is the main compressor structure structure chart of pre-pressing type refuse compression set provided by the embodiment of the utility model;
Fig. 4 is the side compression and simultaneous ejection mechanism knot of pre-pressing type refuse compression set provided by the embodiment of the utility model Composition;
Fig. 5 is the side compression and simultaneous ejection mechanism peace of pre-pressing type refuse compression set provided by the embodiment of the utility model Fill schematic diagram;
Wherein, 1, Rack Body;11, stabilizer blade;12, I-beam;13, side compression guide rail;2, cabinet is compressed;3, side compression and same Walk ejecting mechanism;31, main side compression cylinder;32 secondary side compression cylinders;33, structure side plate;34, side support bar is assisted;35, side compression Head;36, side compression guide rail slide block;4, main compressor structure;41, main compression cylinder;42, auxiliary compression cylinder;43, structural slab;44, it assists Support rod;45, main compression head;5, gate;51, hoisting mechanism;52, gate guide groove;6, diversion trench.
Specific embodiment
Specific embodiment of the present utility model is described in detail below in conjunction with attached drawing.It should be understood that herein Described specific embodiment is only used for describing and explaining the present invention, and is not intended to limit the utility model.
For ease of description, spatially relative term can be used herein, as " ... on ", " ... top ", " ... upper surface ", " above " etc., for describing such as a device shown in the figure or feature and other devices or spy The spatial relation of sign.It should be understood that spatially relative term is intended to comprising the orientation in addition to device described in figure Except different direction in use or operation.For example, being described as if the device in attached drawing is squeezed " in other devices It will be positioned as " under other devices or construction after part or construction top " or the device of " on other devices or construction " Side " or " under other devices or construction ".Thus, exemplary term " ... top " may include " ... top " and " in ... lower section " two kinds of orientation.The device can also be positioned with other different modes and (is rotated by 90 ° or in other orientation), and And respective explanations are made to the opposite description in space used herein above.
As depicted in figs. 1 and 2, the pre-pressing type refuse compression set of the present embodiment includes the Rack Body being placed in cemented platform 1 and one compresses cabinet 2, and the rubbish storage mouth of compression cabinet 2 is in 5 ° of overturning angles, and Rack Body 1 is supported in cement by its stabilizer blade 11 Platform, stabilizer blade 11 are mounted on cemented platform by fot screw, and stabilizer blade 11 is disposed around outside compression cabinet 2, towards it at the top of Rack Body 1 Bottom is lifted with a main compressor structure 4, and compression cabinet 2 is open in face of the one side of main compressor structure 4, compresses the two sides of cabinet 2 A side compression and simultaneous ejection mechanism 3 and one are arranged oppositely for controlling the gate 5 of rubbish discharge, compression cabinet 2 is opposite to be compressed And the two sides opening of simultaneous ejection mechanism 3 and gate 5, main compressor structure 4 and side compression and simultaneous ejection mechanism 3 are respectively to compression Propulsion is done in cabinet 2 and pulls out movement;Compression 2 inner bottom surface of cabinet is equipped with side compression guide rail 13, side compression and simultaneous ejection machine Structure 3 contacts the opposite compression box of realization with the cooperation of side compression guide rail 13 for compressing 2 inner bottom surface of cabinet by side compression guide rail slide block 36 The movement of body 2.Upper rail connect installation with the up-down structure plate of side-pressing device by welding, and lower guideway pedestal passes through welding manner It is fixed in the side compression and push-off device installation bin of cabinet.
As shown in figure 3, in the present embodiment, be equipped with an I-beam 12 at the top of Rack Body 1, main compressor structure 4 include relative to It compresses cabinet 2 and erects the identical main compression cylinder 41 in direction and two auxiliary compression cylinders 42, main compression cylinder 41 and auxiliary compression cylinder 42 are arranged side by side, and the piston rod of two auxiliary compression cylinders 42 is welded on I-beam 12, on the top affixed one of main compression cylinder 41 Structural slab 43, affixed structural slab 43 once in the bottom of auxiliary compression cylinder 42, main compression cylinder 41 runs through and 42 bottom of auxiliary compression cylinder Affixed flowering structure plate 43, the upper structural slab 43 that auxiliary compression cylinder 42 runs through and 41 top of main compression cylinder is affixed, two structural slabs 43 It is fixedly connected by four auxiliary support bars 44, the feeding inlet baffle of the main compression head 45 and compression cabinet 2 of main compression cylinder 41 connects Touching, main compressor structure 4 is adjusted at a distance from itself and compression cabinet 2 by auxiliary compression cylinder 42 when compression, is stretched by main compression cylinder 41 Contracting controls main compression head 45 to propulsion inside compression cabinet 2 or pulls out.It should be noted that main compression cylinder 41 and auxiliary compression cylinder The 42 flexible propulsion that main compression 45 pairs of rubbish of head can be achieved.
As shown in figure 4, side compression and simultaneous ejection mechanism 3 include erectting direction relative to compression cabinet 2 in the present embodiment A vertical main side compression cylinder 31 and two secondary side compression cylinders 32, the piston rod of main side compression cylinder 31 arranged side by side is welded on On the tailgate for compressing cabinet 2, the bottom of structure side plate 33 on the top of secondary side compression cylinder 32 affixed one, main side compression cylinder 31 is solid Structure side plate 33 is connect, secondary side compression cylinder 32 runs through and the affixed flowering structure side plate 33 in 31 bottom of main side compression cylinder, main side The upper structure side plate 33 that compression cylinder 31 runs through and 32 top of secondary side compression cylinder is affixed, two structure side plates 33 pass through four secondary sides Support rod 34 is fixedly connected, the flexible and side compression guide rail slide block that side compression and simultaneous ejection mechanism 3 pass through main side compression cylinder 31 36 realize the forward or backward of its opposite compression cabinet 2 with the cooperation of side compression guide rail 13, and 32 bottom of secondary side compression cylinder is equipped with Side pressure drop-head 35, side pressure drop-head 35 passes through and secondary side compression cylinder 32 is flexible, to realize side pressure drop-head 35 from compression cabinet 2 Side is towards propulsion inside compression cabinet 2 or pulls out.It should be noted that main side compression cylinder 31 and secondary side compression cylinder 32 is flexible Propulsion of the side pressure drop-head 35 to rubbish can be achieved.
It is noted that as shown in figure 5, installation side compression and when simultaneous ejection mechanism 3, by side compression and simultaneous ejection 3 integral hoisting of mechanism into compression cabinet 2 side compression and simultaneous ejection mechanism installation bin in, by side compression and simultaneous ejection mechanism 3 side compression guide rail slide block 36 is engaged with the side compression guide rail 13 on compression 2 bottom surface of cabinet, then passes through the side of welding The piston rod of main side compression cylinder 31 is welded on the tailgate of compression cabinet 2 by formula.
In the present embodiment, compression 2 inner bottom surface edge of cabinet is equipped with diversion trench 6, then going out by hose access water conservancy diversion trench bottom At mouthful, waste liquid is discharged into waste liquid collecting box.
In the present embodiment, gate 5 is connected on Rack Body 1 by a hoisting mechanism 51, and Rack Body 1 is set above gate 5 There is crossbeam, hoisting mechanism 51 is a gate hydraulic cylinder, which is mounted on the crossbeam of Rack Body 1 by bolt, lock Door 5 realizes its opposite compression by the gate guide groove 52 that gate hydraulic cylinder and two are fitted on 1 liang of stabilizer blade 11 of Rack Body The lifting of cabinet 2.When compression, gate 5 declines the garbage discharge outlet for blocking compression cabinet 2, and gate 5 is kept and diversion trench 6 at this time Cooperation, the waste liquid in rubbish is discharged;When compression is completed, the discharge of 5 lifting implementation rubbish of gate.
In the present embodiment, compression cabinet 2 is welded by steel plate, and reinforcing rib is welded on steel plate.
Pre-pressing type refuse compression set provided in this embodiment is by rubbish conveyer belt or lifting dumping device by compression cabinet 2 Rubbish storage mouth pour into, after compression cabinet 2 is filled certain altitude, the auxiliary hydraulic cylinder 42 for starting main compressor structure 4 is fast Into, so that main compression head 45 is reached the position filled up of rubbish, restart 41 work of main hydraulic cylinder of main compressor structure 4 into, to rubbish into Row first compression;Start side compression and simultaneous ejection mechanism 3 by 31 work of main side compression cylinder into the progress of first compression rubbish entity Second-compressed reaches compression and requires;Gate 5 remains turned-off in compression process, prevents rubbish from overflowing while bearing the swollen of rubbish Swollen reaction force locks main compressor structure 4 and side compression and 3 a period of time of simultaneous ejection mechanism, and waste liquid is from diversion trench 6 and installs Hose in 6 exit of diversion trench is discharged to waste liquid collecting box, and after rubbish formation of lots and the discharge of waste liquid gas, compression terminates back brake Door 5 is promoted, and rubbish van is docked with pre-pressing type refuse compression set provided in this embodiment, side compression and simultaneous ejection mechanism 3 32 work of secondary side compression cylinder is by garbage-compressing block push-in rubbish van;After rubbish briquetting release, main compressor structure 4 With 3 rewind of side compression and simultaneous ejection mechanism, gate 5 is closed, preparation filling next group rubbish.
The preferred embodiment of above-mentioned only the utility model, does not impose any limitation on the present invention.Though So the utility model has been disclosed with preferred embodiment as above, however is not intended to limit the utility model.Therefore, it is all without departing from The content of technical solutions of the utility model any is simply repaired according to the utility model technical spirit is made to the above embodiment Change, equivalent variations and modification, should all fall in the range of technical solutions of the utility model protection.

Claims (10)

1. pre-pressing type refuse compression set, it is characterised in that: Rack Body (1) and a compression cabinet including being placed in workbench (2), the Rack Body (1) is supported in workbench by its stabilizer blade (11), and the stabilizer blade (11) is disposed around compression cabinet (2) Outside, it is lifted with a main compressor structure (4) towards its bottom at the top of the Rack Body (1), the compression cabinet (2) faces main compressor The one side of structure (4) is open, and the two sides of compression cabinet (2) are arranged oppositely a side compression and simultaneous ejection mechanism (3) and one For controlling the gate (5) of rubbish discharge, compression cabinet (2) compression and simultaneous ejection mechanism (3) and gate (5) relatively Two sides opening, the main compressor structure (4) and side compression and simultaneous ejection mechanism (3) promote into compression cabinet (2) respectively It is moved with pulling out.
2. pre-pressing type refuse compression set according to claim 1, it is characterised in that: the main compressor structure (4) includes The identical main compression cylinder (41) in direction and auxiliary compression cylinder (42) are erect with compression cabinet (2), the main compression cylinder (41) and auxiliary Compression cylinder (42) are helped to be arranged side by side by the way that structural slab (43) are fixed, described auxiliary compression cylinder (42) one end is connect with Rack Body (1), Auxiliary compression cylinder (42) other end is connect with structural slab (43), and described main compression cylinder (41) one end and structural slab (43) are even It connects, main compression cylinder (41) other end is connect with main compression head (45), and main compressor structure (4) passes through auxiliary compression cylinder when compression (42) adjust itself and compression cabinet (2) at a distance from, by the main compression head (45) of main compression cylinder (41) extension and contraction control to compress cabinet (2) internal to promote or pull out.
3. pre-pressing type refuse compression set according to claim 2, it is characterised in that: be equipped at the top of the Rack Body (1) The piston rod of one I-beam (12), the auxiliary compression cylinder (42) is welded on I-beam (12).
4. pre-pressing type refuse compression set according to claim 1, it is characterised in that: the side compression and simultaneous ejection machine Structure (3) includes the main side compression cylinder (31) and secondary side compression cylinder (32) vertical with compression cabinet (2) setting direction, the main pressure Contracting cylinder (41) and auxiliary compression cylinder (42) are arranged side by side by the way that structural slab (43) are fixed, described main side compression cylinder (31) one end and pressure Contracting cabinet (2) connection, main side compression cylinder (31) other end are connect with structure side plate (33), the secondary side compression cylinder (32) One end is connect with structure side plate (33), and secondary side compression cylinder (32) other end is connect with side pressure drop-head (35), side when compression Compression and simultaneous ejection mechanism (3) are adjusted it and are compressed at a distance from cabinet (2) by main side compression cylinder (31), pass through auxiliary compression Cylinder (42) extension and contraction control side pressure drop-head (35) is to propulsion inside compression cabinet (2) or pulls out.
5. pre-pressing type refuse compression set according to claim 4, it is characterised in that: compression cabinet (2) inner bottom surface Or workbench is equipped with and extends into the internal side compression guide rail (13) of compression cabinet (2), the side compression and simultaneous ejection machine Structure (3) is promoted or is pulled out inside its opposite compression cabinet (2) by sliding to realize on side compression guide rail (13).
6. pre-pressing type refuse compression set according to claim 1, it is characterised in that: compression cabinet (2) inner bottom surface Edge is equipped with diversion trench (6).
7. pre-pressing type refuse compression set according to claim 1, it is characterised in that: the Rack Body (1) is in gate (5) Top is equipped with crossbeam, and the gate (5) is connected on Rack Body (1) by a hoisting mechanism (51).
8. pre-pressing type refuse compression set according to claim 7, it is characterised in that: the hoisting mechanism (51) is a lock Door hydraulic cylinder, which is mounted on the crossbeam of Rack Body (1) by bolt, gate (5) by gate hydraulic cylinder with Two gate guide grooves (52) being fitted on (1) two stabilizer blade (11) of Rack Body realize the lifting of its opposite compression cabinet (2).
9. pre-pressing type refuse compression set according to claim 1, it is characterised in that: the stabilizer blade of the Rack Body (1) (11) workbench is mounted on by fot screw.
10. pre-pressing type refuse compression set according to claim 1, it is characterised in that: the compression cabinet (2) is by steel plate It is welded, is welded with reinforcing rib on the steel plate.
CN201821134340.3U 2018-07-05 2018-07-17 Pre-pressing type refuse compression set Expired - Fee Related CN209191368U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2018210671190 2018-07-05
CN201821067119 2018-07-05

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CN209191368U true CN209191368U (en) 2019-08-02

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Application Number Title Priority Date Filing Date
CN201821134340.3U Expired - Fee Related CN209191368U (en) 2018-07-05 2018-07-17 Pre-pressing type refuse compression set

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CN (1) CN209191368U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112123833A (en) * 2020-09-10 2020-12-25 裴泽潭 Blue algae filter pressing device for water pollution treatment
CN113427821A (en) * 2020-08-20 2021-09-24 杭州富阳伟文环保科技有限公司 Energy-concerving and environment-protective formula solid waste compressor arrangement

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113427821A (en) * 2020-08-20 2021-09-24 杭州富阳伟文环保科技有限公司 Energy-concerving and environment-protective formula solid waste compressor arrangement
CN112123833A (en) * 2020-09-10 2020-12-25 裴泽潭 Blue algae filter pressing device for water pollution treatment

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20190802

Termination date: 20200717