CN220830571U

CN220830571U - Transformer inserting machine

Info

Publication number: CN220830571U
Application number: CN202322510699.3U
Authority: CN
Inventors: 陈升桃; 赵长峰; 吕强; 陈锦莅; 何伟
Original assignee: Chengdu Tengyang Intelligent Technology Co ltd
Current assignee: Chengdu Tengyang Intelligent Technology Co ltd
Priority date: 2023-09-15
Filing date: 2023-09-15
Publication date: 2024-04-23
Anticipated expiration: 2033-09-15

Abstract

The utility model discloses a transformer inserting machine which comprises a table top, an inserting piece assembly, a PCB transportation assembly, a PCB fixing assembly and a component lifting assembly, wherein the table top is horizontally and fixedly arranged at the top of the component lifting assembly, a grabbing hole matched with the component lifting assembly is formed in the table top, the inserting piece assembly, the PCB transportation assembly and the PCB fixing assembly are fixedly arranged on the table top, the grabbing hole and the PCB transportation assembly are matched with the inserting piece assembly, and the PCB fixing assembly is matched with the PCB transportation assembly. In this technique, directly snatch the components and parts through the inserted sheet subassembly on the mesa, through visual detection location, then on the PCB board of direct insertion in the PCB board transportation subassembly, fixed PCB board through the fixed subassembly of PCB board during the inserted sheet, because the PCB board is direct to be transported on PCB board transportation subassembly, can not lead to the device to drop from the PCB board, can effectually improve the inserted sheet efficiency like this, also reduce the cost of labor simultaneously.

Description

Transformer inserting machine

Technical Field

The utility model relates to the technical field of inserting sheets, in particular to a transformer inserting machine.

Background

In the power supply system of the LED lamp, a PCB and various components are arranged, and in the production process of the PCB, the transformer is required to be inserted into the PCB first, and then the transformer and the PCB are welded together. In the prior art, a transformer is manually inserted into a PCB, then the PCB with the transformer inserted therein is transported to a welding station for welding, the transformer is easily separated from the PCB in the transportation process, and part of the transformer is reinserted before welding, so that the production efficiency is low, and the conditions of cold welding or missing welding and the like are easy to occur.

Disclosure of utility model

The utility model aims to overcome the defects of the prior art and provides a transformer inserting machine.

The aim of the utility model is realized by the following technical scheme:

The transformer inserting machine comprises a table top, an inserting piece assembly, a PCB transportation assembly, a PCB fixing assembly and a component lifting assembly, wherein the table top is horizontally and fixedly arranged at the top of the component lifting assembly, a grabbing hole matched with the component lifting assembly is formed in the table top, the inserting piece assembly, the PCB transportation assembly and the PCB fixing assembly are fixedly arranged on the table top, the grabbing hole and the PCB transportation assembly are matched with the inserting piece assembly, and the PCB fixing assembly is matched with the PCB transportation assembly;

Component promotes subassembly includes fixed station, support column, sliding table, driving motor, fixation clamp, anticreep cover and transmission shaft, the fixed station level sets up just vertical two of being fixed with on the fixed station the support column, the mesa is fixed to be set up the top of support column, driving motor is fixed to be set up on the fixed station and be used for the drive the transmission shaft rotates, the transmission shaft rotates to set up the fixed station, just the transmission shaft both ends link to each other with the lower extreme of two hold-in range respectively, the upper end setting of hold-in range is in on the mesa, the sliding table passes through the fixation clamp with one side of hold-in range is fixed to link to each other, the sliding table slides and sets up on the support column, every the fixed being provided with in middle part of support column prevents the sliding table gliding anticreep cover, the upper surface of all sliding table is in on same horizontal plane, all support column parallel arrangement, the drive direction of hold-in range with the support column is parallel, the sliding table with snatch hole cooperation.

Further, the PCB board transportation subassembly includes transmission track, conveyer belt, auxiliary roller, drive shaft and drive wheel, be provided with two on the mesa mutually parallel the transmission track, be provided with a plurality of on the inside wall of transmission track auxiliary roller, both ends side auxiliary roller with the cooperation of transmission track's both ends, the both ends difference cover of conveyer belt is established on the auxiliary roller at both ends, the drive shaft rotates and sets up two on the transmission track, be provided with two on the drive shaft the drive wheel, two the drive wheel respectively with two the conveyer belt cooperation, two the conveyer belt respectively with the lower surface cooperation at PCB board both ends.

Further, the fixed subassembly of PCB board includes actuating cylinder, drive plate, guide bar, roof and clamp plate, the cylinder body of actuating cylinder is fixed to be set up on the mesa, the drive plate is fixed to be set up on the output shaft of actuating cylinder, the one end of guide bar is fixed to be set up on the drive plate, the roof with the other end of guide bar is fixed to link to each other, be provided with on the mesa with guide bar complex guiding hole, the roof with the lower surface cooperation of PCB board, two all be fixed to be provided with on the transmission track the clamp plate, just the clamp plate with the tip cooperation of PCB board upper surface.

Further, the inserting piece assembly comprises an inserting piece mechanical arm and an air claw, wherein the air claw is fixedly arranged at the output end of the inserting piece mechanical arm, and the inserting piece mechanical arm is fixedly arranged on the table top.

Further, a positioning table is fixedly arranged on the sliding table.

Further, a limiting protrusion is arranged on the transmission track, and the end part of the PCB is arranged between the limiting protrusion and the upper surface of the transmission belt.

Further, the transmission track on one side of the table top is fixedly arranged on the table top, and the transmission track on the other side of the table top is arranged on the table top through an adjusting component.

Further, the adjusting component comprises an adjusting rail, a sliding block and a limiting clamp, wherein at least two adjusting rails perpendicular to the transmission rail are fixedly arranged on the table top, the sliding block is arranged on the adjusting rail in a sliding mode, the transmission rail is fixedly arranged on the sliding block, and the limiting clamp is fixedly arranged on the adjusting rail and used for fixing the sliding block on the adjusting rail.

Further, the drive shaft is disposed perpendicular to the transfer rail.

Further, two groups of inserting sheet assemblies are symmetrically arranged on the table top.

The beneficial effects of the utility model are as follows:

1) In this technique, snatch components and parts on the components and parts lifting means through the inserted sheet subassembly on the mesa directly, then on the PCB board of direct insertion in the PCB board transportation subassembly, fixed PCB board through the fixed subassembly of PCB board during the inserted sheet because the PCB board is direct to be transported on the PCB board transportation subassembly, can not lead to the device to drop from the PCB board, can effectually improve the inserted sheet efficiency like this, also reduce the cost of labor simultaneously.

2) Be provided with spacing arch on the transmission track for the PCB board can only remove along the transmission track when transporting, prevents that the PCB board from breaking away from on the transmission track.

3) The transmission track on one side is fixedly arranged on the table top, the transmission track on the other side is arranged on the table top through the adjusting component, and the distance between the two transmission tracks can be quickly adjusted under the action of the adjusting component, so that the inserting sheets can be carried out on the PCB with different sizes.

Drawings

FIG. 1 is a three-dimensional connection block diagram of the present tab machine;

FIG. 2 is a schematic diagram of a front view connection of the present tab machine;

FIG. 3 is a side view connection block diagram of the present tab machine;

fig. 4 is a perspective connection structure diagram of a PCB board fixing assembly;

FIG. 5 is a perspective connection block diagram of a transformer component lifting assembly;

In the figure, 1-mesa, 2-snatch hole, 3-fixed station, 4-support column, 5-sliding table, 6-driving motor, 7-fixation clamp, 8-anticreep cover, 9-transmission shaft, 10-hold-in range, 11-transmission track, 12-transmission belt, 13-auxiliary roller, 14-drive shaft, 15-drive wheel, 16-PCB board, 17-drive jar, 18-drive plate, 19-guide bar, 20-roof, 21-clamp plate, 22-inserted sheet manipulator, 23-air jaw, 24-positioning table, 25-spacing arch, 26-adjustment track, 27-sliding block, 28-spacing card.

Detailed Description

The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by a person skilled in the art without any inventive effort, are intended to be within the scope of the present utility model, based on the embodiments of the present utility model.

Referring to fig. 1-5, the present utility model provides a technical solution:

The transformer inserting machine comprises a table top 1, an inserting piece assembly, a PCB transportation assembly, a PCB fixing assembly and a component lifting assembly, wherein the table top 1 is horizontally and fixedly arranged at the top of the component lifting assembly, a grabbing hole 2 matched with the component lifting assembly is formed in the table top 1, the inserting piece assembly, the PCB transportation assembly and the PCB fixing assembly are fixedly arranged on the table top 1, the grabbing hole 2 and the PCB transportation assembly are matched with the inserting piece assembly, and the PCB fixing assembly is matched with the PCB transportation assembly; two groups of insert pieces are symmetrically arranged on the table top 1. In this technique, mesa 1 is used for installing PCB board transportation subassembly and PCB board fixed subassembly, and inserted sheet subassembly, PCB board transportation subassembly, PCB board fixed subassembly and components and parts promotion subassembly are among the prior art control center electricity and connect, under control center's control, and whole inserted sheet process realizes automated processing. The effect of PCB board transportation subassembly is used for transporting PCB board 16, and the effect of components and parts promotion subassembly is used for transporting components and parts, under components and parts promotion subassembly's effect, promotes the position of predetermineeing with components and parts on then snatch locating bench 24 through the inserted sheet subassembly and remove to PCB board fixed subassembly directly over, then insert on the PCB board 16, snatch hole 2's effect is the convenience inserted sheet subassembly and snatch components and parts on the components and parts promotion subassembly through snatch hole 2.

Component promotes subassembly and includes fixed station 3, support column 4, sliding table 5, driving motor 6, fixation clamp 7, anticreep cover 8 and transmission shaft 9, fixed station 3 level sets up and the vertical at least two support columns 4 that are fixed with on the fixed station 3, mesa 1 is fixed to be set up at the top of support column 4, driving motor 6 is fixed to be set up on fixed station 3 and be used for driving transmission shaft 9 rotation, transmission shaft 9 rotates and sets up at fixed station 3, and transmission shaft 9 both ends link to each other with the lower extreme of two hold-in ranges 10 respectively, the upper end setting of hold-in ranges 10 is on mesa 1, sliding table 5 passes through fixation clamp 7 and links to each other with one side of hold-in ranges 10 fixedly, sliding table 5 slides and sets up on support column 4, the middle part of every support column 4 is fixed to be provided with the anticreep cover 8 that prevents sliding table 5 gliding, the upper surface of all sliding tables 5 is in same horizontal plane, all support column 4 parallel arrangement, the direction of transmission of hold-in ranges 10 is parallel with support column 4, sliding table 5 cooperates with snatch hole 2. The slide table 5 is fixedly provided with a positioning table 24. Wherein, mesa 1 is fixed to be set up on the upper end of square arrangement's support column 4, and the lower extreme of support column 4 is fixed at the fixed station 3 of level setting, and the downside of fixed station 3 is provided with the adjusting screw among the prior art, guarantees mesa 1 and fixed station 3 all level setting through adjusting screw. The driving motor 6 in the prior art drives the transmission shaft 9 to rotate through the transmission belt, the transmission shaft 9 drives the sliding table 5 to move up and down through two synchronous belts 10, four sliding holes matched with the supporting columns 4 are formed in the sliding table 5, the sliding table 5 cannot move down continuously under the action of the four anti-drop sleeves 8, and the driving motor 6 is prevented from being damaged due to the fact that the sliding table 5 moves down and then collides with the driving motor 6 on the fixed table 3. The positioning table 24 is fixed on the sliding table 5, the components are mounted in component boxes, a plurality of components are placed in each component box, the component boxes are stacked on the positioning table 24, a component box removing assembly in the prior art is arranged on the table top 1 and is controlled by a control center, when the components in the component boxes are grabbed, the component box removing assembly moves the component boxes out, then the driving motor 6 moves upwards by one component box height, and the movement is stopped.

In some embodiments, the PCB board transporting assembly includes a transporting rail 11, a transporting belt 12, auxiliary rollers 13, a driving shaft 14 and driving wheels 15, two transporting rails 11 parallel to each other are disposed on the table board 1, a plurality of auxiliary rollers 13 are disposed on inner side walls of the transporting rail 11, the auxiliary rollers 13 on two ends of the transporting rail 11 are matched with two ends of the transporting rail 11, two ends of the transporting belt 12 are respectively sleeved on the auxiliary rollers 13 on two ends, the driving shaft 14 is rotatably disposed on the two transporting rails 11, two driving wheels 15 are disposed on the driving shaft 14, the two driving wheels 15 are respectively matched with the two transporting belts 12, and the two transporting belts 12 are respectively matched with lower surfaces of two ends of the PCB board 16. The drive shaft 14 is arranged perpendicular to the transfer rail 11. Wherein, be provided with a plurality of auxiliary rollers 13 on the inside wall of transmission track 11, the both ends of conveyer belt 12 set up on the auxiliary rollers 13 of both ends side, drive shaft 14 rotates and sets up on two transmission tracks 11, the one end of drive shaft 14 links to each other with the motor among the prior art, motor work is also by control center control rotation, the motor is fixed on mesa 1, be provided with two same drive wheels 15 on the other end of drive shaft 14, two drive wheels 15 drive two conveyer belts 12 removal in step. The conveyor belt 12 is a synchronous belt of the prior art.

In some embodiments, the PCB board fixing assembly includes a driving cylinder 17, a driving plate 18, a guiding rod 19, a top plate 20 and a pressing plate 21, the cylinder body of the driving cylinder 17 is fixedly arranged on the table board 1, the driving plate 18 is fixedly arranged on the output shaft of the driving cylinder 17, one end of the guiding rod 19 is fixedly arranged on the driving plate 18, the top plate 20 is fixedly connected with the other end of the guiding rod 19, a guiding hole matched with the guiding rod 19 is arranged on the table board 1, the top plate 20 is matched with the lower surface of the PCB board 16, the pressing plates 21 are fixedly arranged on the two transmission rails 11, and the pressing plates 21 are matched with the end parts of the upper surface of the PCB board 16. The driving cylinder 17 is a cylinder, a hydraulic cylinder, an electric push rod or a motor in the prior art, the driving cylinder 17 is controlled by a control center, the driving cylinder 17 drives the driving plate 18 to move, the driving plate 18 drives the top plate 20 to move up and down through four guide rods 19, the top plate 20 moves up to fix the PCB 16 between the top plate 20 and the pressing plate 21, at the moment, after components are inserted into the PCB 16, the driving cylinder 17 drives the top plate 20 to move down, then the PCB 16 falls onto the conveying belt 12 to be continuously transported away, and the whole PCB fixing assembly is positioned between the two conveying belts 12.

In some embodiments, the tab assembly includes a tab robot 22 and a gas claw 23, the gas claw 23 being fixedly disposed on the output end of the tab robot 22, the tab robot 22 being fixedly disposed on the table top 1. The tab manipulator 22 and the air claw 23 are both in the prior art, and the air claw 23 is used for grabbing components by means of negative pressure, and then the components are inserted into the PCB 16 through the tab manipulator 22 after grabbing the components. The work of the inserting sheet manipulator 22 and the air claw 23 is controlled by a control center. The inserting sheet manipulator 22 is provided with a camera electrically connected with the control center, the position of the jack on the PCB 16 is shot through the camera, and then the inserting sheet manipulator 22 is reversely controlled to move and perform inserting sheet work through the air claw 23.

In some embodiments, the transmission rail 11 is provided with a limit protrusion 25, and an end of the pcb 16 is disposed between the limit protrusion 25 and the upper surface of the transmission belt 12. Wherein, the limit protrusion 25 is arranged to enable the PCB 16 to slide along the length direction of the transmission track 11 only.

In some embodiments, one side of the conveyor rail 11 on the table top 1 is fixedly disposed on the table top 1 and the other side of the conveyor rail 11 is disposed on the table top 1 by an adjustment assembly. The adjusting assembly comprises an adjusting rail 26, a sliding block 27 and a limiting clamp 28, wherein at least two adjusting rails 26 perpendicular to the conveying rail 11 are fixedly arranged on the table top 1, the sliding block 27 is arranged on the adjusting rail 26 in a sliding mode, the conveying rail 11 is fixedly arranged on the sliding block 27, and the limiting clamp 28 is fixedly arranged on the adjusting rail 26 and used for fixing the sliding block 27 on the adjusting rail 26. The adjusting component is provided to adjust the distance between the two transmission rails 11, so that the transmission rails 11 can transmit PCB boards 16 with various sizes. The adjusting rail 26 is perpendicular to the conveying rail 11, the conveying rail 11 slides on the adjusting rail 26 through a sliding block, and the limiting clamp 28 is of the prior art and can clamp the sliding block 27 of the adjusting rail 26 to slide, so that the aim of adjusting the distance between the two conveying rails 11 is fulfilled.

In the description of the present utility model, it should be understood that the terms "one end," "top," "middle," "other end," "upper," "one side," "inner," "lower," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "configured," "connected," "secured," "hinged," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intermediaries, or in communication with each other or in interaction with each other, unless explicitly defined otherwise, the meaning of the terms described above in this application will be understood by those of ordinary skill in the art in view of the specific circumstances.

The foregoing is merely a preferred embodiment of the utility model, and it is to be understood that the utility model is not limited to the form disclosed herein but is not to be construed as excluding other embodiments, but is capable of numerous other combinations, modifications and environments and is capable of modifications within the scope of the inventive concept, either as taught or as a matter of routine skill or knowledge in the relevant art. And that modifications and variations which do not depart from the spirit and scope of the utility model are intended to be within the scope of the appended claims.

Claims

1. A transformer tab inserting machine, characterized in that: the device comprises a table top (1), an inserting piece assembly, a PCB transportation assembly, a PCB fixing assembly and a component lifting assembly, wherein the table top (1) is horizontally and fixedly arranged at the top of the component lifting assembly, a grabbing hole (2) matched with the component lifting assembly is formed in the table top (1), the inserting piece assembly, the PCB transportation assembly and the PCB fixing assembly are fixedly arranged on the table top (1), the grabbing hole (2) and the PCB transportation assembly are matched with the inserting piece assembly, and the PCB fixing assembly is matched with the PCB transportation assembly;

The component lifting assembly comprises a fixed table (3), a support column (4), a sliding table (5), a driving motor (6), a fixing clamp (7), an anti-slip sleeve (8) and a transmission shaft (9), wherein the fixed table (3) is horizontally arranged, at least two support columns (4) are vertically fixed on the fixed table (3), the table top (1) is fixedly arranged at the top of the support columns (4), the driving motor (6) is fixedly arranged on the fixed table (3) and used for driving the transmission shaft (9) to rotate, the transmission shaft (9) is rotatably arranged on the fixed table (3), two ends of the transmission shaft (9) are respectively connected with the lower ends of two synchronous belts (10), the upper ends of the synchronous belts (10) are arranged on the table top (1), the sliding table (5) is fixedly connected with one side of each synchronous belt (10) through the fixing clamp, the sliding table (5) is slidably arranged on the top of the support column (4), the middle part of each support column (4) is fixedly provided with the anti-slip sleeve (5) which is arranged on the same horizontal plane (4) below the sliding table (5), the transmission direction of the synchronous belt (10) is parallel to the support column (4), and the sliding table (5) is matched with the grabbing hole (2).

2. A transformer tab inserting machine as claimed in claim 1, wherein: the PCB board transportation assembly comprises a transmission track (11), a transmission belt (12), auxiliary rollers (13), a driving shaft (14) and a driving wheel (15), wherein two transmission tracks (11) which are parallel to each other are arranged on the table top (1), a plurality of the auxiliary rollers (13) are arranged on the inner side wall of the transmission track (11), the auxiliary rollers (13) at two ends are matched with the two ends of the transmission track (11), the two ends of the transmission belt (12) are respectively sleeved on the auxiliary rollers (13) at two ends, the driving shaft (14) is rotatably arranged on the two transmission tracks (11), two driving wheels (15) are arranged on the driving shaft (14), the two driving wheels (15) are respectively matched with the two transmission belts (12), and the two transmission belts (12) are respectively matched with the lower surfaces at the two ends of the PCB board (16).

3. A transformer tab machine as claimed in claim 2, wherein: the PCB board fixed subassembly includes actuating cylinder (17), actuating plate (18), guide bar (19), roof (20) and clamp plate (21), the cylinder body of actuating cylinder (17) is fixed to be set up on mesa (1), actuating plate (18) are fixed to be set up on the output shaft of actuating cylinder (17), the one end of guide bar (19) is fixed to be set up on actuating plate (18), roof (20) with the other end of guide bar (19) is fixed to link to each other, be provided with on mesa (1) with guide bar (19) complex guiding hole, roof (20) with the lower surface cooperation of PCB board (16), two all fix on transmission track (11) be provided with clamp plate (21), just clamp plate (21) with the tip cooperation of PCB board (16) upper surface.

4. A transformer tab machine according to any one of claims 1-3, characterized in that: the inserting piece assembly comprises an inserting piece mechanical arm (22) and an air claw (23), wherein the air claw (23) is fixedly arranged at the output end of the inserting piece mechanical arm (22), and the inserting piece mechanical arm (22) is fixedly arranged on the table top (1).

5. A transformer tab machine according to any one of claims 1-3, characterized in that: a positioning table (24) is fixedly arranged on the sliding table (5).

6. A transformer tab machine according to claim 2 or 3, characterized in that: limiting protrusions (25) are arranged on the transmission track (11), and the end portion of the PCB (16) is arranged between the limiting protrusions (25) and the upper surface of the transmission belt (12).

7. A transformer tab machine according to claim 2 or 3, characterized in that: one side of the conveying track (11) on the table top (1) is fixedly arranged on the table top (1), and the conveying track (11) on the other side of the conveying track is arranged on the table top (1) through an adjusting component.

8. The transformer tab inserting machine as recited in claim 7, wherein: the adjusting assembly comprises an adjusting rail (26), a sliding block (27) and a limiting clamp (28), wherein the table top (1) is at least fixedly provided with two adjusting rails (26) perpendicular to the conveying rail (11), the sliding block (27) is arranged on the adjusting rail (26) in a sliding mode, the conveying rail (11) is fixedly arranged on the sliding block (27), and the limiting clamp (28) is fixedly arranged on the adjusting rail (26) and used for fixing the sliding block (27) on the adjusting rail (26).

9. A transformer tab machine according to claim 2 or 3, characterized in that: the drive shaft (14) is arranged perpendicular to the transport track (11).

10. A transformer tab machine according to any one of claims 1-3, characterized in that: two groups of inserting sheet assemblies are symmetrically arranged on the table top (1).