Machine vision-based detection machine for machining automobile parts
Technical Field
The utility model relates to the field of detectors, in particular to a machine vision-based detector for processing automobile parts.
Background
With the improvement of the living standard of people, people consume more and more automobiles, the market of automobile parts becomes larger and larger, and the automobile parts serve as the basis of the automobile industry and are necessary factors for supporting the continuous healthy development of the automobile industry, and in the processing process of the automobile parts, certain parts need to be detected with high precision to ensure the quality and the performance of the automobile parts.
The existing auto-parts detects machine is in the use, generally all scans the accessory surface through the vision scanning camera, because the fixture of accessory can shelter from the accessory part in the scanning process, in order to scan comprehensively, generally all need carry out the different angles of clamping with the accessory and scan, but the fixture that is used for the accessory on the existing detection machine generally can set up multiple fixture, and each accessory clamping is the fixture that corresponds the accessory specially and carries out the centre gripping, and the inconvenient while suitability of dismouting is low, consequently, need for a machine vision-based auto-parts processing detects machine.
Disclosure of utility model
In order to solve the defects in the prior art, the utility model provides a machine vision-based detection machine for processing automobile parts, and solves the problems that clamping mechanisms for accessories on the traditional detection machine are generally provided with various clamping mechanisms, each accessory clamping is carried out by clamping tools specially corresponding to the accessories, the disassembly and assembly are inconvenient, and the applicability is low.
In order to solve the technical problems, the utility model provides the following technical scheme: machine vision-based detection machine for automobile spare and accessory parts processing, including detecting the platform, be used for carrying out scanning detection's scanning detection mechanism and carry out the locking mechanical system of centre gripping to the accessory, detecting the bench mounting bracket that has set firmly the shape of falling U, the upper portion of mounting bracket is provided with slide mechanism, scanning detection mechanism sets up slide mechanism with between the mounting bracket, locking mechanical system includes two movable modules, slide hole one of two rectangles has been seted up to the upper portion symmetry of detecting the platform, two movable modules all set up in slide hole one that corresponds, be provided with the stand on the movable module, the upper portion activity of stand is provided with the ejector pin, the one end of ejector pin is provided with electrified magnet adsorption plate, just the surface cover of ejector pin is equipped with the spring, the other one side of stand is provided with drive assembly.
Preferably, the sliding mechanism comprises a sliding rod, a second sliding hole with a rectangular shape is formed in the horizontal end of the upper portion of the mounting frame, the sliding rod is fixedly arranged on the sliding rod Kong Erna, a sliding block is arranged on the sliding rod in a sliding mode, a double-shaft motor is arranged on the upper portion of the sliding block, walking gears are fixedly connected on two output shafts of the double-shaft motor, two groups of toothed plates are symmetrically and fixedly arranged on the horizontal end of the upper portion of the mounting frame, and the toothed plates are in running fit with the walking gears.
Preferably, the scanning detection mechanism comprises a terminal processor and a scanning camera, wherein the terminal processor is fixedly arranged at the vertical end of the mounting frame, and the scanning camera is fixedly arranged at the bottom of the sliding block.
Preferably, the movable module comprises a screw and a sliding sleeve, the screw is rotationally arranged in the first sliding hole, the sliding sleeve is slidingly arranged in the first sliding hole, the sliding sleeve is threaded on the screw, the two threaded sleeves are opposite in thread direction, the upright post is fixedly arranged on the upper part of the sliding sleeve, the upper part of the detection table is provided with a through hole, a rotating shaft is rotationally arranged in the through hole, and two ends of the rotating shaft are connected with one ends of the two screws.
Preferably, the driving assembly comprises a rectangular sliding plate, a rectangular movable groove is formed in one end of the ejector rod, one end of the rectangular sliding plate is movably arranged in the movable groove, a driving motor is arranged on the upper portion of the upright post, connecting shafts are arranged at the output shafts of the driving motor and one end of the rectangular sliding plate, and driving gears in mutual rotation fit are fixedly connected at one ends of the connecting shafts.
Preferably, an L-shaped support plate is arranged on one side of the upright post, and the two connecting shafts are both rotatably arranged on the L-shaped support plate.
By means of the technical scheme, the utility model provides the machine vision-based detecting machine for processing the automobile parts, which has the following beneficial effects:
1. The machine vision-based automobile spare and accessory part processing detector is provided with the detection table, the mounting frame, the push rod of the scanning detection mechanism and the electrified magnet adsorption plate, so that the difficulty in clamping accessories is reduced, the machine vision-based automobile spare and accessory part processing detector can be suitable for rapid adsorption and fixation of most of iron parts of automobiles, has the advantages of convenience in operation and good applicability, and solves the problems that the clamping mechanisms for the accessories on the traditional detector are generally provided with various clamping mechanisms, each accessory part clamping is specially used for clamping corresponding to the clamping tool of the accessory part, and the applicability is low while the disassembly and assembly are inconvenient;
2. This machine vision-based automobile spare and accessory part processing is with detecting machine still sets up simultaneously and removes module, spring, rectangle slide, biax motor, connecting axle, drive gear and L shape backup pad, can be applicable to the accessory of different model sizes and go on, rotate the accessory after fixing simultaneously, and the scanning camera of the top can be as much as possible on the scanning accessory surface after the convenience single fixed, reduces the number of times of accessory turn-over scanning, improves scanning efficiency, and the practicality is better.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute a limitation on the application.
In the drawings:
FIG. 1 is a schematic view of an external front view structure of the present utility model;
FIG. 2 is an enlarged schematic view of the portion A in FIG. 1;
Fig. 3 is a schematic front view of the locking mechanism of the present utility model.
In the figure: 1. a detection table; 2. a scanning detection mechanism; 201. a terminal processor; 202. scanning the camera; 3. a locking mechanism; 301. a mobile module; 302. a column; 303. a push rod; 304. energizing the electromagnet adsorption plate; 305. a spring; 306. a drive assembly; 3061. a rectangular slide plate; 3062. a driving motor; 3063. a connecting shaft; 3064. a drive gear; 3065. an L-shaped support plate; 4. a mounting frame; 5. a sliding mechanism.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in connection with fig. 1-3, the present utility model provides: the machine vision-based automobile spare and accessory part processing detection machine comprises a detection table 1, a scanning detection mechanism 2 for scanning and detecting accessories and a locking mechanism 3 for clamping the accessories, wherein an inverted U-shaped mounting frame 4 is welded on the detection table 1, a sliding mechanism 5 is installed on the upper portion of the mounting frame 4, the scanning detection mechanism 2 is installed between the sliding mechanism 5 and the mounting frame 4, the locking mechanism 3 comprises two movable modules 301, two rectangular sliding holes I are symmetrically formed in the upper portion of the detection table 1, the two movable modules 301 are installed in the corresponding sliding holes I, a column 302 is installed on the movable modules 301, a top of the column 302 is movably provided with a top rod 303, one end of the top rod 303 is provided with an electrified magnet adsorption plate 304, a spring 305 is sleeved on the surface of the top rod 303, a driving assembly 306 is installed on the other side of the column 302, the electrified magnet adsorption plate 304 on the locking mechanism 3 can directly adsorb the accessories, the safety is better compared with the traditional mode of abutting the fixed accessories, damage to the surfaces of the accessories is avoided, and the machine vision-based automobile spare and accessory part processing machine is applicable to fixing of various types and better in applicability;
The sliding mechanism 5 comprises a sliding rod, a rectangular sliding hole II is formed in the horizontal end of the upper part of the mounting frame 4, the sliding rod is welded on the sliding rod Kong Erna, a sliding block is slidably mounted on the sliding rod, a double-shaft motor is mounted on the upper part of the sliding block, two output shafts of the double-shaft motor are fixedly connected with travelling gears, two groups of toothed plates are symmetrically and fixedly arranged at the horizontal end of the upper part of the mounting frame 4, the toothed plates are in running fit with the travelling gears, and when a large-size accessory is met, the scanning camera 202 can be driven to move for scanning;
The scanning detection mechanism 2 comprises a terminal processor 201 and a scanning camera 202, the terminal processor 201 is welded at the vertical end of the mounting frame 4, the scanning camera 202 is mounted at the bottom of the sliding block, the scanning camera 202 is connected with the terminal processor 201 through Bluetooth, and the electromagnet adsorption plate 304 is connected with the terminal processor 201 through a wire;
The moving module 301 comprises a screw and a sliding sleeve, the screw is rotatably arranged in a sliding hole I, the sliding sleeve is slidably arranged in the sliding hole I, a sliding sleeve thread is arranged on the screw, the two threaded sleeves are opposite in thread direction, a stand column 302 is fixed on the upper part of the sliding sleeve through bolts, a through hole is formed in the upper part of the detecting table 1, a rotating shaft is rotatably arranged in the through hole, two ends of the rotating shaft are connected with one ends of the two screws, an adjusting knob is arranged on the rotating shaft, and when detecting accessories with different sizes, the approximate distance between the two electrified magnet adsorption plates 304 is required to be adjusted through the moving module 301;
The driving assembly 306 comprises a rectangular sliding plate 3061, a rectangular movable groove is formed in one end of the ejector rod 303, one end of the rectangular sliding plate 3061 is movably arranged in the movable groove, the rectangular sliding plate 3061 and the ejector rod 303 can slide relatively, meanwhile, the ejector rod 303 can be driven to rotate through rotation of the rectangular sliding plate 3061, a driving motor 3062 is welded to the upper portion of the upright post 302, a connecting shaft 3063 is arranged on an output shaft of the driving motor 3062 and one end of the rectangular sliding plate 3061, driving gears 3064 in mutual rotation fit are fixedly connected to one ends of the two connecting shafts 3063, when the distance between the two electrified magnet adsorption plates 304 is increased, the two ejector rods 303 are mutually far away, at the moment, the sliding rod moves outwards on the upright post 302, the rectangular sliding plate 3061 is kept motionless, and when the driving motor 3062 rotates and the two driving gears 3064 are matched, the lower rectangular sliding plate 3061 can drive the ejector rod 303 to rotate, so that the accessory on the electrified magnet adsorption plate 304 rotates, and the upper scanning head 202 can conveniently scan the accessory;
one side welding L shape backup pad 3065 of stand 302, two connecting axle 3063 are all rotated and are installed on L shape backup pad 3065, support two connecting axle 3063, and below connecting axle 3063 can only rotate on L shape backup pad 3065, can't carry out horizontal migration.
In this scheme, when the accessory that needs to detect the iron, confirm the accessory that needs to detect afterwards, adjust the interval of two electromagnet adsorption plates 304 earlier according to the model size of accessory, make the axis of rotation rotate through rotating adjust knob, drive two screw rods and rotate and make the sliding sleeve be close to each other or keep away from the interval between two stand 302 of adjustment, thereby adjust the interval between two electromagnet adsorption plates 304, afterwards place the accessory between two electromagnet adsorption plates 304, guarantee accessory and electromagnet adsorption plate 304 contact position enough as far as possible simultaneously, then switch on through terminal processor 201 control electromagnet adsorption plate 304 (can improve the adsorption force through control current size), the electromagnet adsorption plate 304 after switching on is fixed to accessory both ends absorption, at this moment, scan the accessory surface through scanning camera 202 of top, and with data transmission for terminal processor 201 processing, still can drive the gear through driving motor 3063 and rotate, thereby make ejector pin 303 drive electromagnet adsorption plate 304 rotate, it is more convenient to drive the rectangle and can be scanned by the scanning of 202 and can be scanned more easily and conveniently and completely scan the accessory and can be scanned down and the scanning is not scanned and can be scanned more completely and conveniently and can be scanned and the area is followed by the scanning is scanned.
The control circuit of the present utility model can be implemented by simple programming by a person skilled in the art, the supply of power is also well known in the art, and the present utility model is mainly used for protecting mechanical devices, so the present utility model does not explain the control mode and circuit connection in detail.
It should be noted that in this document, terms such as "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.