CN220751237U - Automatic detection equipment for lower side bearing - Google Patents
Automatic detection equipment for lower side bearing Download PDFInfo
- Publication number
- CN220751237U CN220751237U CN202322371945.1U CN202322371945U CN220751237U CN 220751237 U CN220751237 U CN 220751237U CN 202322371945 U CN202322371945 U CN 202322371945U CN 220751237 U CN220751237 U CN 220751237U
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- frame
- dust collection
- side bearing
- lower side
- servo
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- 238000001514 detection method Methods 0.000 title claims abstract description 15
- 239000000428 dust Substances 0.000 claims abstract description 39
- 238000012360 testing method Methods 0.000 claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 14
- 239000004744 fabric Substances 0.000 claims abstract description 3
- 238000007599 discharging Methods 0.000 claims description 17
- 238000007689 inspection Methods 0.000 claims description 2
- 238000005259 measurement Methods 0.000 abstract description 12
- 238000000605 extraction Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 210000001503 joint Anatomy 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of side bearings, in particular to automatic detection equipment for a lower side bearing. Including frame, floating tool, servo test mechanism and ejection of compact system, the frame is the load carrier, the frame top cloth is equipped with the work platen, floating tool and servo test mechanism all fixed set up on the work platen, work platen surface, the position below servo test mechanism is provided with test material loading station, test material loading station corresponds the setting with the floating tool position, ejection of compact system sets up in one side of frame, be connected with test material loading station and set up, be provided with dust extraction system on the work platen, be provided with PLC automatic control system in the frame, PLC automatic control system and floating tool, servo test mechanism electric connection. The device improves the working efficiency: the automatic measurement and automatic blanking are adopted, so that the efficiency is high, the stability and reliability are realized, the test quality is improved, and the field pollution is reduced. The utility model is mainly applied to the aspect of automatic detection of the lower side bearing.
Description
Technical Field
The utility model relates to the technical field of side bearings, in particular to automatic detection equipment for a lower side bearing.
Background
The lower side bearing is in the maintenance process, and the dismantlement, the equipment process are disordered, and the clearance measurement is crude, and the unrestrictive performance detects, specifically has following problem: 1 a gapless measurement device; 2, detecting the rebound resilience performance; 3, discharging and stacking are disordered; 4, the production efficiency is low; 5, the environmental pollution is great.
The chinese patent of utility model, publication No. CN215338263U, provides an elastic side bearing service measurement device. The equipment can assist in disassembling and assembling the side bearing, and can also perform clearance measurement and rebound resilience performance detection on the side bearing, but the feeding detection efficiency of the equipment is low, the detection and conveying operation cannot be realized completely by the equipment, the control effect of absorbing dust only by virtue of the negative pressure hole is poor, and the pollution in the operation process is heavy.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides automatic detection equipment for a lower side bearing. The device realizes the automation of the elastic side bearing measuring process, automatically measures and automatically sucks dust by a machine, improves the working efficiency, avoids the safety risk, liberates workers from a high-strength working environment, fills the technical blank of the domestic field, and promotes the automation of the maintenance, measurement and production of the elastic side bearing.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a side bearing automated inspection equipment down, includes frame, floating jig, servo test mechanism and ejection of compact system, the frame is the load carrier, the work platen is equipped with to frame top cloth, floating jig and servo test mechanism all fix the setting on the work platen, work platen surface, be provided with test material loading station in the position of servo test mechanism below, test material loading station with floating jig position corresponds the setting, ejection of compact system sets up one side of frame, is connected with test material loading station and sets up, be provided with dust extraction system on the work platen, be provided with PLC automatic control system in the frame, PLC automatic control system and floating jig, servo test mechanism electric connection.
The dust collection system comprises a dust collection cover and a high-pressure dust collection fan, wherein the dust collection cover is fixedly arranged on the workbench plate, the dust collection cover adopts a concave cover plate, the dust collection cover is arranged along the edge of the workbench plate, and the high-pressure dust collection fan is connected with the back of the dust collection cover through a dust collection pipeline.
The discharging system comprises a discharging line body and a stacking manipulator, wherein the discharging line body is fixedly connected with one side of the frame, and the stacking manipulator is arranged on one side, far away from the frame, of the discharging line body.
The stacking manipulator is arranged on the manipulator support, and a plurality of stacking pallets are arranged below the manipulator support.
The feeding line body and the stacking manipulator are electrically connected with the PLC automatic control system.
The floating jig is fixedly arranged below the working table plate, and the top surface of the floating jig is flush with the top surface of the working table plate.
Compared with the prior art, the utility model has the following beneficial effects:
the device improves the working efficiency: the automatic measurement and automatic blanking are adopted, so that the efficiency is high, the stability and the reliability are realized, and the test quality is improved; after automatic clearance measurement and rebound value increase automatic measurement are adopted, automatic measurement of the side bearing can be easily realized, the measurement result can be automatically displayed, automatic blanking is realized in a butt joint mode, the automation degree is high, the speed is high, and the efficiency is high; and the automatic blanking is promoted: after the automatic measurement is completed, the qualified products are manually assisted to be fed into the cache line body. If unqualified products appear, the system automatically alarms to remind the manual treatment; reducing environmental pollution: the design of the high-pressure dust collector and the dust hood is adopted, so that the on-site dust pollution is greatly reduced.
Drawings
FIG. 1 is a front view of the present utility model;
FIG. 2 is a top view of the present utility model;
FIG. 3 is a schematic view of a part of a dust hood according to the present utility model;
FIG. 4 is a schematic view of a portion of a suction hood according to another embodiment of the present utility model;
in the figure: the automatic pallet stacking machine comprises a frame 1, a working table plate 2, a floating jig 3, a test loading station 4, a servo test mechanism 5, a dust collection system 6, a dust collection cover 7, a blanking line body 8, a stacking manipulator 9, a manipulator support 10, a stacking pallet 11 and a PLC automatic control system 12.
Detailed Description
In order that the above-recited objects, features and advantages of the present utility model will be more clearly understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, however, the present utility model may be practiced otherwise than as described, and therefore the scope of the present utility model is not limited to the specific embodiments disclosed below.
As shown in fig. 1 to 4, an automatic detection device for a lower side bearing comprises a frame 1, a floating jig 3, a servo test mechanism 5 and a discharging system, wherein the frame 1 is a load carrier, a working table plate 2 is distributed at the top of the frame 1, the working table plate 2 is a bearing table surface, the floating jig 3 and the servo test mechanism 5 are fixedly arranged on the working table plate 2, a test feeding station 4 is arranged on the surface of the working table plate 2 and below the servo test mechanism 5, the test feeding station 4 and the floating jig 3 are correspondingly arranged, the floating jig 3 adopts an air cylinder as a moving carrier to send the side bearing into a measured position discharging system to be arranged on one side of the frame 1 and connected with the test feeding station 4, a dust collection system 6 is arranged on the working table plate, a PLC automatic control system 12 is arranged in the frame 1, and the PLC automatic control system 12 is electrically connected with the floating jig 3 and the servo test mechanism 5. The servo motor is adopted to transfer and measure parameters such as a clearance value, a rebound value and the like of the side bearing, the PLC automatic control system is a core main control element of the whole machine, and the functions of manual and automatic operation of the whole machine are controlled and realized.
Preferably, the dust collection system comprises a dust collection cover 7 and a high-pressure dust collection fan, wherein the dust collection cover 7 is fixedly arranged on the workbench plate 2, the dust collection cover 7 is a concave cover plate, the dust collection cover 7 is arranged along the edge of the workbench plate 2, and the high-pressure dust collection fan is connected with the back surface of the dust collection cover 7 through a dust collection pipeline.
Preferably, the discharging system comprises a discharging material body 8 and a stacking manipulator 9, wherein the discharging material body 8 is fixedly connected with one side of the frame 1, and the stacking manipulator 9 is arranged on one side, far away from the frame 1, of the discharging material body 8. The blanking line body 8 is positioned on the right side of the frame and connected with the frame, a chain wheel for discharging of the side bearing is used for conveying a carrier, the stacking manipulator 9 is in butt joint with the blanking line body 8, and a transfer tool for transferring the side bearing to the stacking pallet is used.
Preferably, the stacking manipulator 9 is arranged on a manipulator support 10, and a plurality of stacking pallets 11 are placed below the manipulator support 10. The stacking pallet 11 is positioned in front of the stacking manipulator, 3 sets of the stacking pallet are used for carrying the detected side bearing, and the servo stacking manipulator 9 transfers the detected side bearing to the stacking pallet 11
Preferably, the blanking line body 8 and the stacking manipulator 9 are electrically connected with the PLC automatic control system 12. The blanking line body 8 can adopt the existing structure and consists of a frame, a transmission chain, a gear motor, a transmission shaft, a bearing seat and other mechanisms.
Preferably, the floating jig 3 is fixedly arranged below the working table plate 2, and the top surface of the floating jig 3 is flush with the top surface of the working table plate 2. The floating jig 3 is pushed by the air cylinder to slide left and right, the top surface of the floating jig 3 is parallel to the bedplate surface, and the elastic side bearing to be detected is pushed onto the floating jig 3 by the bedplate surface.
Manually feeding the lower side bearing onto the side bearing floating jig 3 of the test feeding station 4, and checking the validity period; starting a measuring button, and automatically sliding the floating jig 3 into the test feeding station 4 by transferring the floating jig by an air cylinder; the servo test mechanism 5 automatically performs downlink test, and the servo test mechanism 5 automatically withdraws after the test is finished; displaying a test result; the qualified products slide onto the blanking line body 8 by the pneumatic material moving manipulator, the unqualified products alarm and automatically return to the upper station by the side bearing floating jig 3 to remind the manual treatment; the blanking line body 8 automatically transfers the side bearing to the blanking position at the tail end of the line body through a conveying chain, the servo stacking manipulator 9 automatically descends to grab materials, and the side bearing is transferred to the three stacks of stacking pallets 11 and sequentially performs line-by-line stacking and stacking.
The preferred embodiments of the present utility model have been described in detail, but the present utility model is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model, and the various changes are included in the scope of the present utility model.
Claims (6)
1. The utility model provides a lower side bearing automated inspection equipment which characterized in that: including frame (1), floating tool (3), servo-test mechanism (5) and ejection of compact system, frame (1) is the load carrier, work platen (2) are equipped with to frame (1) top cloth, floating tool (3) and servo-test mechanism (5) are all fixed to be set up on work platen (2), work platen (2) surface, the position below servo-test mechanism (5) are provided with test material loading station (4), test material loading station (4) with floating tool (3) position corresponds the setting, ejection of compact system sets up one side of frame (1), is connected with test material loading station (4) and sets up, be provided with dust collecting system (6) on the work platen, be provided with PLC automatic control system (12) in frame (1), PLC automatic control system (12) and floating tool (3), servo-test mechanism (5) electric connection.
2. The automatic lower side bearing detection apparatus of claim 1, wherein: the dust collection system comprises a dust collection cover (7) and a high-pressure dust collection fan, wherein the dust collection cover (7) is fixedly arranged on the working table plate (2), the dust collection cover (7) is a concave cover plate, the dust collection cover (7) is arranged along the edge of the working table plate (2), and the high-pressure dust collection fan is connected with the back of the dust collection cover (7) through a dust collection pipeline.
3. The automatic lower side bearing detection apparatus of claim 1, wherein: the discharging system comprises a discharging line body (8) and a stacking manipulator (9), wherein the discharging line body (8) is fixedly connected with one side of the frame (1), and the stacking manipulator (9) is arranged on one side, far away from the frame (1), of the discharging line body (8).
4. A lower side bearing automatic detection apparatus as in claim 3, wherein: the stacking manipulator (9) is arranged on the manipulator support (10), and a plurality of stacking pallets (11) are arranged below the manipulator support (10).
5. A lower side bearing automatic detection apparatus as in claim 3, wherein: the discharging line body (8) and the stacking manipulator (9) are electrically connected with the PLC automatic control system (12).
6. The automatic lower side bearing detection apparatus of claim 1, wherein: the floating jig (3) is fixedly arranged below the working table plate (2), and the top surface of the floating jig (3) is flush with the top surface of the working table plate (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322371945.1U CN220751237U (en) | 2023-09-01 | 2023-09-01 | Automatic detection equipment for lower side bearing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322371945.1U CN220751237U (en) | 2023-09-01 | 2023-09-01 | Automatic detection equipment for lower side bearing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220751237U true CN220751237U (en) | 2024-04-09 |
Family
ID=90557250
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322371945.1U Active CN220751237U (en) | 2023-09-01 | 2023-09-01 | Automatic detection equipment for lower side bearing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220751237U (en) |
-
2023
- 2023-09-01 CN CN202322371945.1U patent/CN220751237U/en active Active
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