CN220745739U - Integrated factory equipment for livestock and poultry manure fermentation - Google Patents

Abstract

The utility model discloses integrated factory equipment for fermenting livestock and poultry manure, which comprises: the device comprises a gas filtering device, a heating device, a groove type turning machine device, a water bubble manure dry-wet separation device, a photovoltaic power generation device and a control device, wherein the gas filtering device is connected with the heating device, the heating device is connected with the groove type turning machine device, the groove type turning machine device is connected with the water bubble manure dry-wet separation device, the water bubble manure dry-wet separation device is connected with the photovoltaic power generation device, and the groove type turning machine device is further connected with the control device. The utility model has the advantages that: the device has the advantages of simple structure and reasonable process, utilizes the characteristic that part of beneficial microorganisms can promote the quick decomposition of organic wastes such as livestock manure, and adopts a unique pool type continuous aerobic fermentation technology to quickly decompose, remove water, sterilize and deodorize the organic wastes, thereby achieving the purposes of harmless, recycling and reduction treatment.

Description

Integrated factory equipment for livestock and poultry manure fermentation

Technical Field

The utility model relates to the technical field of agricultural livestock and poultry manure treatment, in particular to integrated factory equipment for livestock and poultry manure fermentation.

Background

The fertilizer is one kind of material for providing one or more than one plant essential nutrient elements, improving soil property and improving soil fertility level, is one of the material bases of agricultural production, mainly comprises ammonium phosphate fertilizer, macroelement water-soluble fertilizer, macroelement fertilizer, biological fertilizer, organic fertilizer, multidimensional field energy concentrated organic fertilizer and the like, and the livestock manure mainly refers to rural solid wastes produced in livestock and poultry farming industry, including pig manure, cow manure, sheep manure, chicken manure, duck manure and the like, and can be composted and fermented into fertilizer, the composting is also called composting treatment, and refers to a biochemical process for controllably promoting the conversion of degradable organic matters in the solid wastes into stable humus by utilizing microorganisms widely existing in nature.

At present, livestock and poultry manure equipment is equipment formulated by fixing the height of a fermentation layer and fixing the type of livestock and poultry, the whole equipment is of a building structure and needs on-site secondary assembly, the on-site secondary assembly workload of the equipment is large, the accompanying heat preservation effect is poor, the fermentation time is long, and the problems of waste of heating energy, incapability of treating odor and the like in the whole fermentation temperature control are solved. The existing market fermentation equipment has larger difficulty in equipment maintenance and repair, and is not easy to find problems faster and solve the problems. Livestock and poultry facilities are limited in development in many ways according to the above points.

Disclosure of Invention

The utility model provides integrated factory equipment for fermenting livestock and poultry manure, which solves the problems that the test result of the existing test device is not suitable for safety risk assessment and a sample cannot be heated.

According to one aspect of the present utility model, there is provided an integrated plant for fermenting livestock and poultry manure, comprising: the device comprises a gas filtering device, a heating device, a groove type turning machine device, a water bubble manure dry-wet separation device, a photovoltaic power generation device and a control device, wherein the gas filtering device is connected with the heating device, the heating device is connected with the groove type turning machine device, the groove type turning machine device is connected with the water bubble manure dry-wet separation device, the water bubble manure dry-wet separation device is connected with the photovoltaic power generation device, and the groove type turning machine device is further connected with the control device.

The integrated factory equipment for fermenting the livestock and poultry manure adopts a high-integration mode, and the organic fertilizer pool type continuous fermentation turning pile is adopted, so that the oxygen supply penetrating power of a material layer is strong, the aerobic fermentation is uniform, and the side surface of the fermentation pool is provided with the fixed copper sliding contact cable, so that the integrated factory equipment is safe, reliable, durable and convenient to maintain. The device has compact structure and reasonable process, utilizes the characteristic that part of beneficial microorganisms can promote the quick decomposition of organic wastes such as livestock manure, and adopts a unique pool type continuous aerobic fermentation technology to quickly decompose, remove water, sterilize and deodorize the organic wastes, thereby achieving the purposes of harmless, recycling and reduction treatment. Low energy consumption and stable product quality. The intelligent automatic control fermentation material turning process, under the action of the longitudinal and transverse travelling mechanism, enables the fermentation material to generate certain turning displacement in the tank, and the material regularly makes continuous zero-distance progressive backward movement in the tank, thereby forming a continuous aerobic fermentation process. The integrated digital factory can be spliced according to the site requirement while the tightness of the equipment is ensured, so that the integrated digital factory can meet the production requirement. The utility model can effectively solve the problems of difficult operation, difficult odor treatment and high electricity cost.

The foregoing description is only an overview of the present utility model, and is intended to be implemented in accordance with the teachings of the present utility model in order that the same may be more clearly understood and to make the same and other objects, features and advantages of the present utility model more readily apparent.

Drawings

Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the utility model. Also, like reference numerals are used to designate like parts throughout the figures. In the drawings:

FIG. 1 is a schematic diagram of a left side view of an integrated plant for fermenting livestock and poultry manure in a door opening state;

FIG. 2 is a schematic top view of the present utility model;

FIG. 3 is a schematic view of the interior of the front view of the present utility model (with the front wall panel and reservoir Chi Gangban removed);

FIG. 4 is a schematic diagram of the top view of the present utility model shown inside (with the exterior siding removed and the top steel sheet);

FIG. 5 is a schematic view of the internal guide of the electronic control device of the present utility model;

FIG. 6 is a schematic illustration of the southwest axially inner portion of the present utility model;

FIG. 7 is a schematic front view of the present utility model;

FIG. 8 is a schematic view of the left side view door closing state of the present utility model;

FIG. 9 is a schematic illustration of the northwest axis of the present utility model.

Reference numerals indicate

1-turning device 2-turning shaft motor 3-winding motor 4-cable winding device

5-solid-liquid separation unit 6-tillage machine electric device 7-sludge pump 8-water-soaking manure storage tank 9-solar daylighting panel 10-rolling shutter type equipment factory door 11-gas pipeline

12-spray tower gas filter 13-electric control device 14-heat supply air supply device

15-heating blast pipe 16-high transparent PC sunlight endurance plate 17-monitoring camera

Detailed Description

Exemplary embodiments of the present utility model will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present utility model are shown in the drawings, it should be understood that the present utility model may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the utility model to those skilled in the art.

Referring to fig. 1 to 9, the integrated factory equipment for fermenting livestock and poultry manure of the present utility model comprises: the device comprises a turnover throwing device, a motor on the turnover throwing device, a turnover throwing shaft impeller, a knife roller rotating at high speed, a cable winding device, a solid-liquid separation unit, a slurry pump, a screen, a drain pipe, a separator, a turnover tillage machine control device, a sludge pump and a solid-liquid separation unit, wherein the motor on the upper is linked with the turnover throwing shaft impeller, the knife roller rotating at high speed turns, breaks and throws materials backwards to realize turnover throwing, the other motor is responsible for equipment walking and the cable winding device is matched with the walking motor for use, the excrement is pumped to the host through the slurry pump without blocking, the water in the materials is extruded out of the screen under the action of side pressure belt filtration through the extrusion spiral auger to flow out of the screen, the separator continuously pushes the excrement to the front of the host, the turnover tillage machine control device is connected with the solid-liquid separation unit for synchronous use, the bubble excrement storage pond, solar panel is connected in electrical system, rolling up curtain formula equipment factory door, gas piping is used for connecting gas filter equipment, spray column gas filter equipment, absorb the inside gas of factory building equipment through the wind distribution device and pass through tower spray zone lower part, after the flue gas passes through the tray, by evenly distributed to whole spray column cross-section, except making the main spray zone flue gas evenly distributed, the spray column tray still makes flue gas and absorption liquid or washing liquid obtain abundant contact in the liquid film region on the tray, spray column defroster is arranged in the last upper portion that sprays the subassembly in spray column top. After passing through the circulating slurry spraying layer, the flue gas continuously flows through the demister, and liquid drops are remained on the baffle due to the inertia effect. Because the retained liquid drops also contain solid matters, the risk of scaling on the baffle exists, the cleaning is needed regularly, the contained slurry mist drops are removed, the electric control device comprises a solar storage battery, a voltage stabilizer, an inverter, a battery controller and a 4G router (for providing a connecting bridge for the control device, realizing the real-time setting and monitoring of the working condition of control equipment, alarming and remote expert assistance, statistics report form, knowledge base management, production management and system management), a monitoring display, a heat supply and air supply device realizes the direct oxygen supply and heating of substances, so that the heat supply and air supply device circularly heats the substances at high temperature, finally, the purpose of saving energy is achieved, a heat supply and air supply pipe is connected with the heat supply and air supply device, the fermentation tank can be heated up quickly, oxygen is added into the manure layer, a high transparent PC sunlight endurance plate is connected with the control device for interaction by the monitoring camera.

Specifically, the integrated factory equipment for fermenting livestock and poultry manure comprises an independent gas filtering device. The device comprises a circulating fan, a spray absorption unit and a flue gas circulating air channel. The spray absorption unit mainly comprises a filler, a spray module, a demisting module, a spray liquid circulating pump and a spray tower. The filler is mainly used as an air distribution device and is arranged at the lower part of a spraying area of the spray tower, and after passing through the tray, the flue gas is uniformly distributed to the section of the whole spray tower. The air distribution device is necessary for improving the absorption efficiency, and besides the flue gas in the main spraying area is uniformly distributed, the tray of the spraying tower also enables the flue gas to be fully contacted with the absorption liquid or the washing liquid in the liquid film area on the tray. The tray structure is a perforated plate with a separation cofferdam, the tray is divided into plates which are convenient to enter and exit from a manhole of the spray tower, and the plates are horizontally placed on a tray supporting structure.

Specifically, the defogging module is used for separating liquid drops carried by the flue gas. The spray tower demister is arranged at the upper part of the last spray assembly at the top of the spray tower. After passing through the circulating slurry spraying layer, the flue gas continuously flows through the demister, and liquid drops are remained on the baffle due to the inertia effect. Since the retained droplets also contain solids, there is a risk of fouling the baffles, and periodic cleaning is required to remove the slurry droplets contained therein.

Specifically, the spray liquid circulating pump is arranged beside the spray tower and is used for recycling spray liquid in the spray tower. The centrifugal pump includes pump casing, impeller, shaft, guide bearing, outlet elbow, bottom board, inlet, sealing box, shaft seal, base frame, anchor bolt, mechanical seal, pipeline, valve, in-situ instrument and motor. The working principle is that centrifugal force generated when the impeller rotates at high speed enables fluid to obtain energy, namely, after the fluid passes through the impeller, pressure energy and kinetic energy can be improved, so that the fluid can be conveyed to a high place or a distance. At the same time, negative pressure is formed at the inlet of the pump, so that fluid can be continuously sucked. The pump head is made of corrosion-resistant materials. The slurry recirculation system is made of units, and a washing liquid circulating pump is matched with the spraying layer. After the circulating system is used for a period of time, the circulating liquid wastewater is finally discharged into a wastewater treatment tank.

Specifically, the spray tower body adopts a glass fiber reinforced plastic structure. In the aspect of the design of the glass fiber reinforced plastic shell, the comprehensive factors that the working environment is quite severe and works under acidic corrosion for a long time are considered, the pressure of the tower body and the solution pressure are born, the wind pressure during working is born, namely, the corrosion resistance is good, the high tensile strength and the high compressive strength are kept, the glass fiber reinforced plastic tower body is produced and manufactured by adopting a mechanical winding process, the strength is high, the quality is reliable, and the performance is good.

Specifically, the integrated factory equipment for fermenting livestock and poultry manure comprises an independent groove type turner device. The groove type turning machine device comprises a turning machine, a power unit, a transmission unit, a walking unit and a frame.

Specifically, the turner is driven by electricity. The working principle is that a knife roller rotating at a high speed of the turning machine turns, breaks and throws the material backwards to realize turning work. The main groove depth of the groove type turning machine is 0.7-2.5m, and the ventilation pipes and the heating pipes are paved on the two sides of the groove to increase ventilation capacity and temperature. Along with the progress of control technology, the temperature, oxygen supply, turning times and the like are required to be intelligently controlled in the turning process, so that the fermentation efficiency is improved, the fermentation period is shortened, and the loss caused by human factors, such as organic matter waste caused by over-fermentation, insufficient decomposition, and the problems of seedling burning, soil pollution and the like caused by applying an organic fertilizer which is not thoroughly fermented into the ground, are reduced.

Specifically, the integrated factory equipment for fermenting livestock and poultry manure comprises an independent wet-dry separation device for the water-soaked manure. The solid-liquid separation unit is arranged on the frame of the turner and synchronously moves with the walking unit. Excrement and urine is pumped to the host computer through no stifled thick liquid pump, pushes away the host computer place ahead of excrement and urine through extrusion spiral auger, and the moisture in the material extrudes the mesh screen under the effect that the limit pressure area was strained, flows the drain pipe, and the separating centrifuge is constantly pushed away excrement and urine to the host computer place ahead, and host computer place ahead pressure constantly increases, when being big to a certain extent, just pushes up the discharge opening, extrudes the extrusion mouth, reaches the purpose of extrusion ejection of compact, through the balancing weight of host computer below, can adjust work efficiency and moisture content according to the user demand.

Specifically, the integrated factory equipment for fermenting livestock and poultry manure comprises an independent photovoltaic power generation device, wherein the photovoltaic power generation device mainly comprises a solar panel, a storage battery and a photovoltaic inverter.

In particular, the photovoltaic cell is also referred to as a solar cell. It is a semiconductor device that converts sunlight into direct current using the photoelectric effect. Practically, all solar cells are photodiodes made of semiconductor materials such as silicon. Photons in sunlight strike the solar cell and are absorbed by the semiconductor material. When solar cells are connected in series, their voltage increases as much as the number of cells connected in series. But the current remains unchanged. When the cells are connected in parallel, the voltage remains constant, the same as one cell, but the current increases exponentially. Only when their voltages are the same, the cells, modules or panels can be connected in parallel.

In particular, the SPV array is connected to a battery. In a sunny period, the panel will generate electricity to charge the battery. But when there is no sunlight or at night, current will attempt to flow in the reverse direction, i.e. from the cell to the array. This may damage the array. Therefore, in order to avoid such a reverse current flow, a blocking diode is used.

Specifically, the voltage output of the photovoltaic panel varies according to the intensity of sunlight. This can lead to fluctuations in the load current. The voltage regulator will ensure that the voltage ripple remains within a specified range.

In particular, the inverter converts it to alternating current, and since the power generated by the photovoltaic array is direct current, the inverter is used so that the present application can easily utilize it. The inverter units, which are equipped with different protection devices, ensure the safety of the system and automatically switch the load and the available power.

In particular, the accumulator is used for storing solar energy. They are the most important components in solar photovoltaic systems. The success of solar photovoltaic systems depends largely on the battery storage system.

In particular, the battery controller is a device that ensures that battery charging is performed in the correct manner. They control the charging current and protect the battery from overcharging. This is accomplished by continuously monitoring the battery current, voltage and temperature.

Specifically, in the grid-connected system, the electric energy generated by the photovoltaic array is directly supplied to the equipment alternating current load. When the power generation exceeds the load demand, the system becomes part of a large network. In this system, when the power generated by the photovoltaic array exceeds the local load requirements, power will be supplied to the auxiliary equipment. The energy meter is used to monitor the energy supplied.

Specifically, the integrated factory equipment for fermenting livestock and poultry manure comprises a control device (Yinuozhen cloud) device. The control device auxiliary device mainly comprises a 4G router and a camera.

Specifically, the control device (intelligent network control center system) is a remote management and supervision system based on the internet of things technology. The cloud platform is developed automatically by a product research and development team according to the management requirement and the management pain point of environmental management supporting equipment of a village and a town in a one-no environment; through the big data statistics, analysis and operation functions of the platform, wings of an AI can be inserted into a village and town environmental treatment equipment control system, and an AI running mode is provided for the village and town environmental treatment equipment control system to cope with countless complex working conditions; the platform supports all series of product access in a nuo environment, including toilet improvement, integrated sewage, purification tanks, livestock and poultry manure equipment, sodium hypochlorite equipment, rural safety drinking water equipment and the like.

The control device comprises a control device functional module, a control device functional module and a control device functional module, wherein the control device functional module comprises equipment working condition real-time setting and monitoring, alarm, remote expert assistance, statistical report forms, knowledge base management, production management and system management.

Specifically, the working condition of the equipment is set and monitored in real time. The system can realize the monitoring of the running state of the whole unattended equipment, provide a high-definition monitoring picture for customers, clearly inquire the equipment condition in the water treatment station and the environmental change around the pump station, and perform automatic and manual conversion control on the split pictures, including fans, water pumps, automatic control valves and the like.

Specifically, the alarm and remote expert assist. The system finds out that the fault combines with the suggestion of the senior expert group to send specific alarm information to the mobile phone of the appointed personnel, so that the related maintainers can know the condition of the equipment at the first time after receiving the alarm short message, and the corresponding measures are processed in time.

Specifically, the statistics are presented. And counting various historical operation data of the access platform, automatically generating a report according to the summarized value, providing various parameter bases for equipment management, and supporting the storage and inquiry of various monitoring information, control information, alarm information and operation information. And information management is carried out on all the networked water treatment equipment, so that the equipment maintenance complete record is realized.

Specifically, the knowledge base management has knowledge information input, modification, deletion, inquiry and other information functions; and carrying out induction management on information such as related knowledge, establishing a unified knowledge information centralized storage platform, keeping continuous update of information in a knowledge base, and providing basic information service.

Specifically, the production management has the functions of inputting, modifying, deleting, inquiring and the like of production information; the structure of the station organization is known and mastered in time, and the management of the stations in the future is facilitated.

Specifically, the system management has the functions of inputting, modifying, deleting, inquiring and the like of personnel management information; configuring authority management, entering a system in different roles, and distributing different access authorities; and (3) task management, namely giving instructions to related personnel through system notification, and distributing tasks.

The utility model can realize safety, reliability, durability and convenient maintenance. The device has compact structure and reasonable process, utilizes the characteristic that part of beneficial microorganisms can promote the quick decomposition of organic wastes such as livestock manure, and adopts a unique pool type continuous aerobic fermentation technology to quickly decompose, remove water, sterilize and deodorize the organic wastes, thereby achieving the purposes of harmless, recycling and reduction treatment. Low energy consumption and stable product quality. The intelligent automatic control fermentation material turning process, under the action of the longitudinal and transverse travelling mechanism, enables the fermentation material to generate certain turning displacement in the tank, and the material regularly makes continuous zero-distance progressive backward movement in the tank, thereby forming a continuous aerobic fermentation process.

It should also be noted that the exemplary embodiments mentioned in this disclosure describe some methods or systems based on a series of steps or devices. However, the present utility model is not limited to the order of the above-described steps, that is, the steps may be performed in the order mentioned in the embodiments, or may be performed in a different order from the order in the embodiments, or several steps may be performed simultaneously.

In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the utility model may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.

Similarly, it should be appreciated that in the above description of exemplary embodiments of the utility model, various features of the embodiments of the utility model are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. However, the disclosed method should not be construed as reflecting the intention: i.e., the claimed utility model requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this utility model.

Those skilled in the art will appreciate that the modules in the apparatus of the embodiments may be adaptively changed and disposed in one or more apparatuses different from the embodiments. The modules or units or components of the embodiments may be combined into one module or unit or component and, furthermore, they may be divided into a plurality of sub-modules or sub-units or sub-components. Any combination of all features disclosed in this specification (including any accompanying claims, abstract and drawings), and all of the processes or units of any method or apparatus so disclosed, may be used in combination, except insofar as at least some of such features and/or processes or units are mutually exclusive. Each feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise.

Furthermore, those skilled in the art will appreciate that while some embodiments herein include some features but not others included in other embodiments, combinations of features of different embodiments are meant to be within the scope of the utility model and form different embodiments. For example, in the following claims, any of the claimed embodiments can be used in any combination.

It should be noted that the above-mentioned embodiments illustrate rather than limit the utility model, and that those skilled in the art will be able to design alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word "comprising" does not exclude the presence of elements or steps not listed in a claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. The utility model may be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In the unit claims enumerating several means, several of these means may be embodied by one and the same item of hardware. The use of the words first, second, third, etc. do not denote any order. These words may be interpreted as names. The steps in the above embodiments should not be construed as limiting the order of execution unless specifically stated.

Claims (10)

1. An integrated plant for fermenting livestock and poultry manure, comprising: the device comprises a gas filtering device, a heating device, a groove type turning machine device, a water bubble manure dry-wet separation device, a photovoltaic power generation device and a control device, wherein the gas filtering device is connected with the heating device, the heating device is connected with the groove type turning machine device, the groove type turning machine device is connected with the water bubble manure dry-wet separation device, the water bubble manure dry-wet separation device is connected with the photovoltaic power generation device, and the groove type turning machine device is further connected with the control device.

2. The integrated factory equipment for fermenting livestock and poultry manure according to claim 1, wherein the gas filtering device comprises a circulating fan, a spray absorption unit and a smoke circulating air channel which are connected with each other, the spray absorption unit mainly comprises a filler, a spray module, a demisting module, a spray liquid circulating pump and a spray tower, the filler is mainly used as a wind distribution device and is arranged at the lower part of a spray area of the spray tower, smoke is uniformly distributed to the section of the whole spray tower after passing through a tray, the demisting module is arranged at the upper part of the last spray assembly at the top of the spray tower, and the spray liquid circulating pump is arranged beside the spray tower and is used for recirculating spray liquid in the spray tower.

3. The integrated plant for fermenting livestock and poultry manure according to claim 2, wherein the spray tower body adopts a glass fiber reinforced plastic structure.

4. The integrated factory equipment for fermenting livestock and poultry manure according to claim 1, wherein the groove type turner device comprises a turner, a power unit, a transmission unit, a walking unit and a frame which are connected with each other, the groove depth of the turner is 0.7-2.5m, and ventilation pipes and heating pipes are paved on two sides of the groove.

5. The integrated plant for fermenting livestock and poultry manure according to claim 4, wherein the wet-dry separation device comprises a water-bubble manure storage tank and a solid-liquid separation unit, the solid-liquid separation unit is arranged on the frame and moves synchronously with the walking unit, and manure in the water-bubble manure storage tank is pumped to the host machine through a non-blocking slurry pump.

6. The integrated plant for fermentation of livestock and poultry manure according to claim 1, wherein the photovoltaic power generation device comprises a solar panel, a storage battery and a photovoltaic inverter which are connected with each other.

7. The integrated plant for the fermentation of livestock and poultry manure according to claim 1, wherein the heating device is composed of a pipeline heating fan.

8. The integrated plant for the fermentation of livestock and poultry manure of claim 1, wherein the control device is composed of a camera, a 4G router and a cloud platform.

9. The integrated plant for the fermentation of livestock and poultry manure of claim 8, wherein the plurality of plant are connected in series to form a large plant.

10. The integrated plant for the fermentation of livestock and poultry manure according to claim 9, wherein the outside of the plant is composed of a plurality of high transparent PC sunlight-resistant plates.