CN220744680U - Gantry type loading machine and loading system - Google Patents

Abstract

The utility model relates to the technical field of loading equipment, in particular to a gantry loading machine and a loading system. Gantry loader, comprising: the device comprises a support frame, wherein a track is arranged on the support frame, a traversing trolley is arranged on the support frame, the traversing trolley is in sliding connection with the track, and a lifting mechanism is arranged on the traversing trolley; the transverse moving motor is arranged on the support frame and is positioned in the middle of the support frame; the transmission mechanism is arranged on the support frame and connected with the traversing trolley and the traversing motor, and the traversing motor drives the transmission mechanism to move and drives the traversing motor to reciprocate in the extending direction of the track; the walking mechanism is arranged at the bottom of the supporting frame. The gantry loading machine can be effectively utilized to realize loading, so that the increase of production and labor cost is reduced, the labor intensity of loading and unloading vehicles is reduced, the loading efficiency is improved, and the current social development is satisfied.

Description

Gantry type loading machine and loading system

Technical Field

The utility model relates to the technical field of loading equipment, in particular to a gantry loading machine and a loading system.

Background

Along with the development of society, many enterprises need to load the whole material in the flatbed, and the loading adopts the form of manual fork truck in most, carries out the loading from freight train both sides, and each enterprise has production and cost of labor's increase, and manual loading and unloading car has intensity of labour to be big, and the loading inefficiency scheduling drawback, and manual loading is more and more unable to satisfy current stage social development.

Disclosure of Invention

Therefore, the utility model aims to solve the technical problems of high labor intensity and low loading efficiency of the manual loading and unloading vehicle in the prior art, and provides a gantry loading machine and a loading system.

In order to solve the technical problems, the utility model provides a gantry type loading machine, which comprises: the device comprises a support frame, wherein a track is arranged on the support frame, a traversing trolley is arranged on the support frame, the traversing trolley is in sliding connection with the track, and a lifting mechanism is arranged on the traversing trolley; the transverse moving motor is arranged on the support frame and is positioned in the middle of the support frame; the transmission mechanism is arranged on the support frame and connected with the traversing trolley and the traversing motor, and the traversing motor drives the transmission mechanism to move and drives the traversing motor to reciprocate in the extending direction of the track; the walking mechanism is arranged at the bottom of the supporting frame.

Further, the transverse trolley is provided with two transverse trolleys which are symmetrically arranged at two ends of the supporting frame.

Further, the transmission mechanism includes: the driving chain wheels are arranged in the middle of the supporting frame and are connected with the transverse moving motor; the driven chain wheels are symmetrically arranged at two ends of the supporting frame; and the opening chain is sleeved on the driving sprocket and the driven sprocket, and two ends of the opening chain are connected with the transverse trolley.

Further, the traversing carriage includes: the upper plate is arranged on the track, and the opening chain is connected with two ends of the upper plate; the outer frame is arranged perpendicular to the upper plate, and the lifting mechanism is arranged on the outer frame; and the fork is arranged at the bottom of the lifting mechanism.

Further, the lifting mechanism includes: the lifting oil cylinder is arranged on the outer frame; the chain wheel connecting shaft is arranged at one end of the lifting oil cylinder, and movable pulleys are arranged at two ends of the chain wheel connecting shaft; and the lifting chain is sleeved on the chain wheel connecting shaft, one end of the lifting chain is connected with the lifting oil cylinder, and the other end of the lifting chain is connected with the fork.

Further, a fixed plate is arranged on the outer frame, the lifting oil cylinder is arranged on the fixed plate, and the lifting chain is connected with the fixed plate.

Further, the traversing carriage further comprises: the sliding frame is arranged at one end, far away from the lifting oil cylinder, of the lifting oil cylinder; the inclined oil cylinder is arranged at the bottom of the sliding frame; and one end of the swing mechanism is connected with the inclined oil cylinder, and the other end of the swing mechanism is connected with the truck.

Further, the support frame includes: the two main beams are arranged, the rails are arranged on the main beams, the middle part of the main beam is provided with a middle beam, and the transverse moving motor is arranged on the middle beam; the driven chain wheels are arranged on the side cross beams; the side brackets are symmetrically arranged at the bottom of the main beam.

Further, the travelling mechanism is a universal wheel arranged at the bottom of the support frame.

The utility model also provides a loading system, which comprises the gantry loading machine.

The technical scheme of the utility model has the following advantages:

1. the utility model provides a gantry type loading machine, which comprises: the device comprises a support frame, wherein a track is arranged on the support frame, a traversing trolley is arranged on the support frame, the traversing trolley is in sliding connection with the track, and a lifting mechanism is arranged on the traversing trolley; the transverse moving motor is arranged on the support frame and is positioned in the middle of the support frame; the transmission mechanism is arranged on the support frame and connected with the traversing trolley and the traversing motor, and the traversing motor drives the transmission mechanism to move and drives the traversing motor to reciprocate in the extending direction of the track; the walking mechanism is arranged at the bottom of the supporting frame.

Through setting up the track on the support frame, set up sideslip motor and drive mechanism on the support frame, utilize sideslip motor drive mechanism motion, and then drive sideslip dolly and remove along orbital extending direction. The lifting mechanism is arranged on the traversing trolley, can perform lifting movement when loading materials, and is matched with the track, so that the loading function of the traversing trolley is realized; meanwhile, the gantry loading machine can be effectively utilized to realize loading by matching with the travelling mechanism arranged at the bottom of the supporting frame, so that the increase of production and labor cost is reduced, the labor intensity of loading and unloading vehicles is reduced, the loading efficiency is improved, and the current social development is satisfied.

2. According to the gantry type car loader provided by the utility model, two transverse moving trolleys are symmetrically arranged at two ends of the supporting frame. The two traversing trolleys are symmetrically arranged, so that the loading efficiency is improved.

3. According to the gantry type car loader provided by the utility model, the outer frame is provided with the fixed plate, the lifting oil cylinder is arranged on the fixed plate, and the lifting chain is connected with the fixed plate.

4. The utility model provides a gantry type loading machine, wherein the transverse trolley further comprises: the sliding frame is arranged at one end, far away from the lifting oil cylinder, of the lifting oil cylinder; the inclined oil cylinder is arranged at the bottom of the sliding frame; and one end of the swing mechanism is connected with the inclined oil cylinder, and the other end of the swing mechanism is connected with the truck. In the in-service use process, lifting movement is performed through the lifting oil cylinder, so that lifting movement is performed by the lifting chain in the tunnel, lifting movement is performed by the fork is driven finally, the height of the fork relative to the material is adjusted, the position of the fork which can accurately correspond to the material is ensured, and the fork is convenient to assemble and disassemble.

5. The walking mechanism of the gantry type car loader provided by the utility model is a universal wheel arranged at the bottom of the support frame. The arrangement of the universal wheels provides portability of the support frame, so that the support frame can be moved to any position needing to be assembled and disassembled.

The summary is provided to introduce a selection of concepts in a simplified form that are further described below in the detailed description. This summary is not intended to identify key features or essential features of the disclosure, nor is it intended to be used to limit the scope of the disclosure.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present utility model, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of a gantry loader provided by the utility model;

fig. 2 is a schematic structural view of a transmission mechanism of a gantry loader provided by the utility model;

fig. 3 is a schematic structural view of a lifting mechanism of a gantry loader provided by the utility model;

fig. 4 is a schematic structural view of a fixing plate of a gantry loader provided by the utility model;

fig. 5 is a schematic structural view of a supporting frame of a gantry loader provided by the utility model.

Reference numerals illustrate:

1-a supporting frame; 11-main beams; 12-middle beams; 13-side cross beams; 14-side brackets;

2-track;

3-a traversing trolley; 31-upper plate; 32-an outer frame; 33-forks; 34-carriage; 35-tilting cylinder; 36-a swing mechanism;

4-a lifting mechanism; 41-lifting oil cylinder; 42-a sprocket connecting shaft; 43-a movable pulley; 44-lifting chain; 45-fixing plates;

5-a traversing motor;

6-a transmission mechanism; 61-a drive sprocket; 62-driven sprocket; 63-an open chain;

7-a travelling mechanism.

Detailed Description

Hereinafter, only certain exemplary embodiments are briefly described. As will be recognized by those of skill in the pertinent art, the described embodiments may be modified in various different ways without departing from the spirit or scope of the present disclosure. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive.

In the description of the present disclosure, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present disclosure and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present disclosure. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present disclosure, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

In the description of the present disclosure, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected, mechanically connected, electrically connected, or communicable with each other; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the terms in this disclosure will be understood by those of ordinary skill in the art as the case may be.

In this disclosure, unless expressly stated or limited otherwise, a first feature being "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other by way of additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is less level than the second feature.

The following disclosure provides many different embodiments, or examples, for implementing different structures of the disclosure. In order to simplify the present disclosure, components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present disclosure. Furthermore, the present disclosure may repeat reference numerals and/or letters in the various examples, which are for the purpose of brevity and clarity, and which do not themselves indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.

The preferred embodiments of the present disclosure are described below in conjunction with the accompanying drawings, it being understood that the preferred embodiments described herein are for purposes of illustration and explanation only and are not intended to limit the present disclosure.

Referring to fig. 1 to 5, the present utility model provides a gantry loader, comprising: the device comprises a support frame 1, wherein a track 2 is arranged on the support frame 1, a traversing trolley 3 is arranged on the support frame 1, the traversing trolley 3 is in sliding connection with the track 2, and a lifting mechanism 4 is arranged on the traversing trolley 3; the transverse moving motor 5 is arranged on the support frame 1 and is positioned in the middle of the support frame 1; the transmission mechanism 6 is arranged on the support frame 1 and is connected with the traversing trolley 3 and the traversing motor 5, and the traversing motor 5 drives the transmission mechanism 6 to move and drives the traversing motor 5 to reciprocate in the extending direction of the track 2; and the travelling mechanism 7 is arranged at the bottom of the support frame 1.

Through setting up track 2 on support frame 1, set up sideslip motor 5 and drive mechanism 6 on support frame 1, utilize sideslip motor 5 drive mechanism 6 motion, and then drive sideslip dolly 3 and remove along the extending direction of track 2. The lifting mechanism 4 is arranged on the traversing trolley 3, can perform lifting movement when loading materials, and is matched with the track 2, so that the loading function of the traversing trolley 3 is realized; meanwhile, the gantry loading machine can be effectively utilized to realize loading by matching with the travelling mechanism 7 arranged at the bottom of the support frame 1, so that the increase of production and labor cost is reduced, the labor intensity of loading and unloading vehicles is reduced, the loading efficiency is improved, and the current social development is satisfied.

In some alternative embodiments, the traversing carriage 3 has two traversing carriages symmetrically arranged at two ends of the supporting frame 1. The two traversing trolleys 3 are symmetrically arranged, so that the loading efficiency is improved.

In some alternative embodiments, the transmission mechanism 6 includes a drive sprocket 61 and a driven sprocket 62, and an open chain 63; the two driving sprockets 61 are provided, the two traverse motors 5 are provided, the two driving sprockets 61 are all arranged in the middle of the supporting frame 1, and the driving sprockets 61 are connected with the traverse motors 5, namely, the traverse motors 5 drive the driving sprockets 61 to rotate.

The driven chain wheels 62 are two, and the two driven chain wheels 62 are symmetrically arranged at two ends of the support frame 1;

the open chain 63 is sleeved on the driving sprocket 61 and the driven sprocket 62, and two ends of the open chain 63 are connected with the traversing trolley 3. The driving sprocket 61 can be driven to rotate through the rotation of the traversing motor 5, and then the opening chain 63 drives the sprocket to rotate, so that the opening chain 63 moves, and the traversing trolley 3 is driven to reciprocate along the extending direction of the track 2, and loading of the traversing trolley 3 is realized. In this process, since there are two traversing motors 5, the two traversing carriages 3 can move synchronously, and of course, one traversing motor 5 can be controlled to rotate respectively, and then one traversing carriage 3 can be controlled to load.

In some alternative embodiments, the traversing carriage 3 comprises an upper plate 31 and an outer frame 32, and a fork 33; wherein the upper plate 31 is arranged on the track 2, and the opening chain 63 is connected with two ends of the upper plate 31; the upper plate 31 is driven to move by the opening chain 63, so that the whole traversing trolley 3 is driven to move;

the outer frame 32 is arranged perpendicular to the upper plate 31, and the lifting mechanism 4 is arranged on the outer frame 32, namely, an installation platform is provided for the lifting mechanism 4 through the outer frame 32;

a fork 33 is provided at the bottom of the lifting mechanism 4, which fork 33 is used for loading and unloading materials.

In some alternative embodiments, the lifting mechanism 4 includes a lift cylinder 41 and sprocket connecting shaft 42, and a lift chain 44; wherein, the lifting cylinder 41 is arranged on the outer frame 32; the sprocket connecting shaft 42 is arranged at one end of the lifting cylinder 41, and movable pulleys 43 are arranged at two ends of the sprocket connecting shaft 42; the lifting chain 44 is sleeved on the sprocket connecting shaft 42, one end of the lifting chain 44 is connected with the lifting cylinder 41, and the other end is connected with the fork 33.

In the process of actual use, lifting movement is performed through the lifting oil cylinder 41, so that the lifting chain 44 is lifted in the pit, and finally the fork 33 is driven to lift, so that the height of the fork 33 relative to the material is adjusted, the position of the fork 33 accurately corresponding to the material is ensured, and the fork 33 is convenient to assemble and disassemble.

In some alternative embodiments, the outer frame 32 is provided with a fixing plate 45, the lifting cylinder 41 is disposed on the fixing plate 45, and the lifting chain 44 is connected with the fixing plate 45, that is, the connection of the lifting chain 44 is achieved, so that the lifting cylinder 41 is connected with the lifting chain 44.

In some alternative embodiments, the traversing carriage 3 further comprises a carriage 34 and tilt cylinder 35, and a swing mechanism 36; wherein the carriage 34 is arranged at one end of the lifting cylinder 41 away from the lifting cylinder 41; the inclined oil cylinder 35 is arranged at the bottom of the carriage 34; one end of the swing mechanism 36 is connected with the tilt cylinder 35, and the other end is connected with the truck. By the arrangement of the carriage 34 and the tilt cylinder 35, and the swinging mechanism 36, the connection of the lift chain 44 to the carriage 34 is achieved, and since the fork 33 is arranged on the carriage 34, the connection of the lift chain 44 to the fork 33 is achieved. Simultaneously, the inclined oil cylinder 35 and the swinging mechanism 36 are arranged between the carriage 34 and the fork 33, so that when loading is carried out, the inclined oil cylinder 35 stretches out to enable materials to form a certain angle with the ground, the falling of the goods delivering fork 33 can be effectively avoided, the inclined oil cylinder 35 is arranged between the carriage 34 and the swinging mechanism 36, the stroke and the pressure can be effectively reduced, a pin shaft sensor (not shown in the figure) is arranged between the carriage 34 and the swinging mechanism 36, the sensor can accurately judge whether the materials are placed on a truck or not, and all motors are controlled by adopting variable frequency speed regulation, so that stable operation in the loading process is facilitated.

In some alternative embodiments, the support frame 1 includes main beams 11 and side beams 13, and side brackets 14; the two main beams 11 are arranged, the track 2 is arranged on the main beams 11, a middle beam 12 is arranged in the middle of the main beams 11, and the transverse moving motor 5 is arranged on the middle beam 12; the side cross beams 13 are arranged at two ends of the main beam 11, and the driven sprocket 62 is arranged on the side cross beams 13; the two side brackets 14 are symmetrically arranged at the bottom of the main beam 11. The main beam 11, the side cross beam 13 and the side support 14 form a support frame 1 together, so that the function of supporting the traversing trolley 3 is achieved, and meanwhile, a moving space is provided for the movement of the traversing trolley 3.

In this embodiment, the running mechanism 7 is a universal wheel provided at the bottom of the support frame 1, and the arrangement of the universal wheel provides portability of the support frame 1, so that the support frame 1 can be moved to any position where it is required to be assembled or disassembled.

The gantry loader also comprises a laser distance sensor, a photoelectric sensor and a pin shaft sensor.

The specific working process of the gantry loading machine comprises the following steps: the material stops at the loading position, the traversing motor 5 drives the traversing carriage 3 and the lifting mechanism 4 through the driving chain wheel 61 to realize the travelling along the width direction of the truck, wherein, the idler wheels of the traversing carriage 3 are arranged in the track 2 of the supporting frame 1, so that the traversing carriage 3 is stable and efficient in the travelling process along the width direction of the truck, the two sides of the track 2 of the supporting frame 1 are respectively provided with a proximity sensor and a limit sensor, the travelling position of the horizontal moving mechanism is detected, the travelling is prevented, a laser distance sensor is arranged in the outer frame 32 of the lifting mechanism 4, on one hand, the traversing carriage 3 can be transversely moved to ensure a certain safety distance, on the other hand, the travelling distance of the traversing carriage 3 can be detected, and the swinging mechanism 36 is provided with a photoelectric sensor which jointly acts, so that the traversing motor 5 stops rotating, the fork 33 forks the goods, and the control system sends instructions, lifting the material to a certain height, judging the lifting height by installing a pull rope sensor on an outer frame 32 of a lifting mechanism 4, extending an inclined oil cylinder 35 to drive a swinging mechanism 36 and the material to swing a certain angle, detecting the outer frame 32 by a short-distance photoelectric sensor, judging the extension of the inclined oil cylinder 35, reversely rotating a traversing motor 5 to retreat the material to an initial position, walking a walking mechanism 7 along a preset track 2, installing a laser distance sensor on the walking mechanism 7 to detect the walking distance of the walking mechanism 7, waiting to walk to a truck initial position, positively rotating the traversing motor 5, installing a full-reflection photoelectric switch at the lower part of a carriage 34, waiting to detect the edge of a truck carriage, stopping rotating the traversing motor 5, descending the lifting mechanism 4, detecting the separation of the material from a fork 33 by a pin roll sensor, reversely rotating the traversing motor 5, the travelling mechanism 7 is retracted to the initial position.

The utility model also provides a loading system, which comprises the gantry loading machine.

It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. While still being apparent from variations or modifications that may be made by those skilled in the art are within the scope of the utility model.

Claims (8)

1. A gantry loader, comprising:

the device comprises a support frame (1), wherein a track (2) is arranged on the support frame (1), a traversing trolley (3) is arranged on the support frame (1), the traversing trolley (3) is in sliding connection with the track (2), and a lifting mechanism (4) is arranged on the traversing trolley (3);

the transverse moving motor (5) is arranged on the support frame (1) and is positioned in the middle of the support frame (1);

the transmission mechanism (6) is arranged on the support frame (1), is connected with the traversing trolley (3) and the traversing motor (5), and the traversing motor (5) drives the transmission mechanism (6) to move and drives the traversing motor (5) to reciprocate in the extending direction of the track (2);

the travelling mechanism (7) is arranged at the bottom of the supporting frame (1);

the transmission mechanism (6) comprises:

the driving chain wheels (61) are arranged in the middle of the supporting frame (1), and the driving chain wheels (61) are connected with the transverse moving motor (5);

the driven chain wheels (62) are symmetrically arranged at two ends of the supporting frame (1);

the opening chain (63) is sleeved on the driving chain wheel (61) and the driven chain wheel (62), and two ends of the opening chain (63) are connected with the transverse trolley (3);

the traversing trolley (3) comprises:

the upper plate (31) is arranged on the track (2), and the opening chain (63) is connected with two ends of the upper plate (31);

the outer frame (32) is vertically arranged with the upper plate (31), and the lifting mechanism (4) is arranged on the outer frame (32);

and the fork (33) is arranged at the bottom of the lifting mechanism (4).

2. Gantry loader according to claim 1, characterized in that the traversing carriage (3) has two symmetrically arranged at both ends of the support frame (1).

3. Gantry loader according to claim 2, characterized in that the lifting mechanism (4) comprises:

a lifting cylinder (41) arranged on the outer frame (32);

a sprocket connecting shaft (42) arranged at one end of the lifting cylinder (41), and movable pulleys (43) arranged at two ends of the sprocket connecting shaft (42);

and a lifting chain (44) sleeved on the chain wheel connecting shaft (42), wherein one end of the lifting chain (44) is connected with the lifting oil cylinder (41), and the other end of the lifting chain is connected with the fork (33).

4. A gantry loader according to claim 3, characterized in that the outer frame (32) is provided with a fixing plate (45), the lifting cylinder (41) is provided on the fixing plate (45), and the lifting chain (44) is connected with the fixing plate (45).

5. Gantry loader according to claim 3 or 4, characterized in that the traversing carriage (3) further comprises:

the sliding frame (34) is arranged at one end of the lifting oil cylinder (41) far away from the lifting oil cylinder (41);

the inclined oil cylinder (35) is arranged at the bottom of the sliding frame (34);

and one end of the swinging mechanism (36) is connected with the inclined oil cylinder (35), and the other end of the swinging mechanism is connected with the truck.

6. Gantry loader according to claim 5, characterized in that the support frame (1) comprises:

the two main beams (11) are arranged, the track (2) is arranged on the main beams (11), the middle part of the main beams (11) is provided with a middle beam (12), and the transverse moving motor (5) is arranged on the middle beam (12);

the side cross beams (13) are arranged at two ends of the main beam (11), and the driven sprocket wheels (62) are arranged on the side cross beams (13);

the two side brackets (14) are symmetrically arranged at the bottom of the main beam (11).

7. Gantry loader according to claim 1, characterized in that the travelling mechanism (7) is a universal wheel arranged at the bottom of the support frame (1).

8. A loading system comprising a gantry loader according to any one of claims 1-7.