CN220740111U

CN220740111U - Optical fiber adapter assembly equipment

Info

Publication number: CN220740111U
Application number: CN202322205748.2U
Authority: CN
Inventors: 刘荣伟
Original assignee: Yuyao Huijia Communication Equipments Co ltd
Current assignee: Yuyao Huijia Communication Equipments Co ltd
Priority date: 2023-08-16
Filing date: 2023-08-16
Publication date: 2024-04-09
Anticipated expiration: 2033-08-16

Abstract

The application relates to an optical fiber adapter assembly equipment, including support frame and the carousel of setting on the support frame, circumference evenly is provided with a plurality of assembly base on the carousel, be provided with in the assembly base with adapter shape assorted recess, the last shell feed mechanism that has set gradually of support frame along the direction of rotation of carousel, core pipe feed mechanism, core pipe detection mechanism, buckle feed mechanism, buckle detection mechanism, locking ring feed mechanism, locking ring detection mechanism, finished product discharge mechanism and defective goods discharge mechanism, core pipe detection mechanism, buckle detection mechanism and locking ring detection mechanism all with finished product discharge mechanism and defective goods discharge mechanism electricity are connected. The automatic feeding and assembling device has the advantages that the automatic feeding and assembling can be realized, the assembling efficiency is high, meanwhile, the detection is carried out after the assembling, the assembled product is classified through a finished product discharging mechanism or a defective product discharging mechanism according to the detection result, and the stability of the product quality is ensured.

Description

Optical fiber adapter assembly equipment

Technical Field

The present disclosure relates to the field of optical fiber splicing devices, and in particular, to an optical fiber adapter assembly device.

Background

The fiber optic adapter is a fiber optic connector centering connection member. In the prior art, the optical fiber adapter is generally assembled manually by workers, so that the assembly efficiency is low and the assembly cost is high; and because each component of the optical fiber adapter is smaller and has the difference of front and back, the assembly difficulty of the optical fiber adapter is high, the quality and vision requirements for operators are higher, the manual assembly is easy to generate operation deviation, the consistency of products is poor, and the quality stability of finished products is poor

There are also some devices on the market that can automatically assemble an optical fiber adapter, for example, chinese patent publication No. CN212600162U, publication No. 2021, 2, 26, discloses an optical fiber adapter automatic assembling device, which includes a supporting table, and a feeding mechanism and an assembling mechanism disposed on the supporting table, where the feeding mechanism is used to convey a connector main body to a first position, and is used to convey a ceramic tube, a sealing ring, an inner dust cap and an outer dust cap to the assembling mechanism respectively, and the assembling mechanism is used to convey the connector main body from the first position to a final position step by step, and in the moving process of the connector main body, the assembling mechanism is used to assemble the ceramic tube, the sealing ring, the inner dust cap and the outer dust cap on the connector main body sequentially.

Aiming at the related technology, the inventor considers that the application structure is complex, the occupied area of equipment is large, and the operation is complex.

Disclosure of Invention

The application provides a compact and convenient-to-operate fiber optic adapter assembly device.

The application provides an optical fiber adapter assembly equipment adopts following technical scheme:

the utility model provides an optical fiber adapter assembly equipment, includes the support frame and sets up the carousel on the support frame, circumference evenly is provided with a plurality of assembly base on the carousel, is provided with in the assembly base with adapter shape assorted recess, has set gradually shell feed mechanism, core pipe feed mechanism, buckle feed mechanism, locking ring feed mechanism, finished product discharge mechanism and defective goods discharge mechanism along the direction of rotation of carousel on the support frame, be provided with core pipe detection mechanism, buckle detection mechanism and locking ring detection mechanism between core pipe feed mechanism, buckle feed mechanism, locking ring feed mechanism and the finished product discharge mechanism respectively, core pipe detection mechanism, buckle detection mechanism and locking ring detection mechanism all with finished product discharge mechanism and defective goods discharge mechanism electricity are connected.

Preferably, the shell feeding mechanism, the core tube feeding mechanism, the buckle feeding mechanism, the locking ring feeding mechanism, the finished product discharging mechanism, the defective product discharging mechanism, the core tube detecting mechanism, the buckle detecting mechanism and the locking ring detecting mechanism are electrically connected and controlled by a controller to act, and the shell feeding mechanism, the core tube feeding mechanism, the buckle feeding mechanism and the locking ring feeding mechanism are respectively provided with a shell, a core tube, a buckle and a locking ring.

Preferably, the shell feeding mechanism comprises a shell feeding vibration disc and a rotary gripper arranged on the side surface of the shell feeding vibration disc, wherein a shell detection sensor is arranged at the output end of the shell feeding vibration disc, and the rotary gripper can grip the shell and is in running fit with the assembly base.

Preferably, the core tube feeding mechanism comprises a core tube feeding vibration disc and a feeding tube connected to the output end of the core tube feeding vibration disc, the lower end of the feeding tube is connected with a feeding nozzle, and the feeding nozzle is arranged right above the assembly base through an adjustable bracket.

Preferably, the buckle feeding mechanism and the shell feeding mechanism have the same structure, and the buckle feeding mechanism can clamp the buckle into the shell.

Preferably, the locking ring feeding mechanism comprises a locking ring feeding vibration disc, an output end of the locking ring feeding vibration disc extends outwards and an extending part is connected with an electric push plate, the electric push plate is arranged along the radial direction of the turntable and can push the locking ring into the shell, a pressing plate is arranged above the electric push plate, and the pressing plate can be connected with the top of the shell.

Preferably, the core pipe detection mechanism and the buckle detection mechanism have the same structure, the core pipe detection mechanism comprises a fixing frame, an L-shaped fixing plate is connected to the fixing frame through a lifting mechanism, a detection block is placed on the horizontal section of the L-shaped fixing plate, a detection probe is arranged at the lower end of the detection block, a sensor is arranged on the upper portion of the L-shaped fixing plate and located above the detection block, and the detection probes on the core pipe detection mechanism and the buckle detection mechanism can be connected with the core pipe and the buckle in the shell respectively.

Preferably, the locking ring detection mechanism comprises a support column and a photoelectric sensor arranged on one side of the support column, and the height of the photoelectric sensor is equal to that of the locking ring on the shell.

Preferably, a locking ring propping mechanism is arranged on one side, away from the photoelectric sensor, of the support column, a push plate is arranged on the locking ring propping mechanism, and the push plate can push the locking ring and enable the locking ring to be in snap fit with the locking ring.

Preferably, the finished product discharge mechanism is the same as the defective product discharge mechanism, and the finished product discharge mechanism comprises a discharge chute, wherein a notch is arranged at the lower part of the front end of the discharge chute and is positioned above the assembly base, and a pneumatic push rod is arranged at the front end of the discharge chute and is electrically connected with the core pipe detection mechanism, the buckle detection mechanism and the locking ring detection mechanism.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the shell feeding mechanism, the core tube feeding mechanism, the buckle feeding mechanism and the locking ring feeding mechanism are arranged on the side face of the turntable, so that automatic feeding and assembly can be realized, and the assembly efficiency is improved; simultaneously be provided with core pipe detection mechanism, buckle detection mechanism and locking ring detection mechanism with finished product discharge mechanism and inferior product discharge mechanism electricity connection, can detect after the installation, classify the product of accomplishing the assembly through finished product discharge mechanism or inferior product discharge mechanism according to the testing result, ensure that product quality is stable.

2. Through setting up the pressure strip in the top of electronic push pedal and the pressure strip can meet with the top of shell, the pressure strip can fix the shell when electronic push pedal pushes into the locking ring, ensures the installation effect.

3. Through set up the detection piece and be connected with the detection probe on detecting the piece on core tube detection mechanism, the position of detection probe is corresponding with core tube or buckle, can detect core tube or buckle in the shell, detects convenient accuracy.

Drawings

Fig. 1 is a perspective view of an assembly device in an embodiment of the present application.

Fig. 2 is a perspective view of another view of the assembly device in an embodiment of the present application.

Fig. 3 is a top view of an assembly device in an embodiment of the present application.

Fig. 4 is a schematic structural view of a locking ring detecting mechanism in an embodiment of the present application.

Fig. 5 is a schematic structural diagram of a housing feeding mechanism in an embodiment of the present application.

Fig. 6 is a schematic structural diagram of a core tube feeding mechanism in the embodiment of the present application.

Fig. 7 is a schematic structural view of a locking ring feeding mechanism in an embodiment of the present application.

Fig. 8 is a schematic structural view of a core tube detection mechanism in an embodiment of the present application.

Fig. 9 is an exploded view of an adapter in an embodiment of the present application.

Reference numerals illustrate: 1. a support frame; 2. a turntable; 201. assembling a base; 3. a shell feeding mechanism; 301. a shell feeding vibration disc; 302. a rotary grip; 303. a housing detection sensor; 4. a core tube feeding mechanism; 401. a core tube feeding vibration disc; 402. feeding pipes; 5. the clamping and buckling feeding mechanism; 6. a locking ring feeding mechanism; 601. a locking ring feeding vibration plate; 602. an electric push plate; 603. a compacting plate; 7. a finished product discharging mechanism; 701. a discharge chute; 702. a pneumatic push rod; 8. a defective product discharging mechanism; 9. a core tube detection mechanism; 901. a fixing frame; 902. an L-shaped fixing plate; 903. a detection block; 10. a buckle detection mechanism; 11. a locking ring detection mechanism; 1101. a support column; 1102. a photoelectric sensor; 12. an adapter; 1201. a housing; 1202. a core tube; 1203. a buckle; 1204. a locking ring; 13. the locking ring is tightly propped against the mechanism.

Detailed Description

The present application is described in further detail below with reference to the accompanying drawings.

The embodiment of the application discloses optical fiber adapter assembly equipment.

Referring to fig. 1 to 3, an optical fiber adapter assembling device comprises a supporting frame 1 and a turntable 2 arranged on the supporting frame 1, wherein the turntable 2 is driven to rotate by a stepping motor, a plurality of assembling bases 201 are uniformly arranged on the turntable 2 in the circumferential direction, the assembling bases 201 respectively correspond to different numbers, grooves matched with the shape of an adapter 12 are formed in the assembling bases 201, a shell feeding mechanism 3, a core tube feeding mechanism 4, a buckle feeding mechanism 5, a locking ring feeding mechanism 6, a finished product discharging mechanism 7 and a defective product discharging mechanism 8 are sequentially arranged on the supporting frame 1 along the rotating direction of the turntable 2, a core tube detecting mechanism 9, a buckle detecting mechanism 10 and a locking ring detecting mechanism 11 are respectively arranged between the core tube feeding mechanism 4, the buckle feeding mechanism 5, the locking ring feeding mechanism 6 and the finished product discharging mechanism 7, the core tube detecting mechanism 9, the buckle detecting mechanism 10 and the locking ring detecting mechanism 11 are electrically connected with the finished product discharging mechanism 7 and the defective product discharging mechanism 8, specifically, all the mechanisms in the embodiment are electrically connected through a controller, and the controller controls actions when the core tube detecting mechanism 9, the buckle detecting mechanism 10 and the locking ring detecting mechanism 11 control the finished product discharging mechanism 201 to the finished product discharging mechanism 201, otherwise, and the finished product 201 is controlled to be discharged on the assembling bases, and the finished product 201 are controlled to be discharged; the shell loading mechanism 3, the core tube loading mechanism 4, the buckle loading mechanism 5 and the locking ring loading mechanism 6 are respectively provided with a shell 1201, a core tube 1202, a buckle 1203 and a locking ring 1204.

Referring to fig. 4, 5 and 9, the housing feeding mechanism 3 includes a housing feeding vibration plate 301 and a rotary gripper 302 disposed on a side surface of the housing feeding vibration plate 301, a housing detection sensor 303 is disposed at an output end of the housing feeding vibration plate 301, the rotary gripper 302 can grip the housing 1201 and rotationally cooperate with the assembly base 201, particularly, the housing 1201 in this embodiment is a cylindrical structure, an annular protrusion is disposed in a middle portion of the housing 1201 and can be fixed on the assembly base through the annular protrusion, a notch is disposed on one side of an upper portion of the annular protrusion, a locking ring 1204 is disposed in the notch, a tangential surface is disposed on a side surface of a lower portion of the housing 1201, a protrusion corresponding to the tangential surface is disposed on the assembly base 201, the protrusion can clamp the housing 1201 to avoid 1 rotation, so that the subsequent locking ring 1204 can be assembled by pressing down and rotating the rotary gripper 302 can put the housing 1201 into the assembly base 201.

Referring to fig. 3, fig. 6 and fig. 9, the core tube feeding mechanism 4 includes a core tube feeding vibration disc 401 and a feeding tube 402 connected to the output end of the core tube feeding vibration disc 401, the lower end of the feeding tube 402 is connected with a feeding nozzle, the feeding nozzle is arranged right above the assembly base 201 through an adjustable bracket, specifically, the core tube 1202 in the embodiment is made of ceramic materials, the core tube 1202 is of a longitudinally broken circular tube structure, a fixed platform smaller than the diameter of the core tube 1202 is arranged in the housing 1201, the core tube is ensured to be vertically placed in the housing 1201, and the subsequent installation of the buckle 1203 is facilitated.

Referring to fig. 5, fig. 6 and fig. 9, the structure of the buckle feeding mechanism 5 is the same as that of the shell feeding mechanism 3, the buckle feeding mechanism 5 can clamp the buckle 1203 into the shell 1201, specifically, the middle part of the buckle 1203 in this embodiment is a horizontal plate, the upper side and the lower side of the horizontal plate are both provided with vertical clamping parts and the clamping parts can penetrate through the middle part of the shell 1201 to be arranged, the clamping parts can be clamped with an optical fiber connector, the upper part of the horizontal plate is provided with a sleeve matched with the size of the core tube 1202, the sleeve can fix the core tube 1202, the height of a notch for inserting the locking ring 1204 on the shell 1201 is larger than that of the horizontal plate, the locking ring 1204 is positioned on the upper part of the horizontal plate after being inserted, and the horizontal plate is fixed inside the shell 1201, so that assembly is realized.

Referring to fig. 6 and 7, the locking ring feeding mechanism 6 includes a locking ring feeding vibration plate 601, an output end of the locking ring feeding vibration plate 601 extends outwards and an extending portion is connected with an electric push plate 602, the electric push plate 602 is arranged along a radial direction of a turntable 2 and can push the locking ring 1204 into a housing 1201, a pressing plate 603 is arranged above the electric push plate 602, the pressing plate 603 can be connected with the top of the housing 1201, specifically, the pressing plate 603 in the embodiment is a horizontal plate, the front end of the pressing plate 603 protrudes outwards, the pressing plate 603 can fix the housing 1201 when the electric push plate 602 is inserted into the locking ring 1204, and installation effect is ensured.

Referring to fig. 3 and 8, the core tube detection mechanism 9 and the buckle detection mechanism 10 have the same structure, the core tube detection mechanism 9 includes a fixing frame 901, an L-shaped fixing plate 902 is connected to the fixing frame 901 through a lifting mechanism, a detection block 903 is placed on a horizontal section of the L-shaped fixing plate 902, a detection probe is provided at a lower end of the detection block 903, a sensor is provided at an upper portion of the L-shaped fixing plate 902 and is located above the detection block 903, the detection probes on the core tube detection mechanism 9 and the buckle detection mechanism 10 can be respectively connected with the core tube 1202 and the buckle 1203 in the housing 1201, specifically, a position of the detection probe corresponds to a position of the core tube 1202 or the buckle 1203 in the housing 1201, when the detection probe descends to a mounting position, if the core tube 1202 or the buckle 1203 is mounted in place, the detection probe is jacked up, the sensor detects a position change of the detection block 903, and sends a signal to the controller.

Referring to fig. 1, 4 and 5, the locking ring detecting mechanism 11 includes a supporting column 1101 and a photoelectric sensor 1102 disposed on one side of the supporting column 1101, the height of the photoelectric sensor 1102 is equal to the height of the locking ring 1204 on the housing 1201, when the assembly base rotates in place, the photoelectric sensor 1102 detects whether the locking ring 1204 is present in a notch on the housing 1201, and sends a signal to the controller according to the detection result; the support column 1101 is provided with a locking ring tightening mechanism 13 on the side away from the photoelectric sensor 1102, and a push plate is provided on the locking ring tightening mechanism 13 and can push the locking ring 1204 and engage the snap 1203, ensuring that the locking ring 1204 is in place.

Referring to fig. 1 to 4, the finished product discharging mechanism 7 is identical to the defective product discharging mechanism 8, the finished product discharging mechanism 7 comprises a discharging groove 701, a notch is arranged at the lower part of the front end of the discharging groove 701 and is positioned above the assembly base 201, a pneumatic push rod 702 is arranged at the front end of the discharging groove 701, and the pneumatic push rod 702 is electrically connected with a core tube detecting mechanism 9, a buckle detecting mechanism 10 and a locking ring detecting mechanism 11; when the core tube detection mechanism 9, the buckle detection mechanism 10 and the locking ring detection mechanism 11 are all detected to be assembled in place, the pneumatic push rod 702 on the finished product discharging mechanism 7 acts to push out the assembled adapter 12 to a finished product box; if any one of the core tube detection mechanism 9, the buckle detection mechanism 10 and the locking ring detection mechanism 11 does not detect a signal, the finished product discharging mechanism 7 does not act, and the inferior product discharging mechanism 8 acts to push out the adapter 12 to the inferior product discharging groove, so that the assembly is completed.

The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.

Claims

1. An optical fiber adapter assembly device, characterized in that: including support frame (1) and carousel (2) of setting on support frame (1), circumference evenly is provided with a plurality of assembly base (201) on carousel (2), be provided with in assembly base (201) with adapter (12) shape assorted recess, shell feed mechanism (3), core pipe feed mechanism (4), buckle feed mechanism (5), locking ring feed mechanism (6), finished product discharge mechanism (7) and defective goods discharge mechanism (8) have set gradually along the direction of rotation of carousel (2) on support frame (1), core pipe feed mechanism (4), locking ring feed mechanism (5), locking ring feed mechanism (6) and finished product discharge mechanism (7) between be provided with core pipe detection mechanism (9), buckle detection mechanism (10) and locking ring detection mechanism (11) respectively, core pipe detection mechanism (9), buckle detection mechanism (10) and locking ring detection mechanism (11) all with finished product discharge mechanism (7) and defective goods discharge mechanism (8) electricity are connected.

2. A fiber optic adapter assembly device according to claim 1, wherein: shell feed mechanism (3), core pipe feed mechanism (4), buckle feed mechanism (5), locking ring feed mechanism (6), finished product discharge mechanism (7), inferior goods discharge mechanism (8), core pipe detection mechanism (9), buckle detection mechanism (10), locking ring detection mechanism (11) between the electricity be connected and all through controller control action, be provided with shell (1201), core pipe (1202), buckle (1203) and locking ring (1204) on shell feed mechanism (3), core pipe feed mechanism (4), buckle feed mechanism (5) and locking ring feed mechanism (6) respectively.

3. A fiber optic adapter assembly device according to claim 2, wherein: the shell feeding mechanism (3) comprises a shell feeding vibration disc (301) and a rotary handle (302) arranged on the side face of the shell feeding vibration disc (301), a shell detection sensor (303) is arranged at the output end of the shell feeding vibration disc (301), and the rotary handle (302) can grasp the shell (1201) and is in rotary fit with the assembly base (201).

4. A fiber optic adapter assembly device according to claim 1, wherein: the core tube feeding mechanism (4) comprises a core tube feeding vibration disc (401) and a feeding tube (402) connected to the output end of the core tube feeding vibration disc (401), the lower end of the feeding tube (402) is connected with a feeding nozzle, and the feeding nozzle is arranged right above the assembly base (201) through an adjustable bracket.

5. A fiber optic adapter assembly device according to claim 3, wherein: the buckle feeding mechanism (5) and the shell feeding mechanism (3) are identical in structure, and the buckle feeding mechanism (5) can clamp the buckle (1203) into the shell (1201).

6. A fiber optic adapter assembly device according to claim 2, wherein: locking ring feed mechanism (6) include locking ring material loading vibration dish (601), and the output of locking ring material loading vibration dish (601) outwards extends and extension is connected with electronic push pedal (602), and electronic push pedal (602) are followed radial setting of carousel (2) and can with locking ring (1204) are pushed into in shell (1201), the top of electronic push pedal (602) is provided with pinch strip (603), and pinch strip (603) can meet with the top of shell (1201).

7. A fiber optic adapter assembly device according to claim 1, wherein: core tube detection mechanism (9) and buckle detection mechanism (10) structure are the same, core tube detection mechanism (9) are including mount (901), be connected with L shape fixed plate (902) through elevating system on mount (901), detection piece (903) have been placed on the horizontal segment of L shape fixed plate (902), the lower extreme of detection piece (903) is provided with detection probe, the upper portion of L shape fixed plate (902) is provided with the sensor and the sensor is located the top of detection piece (903), detection probe on core tube detection mechanism (9) and the buckle detection mechanism (10) can meet core tube (1202) and buckle (1203) in shell (1201) respectively.

8. A fiber optic adapter assembly device according to claim 2, wherein: the locking ring detection mechanism (11) comprises a support column (1101) and a photoelectric sensor (1102) arranged on one side of the support column (1101), and the height of the photoelectric sensor (1102) is equal to that of a locking ring (1204) on the shell (1201).

9. A fiber optic adapter assembly device according to claim 8, wherein: one side of the support column (1101) far away from the photoelectric sensor (1102) is provided with a locking ring jacking mechanism (13), the locking ring jacking mechanism (13) is provided with a push plate, and the push plate can push the locking ring (1204) and enable the locking ring to be matched with the buckle (1203).

10. A fiber optic adapter assembly device according to claim 1, wherein: finished product discharge mechanism (7) and inferior product discharge mechanism (8) are the same, and finished product discharge mechanism (7) include blown down tank (701), and the front end lower part of blown down tank (701) is provided with breach and breach are located the top of assembly base (201), the front end of blown down tank (701) be provided with pneumatic push rod (702) and pneumatic push rod (702) with core tube detection mechanism (9), buckle detection mechanism (10) and locking ring detection mechanism (11) electricity are connected.