CN220736623U - Efficient separation device for impurity oil floating powder in cutting fluid - Google Patents

Efficient separation device for impurity oil floating powder in cutting fluid Download PDF

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Publication number
CN220736623U
CN220736623U CN202322329411.2U CN202322329411U CN220736623U CN 220736623 U CN220736623 U CN 220736623U CN 202322329411 U CN202322329411 U CN 202322329411U CN 220736623 U CN220736623 U CN 220736623U
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wall
oil
separation device
efficient separation
cutting fluid
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王震
司文华
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Beiyuan Alloy Suzhou Co ltd
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Beiyuan Alloy Suzhou Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract

The utility model discloses a high-efficiency separating device for impurity oil floating powder in cutting fluid, which comprises a liquid storage tank, wherein the outer wall of the top of the liquid storage tank is fixedly provided with a separating tank, the inside of the separating tank is provided with a powder removing and oil removing assembly, the powder removing and oil removing assembly comprises an inclined conveyor belt arranged on the inner walls of two ends of the separating tank, the whole conveyor belt is in an inclined state, the outer wall of one end of the separating tank is fixedly provided with a motor, the output end of the motor is coaxially fixed with one rotating shaft of the conveyor belt, the inner walls of the two ends of the separating tank are fixedly connected with the same guide plate, the guide plate is positioned at the top of the conveyor belt, one side of the separating tank is connected with a scraping plate in a sliding manner, and the scraping plate is contacted with the conveyor belt.

Description

Efficient separation device for impurity oil floating powder in cutting fluid
Technical Field
The utility model relates to the technical field of impurity removal devices, in particular to a high-efficiency separation device for impurity oil floating powder in cutting fluid.
Background
Cutting fluids are an indispensable necessity in the machining industry for metal working, often to cool and lubricate work pieces and tools, to improve machining efficiency and surface quality of the parts. Because of the repeated use of the cutting fluid during the processing, a great amount of other miscellaneous oil and material floating powder are inevitably mixed in the cutting fluid. On one hand, the mixed oil floating powder can reduce the cooling and lubricating properties of the cutting fluid and influence the processing effect; on the other hand, the mixed oil floating powder floats on the surface of the cutting fluid for a long time, so that a large amount of bacteria are propagated, the deterioration and the odor of the cutting fluid are quickened, a machine table and a workpiece are corroded, and the service life of the cutting fluid is shortened.
At present, the separation of the impurity oil floating powder in the cutting fluid usually adopts physical filtration or chemical decomposition and other methods. However, the prior art has low filtering efficiency, and often only can separate floating oil, but impurity floating powder attached in a floating oil layer cannot be cleaned, so that the problems of easy equipment blockage, quick abrasion, difficult cleaning and the like are caused, and the unstable performance of cutting fluid is often caused by a chemical decomposition method, so that the cooling and lubricating effects in the processing process are influenced.
Disclosure of Invention
The utility model aims to provide a high-efficiency separation device for impurity oil floating powder in cutting fluid, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a high-efficient separator of miscellaneous oil floating powder in cutting fluid, includes the liquid reserve tank, liquid reserve tank top outer wall fixed mounting has the separator tank, separator tank internally mounted has the powder removal deoiling subassembly, the powder removal deoiling subassembly is including the slope conveyer belt of separator tank both ends inner wall installation, the conveyer belt is whole to be the incline state, separator tank one end outer wall fixed mounting has the motor, motor output and one of them pivot coaxial fixation of conveyer belt, the same guide plate of separator tank both ends inner wall fixedly connected with, the guide plate is in conveyer belt top position, separator tank one side sliding connection has the scraper blade, the scraper blade contacts with the conveyer belt.
As a further preferable mode of the technical scheme, the outer wall of one end of the separation box is rotationally connected with a driving wheel and a driven wheel, the driving wheel and the driven wheel are sleeved with the same connecting belt, the inner walls of the two ends of the separation box are rotationally connected with a limiting rod and a reciprocating screw rod, the limiting rod and the reciprocating screw rod are both in sliding connection with a scraper blade, a sliding block matched with the reciprocating screw rod is arranged in the scraper blade, and the driving wheel and the driven wheel are coaxially fixed with one rotating shaft of the conveying belt and the reciprocating screw rod.
The oil slick layer floating on the liquid level and impurities such as floating powder attached to the oil slick layer can be driven out of the liquid level, then the oil slick layer is intensively scraped off, the separation effect is improved, if heavy impurities are contained in the liquid, the oil slick layer can be blocked by the guide plate when the oil slick layer descends and falls to the top of the conveying belt along the gradient of the oil slick layer, meanwhile, the motor drives the conveying belt to start conveying, oil slicks at the liquid level position are driven by the conveying belt to separate from the water surface because the conveying belt is in an inclined state, when the oil slick mixture contacts with the scraping plate, the oil slicks fall out of the separating box along the gradient of the oil slick layer finally, the transmission shaft drives the driving wheel to rotate while the conveying belt runs, the driving wheel drives the driven wheel to rotate through the connecting belt, the driven wheel drives the reciprocating screw rod to reciprocate left and right by the reciprocating screw rod, and the scraping effect can be further increased.
As a further preferable mode of the technical scheme, the outer wall of the top of the liquid storage tank is fixedly connected with two supporting plates, the supporting plates are fixedly connected with the same top cover, and the inside of the top cover is provided with a filtering component.
As the further preferred of this technical scheme, filtering component includes the inside fixed connection's of top cap baffle, be provided with same filter screen between baffle and the top cap circumference inner wall near separator box one side outer wall, top cap bottom threaded connection has the jar of keeping in, oil pumping component is installed to top cap one side.
Can the preliminary filtration cutting fluid in great granule iron fillings impurity etc. plays the guard action to the successor simultaneously, starts the water pump, and mixed liquid is inhaled by the pumping nozzle, and later preliminary treatment is carried out to entering top cap through hose and water pump, and rivers get into will contact the baffle earlier after the top cap, and impurity in the middle of the rivers then can fall the below under the action of gravity, along with the rising of water level will contact with the filter screen, and the filter screen can block great impurity down, is deposited by temporary storage tank next.
As a further preferable mode of the technical scheme, the oil pumping assembly comprises a water pump fixedly arranged on one side of the circumferential outer wall of the top cover, hoses are fixedly inserted into the water pump and the circumferential outer wall of the top cover, one of the hoses is communicated with the separation tank, the other hose is fixedly sleeved with an oil pumping nozzle, and the circumferential outer wall of the oil pumping nozzle is fixedly connected with a plurality of floating balls which are distributed at equal intervals.
The oil pumping nozzle is accurately positioned in the floating oil layer, the oil pumping nozzle is placed in the chip liquid in a cutting liquid tank with different depths, and can be supported under the support of a plurality of floating balls, so that the oil pumping nozzle can continuously pump oil slivers and the like at the top along with the change of the liquid level, and the absorption efficiency of surface oil slivers and powder attached to the surface oil slivers is greatly improved.
As a further preferable mode of the technical scheme, a connecting pipe is fixedly inserted into the outer wall of one side of the separation box, and one end of the connecting pipe is fixedly inserted into the top of the outer wall of one side of the liquid storage box.
As a further preferred aspect of the present utility model, the transmission ratio between the driving wheel and the driven wheel is less than one.
The utility model provides a high-efficiency separation device for mixed oil floating powder in cutting fluid, which has the following beneficial effects:
(1) According to the utility model, by arranging the powder and oil removing component, the floating oil layer floating on the liquid surface and impurities floating powder and other objects attached to the floating oil layer can be driven to separate from the liquid surface, then the floating oil layer is intensively scraped, the separation effect is improved, if the liquid contains heavier impurities, the heavy impurities are blocked by the guide plate and slide to the top of the conveying belt along the gradient of the conveying belt when the liquid descends, meanwhile, the motor drives the conveying belt to start conveying, the oil and other objects at the liquid surface position are driven by the conveying belt to separate from the water surface because the conveying belt is in an inclined state, the oil and other objects at the liquid surface position are scraped when the oil and other objects contact the scraping plate, finally slide out of the separating box along the gradient of the oil and other objects, the driving shaft drives the driving wheel to rotate while the conveying belt is operated, the driving wheel drives the driven wheel to rotate through the connecting belt, the driven wheel drives the reciprocating screw rod to reciprocate along with the limiting rod, and the scraping plate drives the reciprocating screw rod to reciprocate left and right along the reciprocating screw rod to further increase the scraping effect.
(2) According to the utility model, through arranging the filtering component, larger particle scrap iron impurities and the like in cutting fluid can be preliminarily filtered, meanwhile, the subsequent device is protected, the water pump is started, mixed fluid is sucked by the oil pumping nozzle, then enters the top cover through the hose and the water pump for preliminary treatment, water flow enters the top cover and then contacts the baffle plate, impurities in the water flow fall down under the action of gravity, and contact with the filter screen along with the rising of the water level, so that the filter screen can block the larger impurities, and then the filter screen is stored in the temporary storage tank.
(3) The utility model is provided with the oil pumping assembly, so that the oil pumping nozzle is accurately positioned on the floating oil layer, is suitable for cutting fluid tanks with different depths, is placed in the cutting fluid, and can be supported under the support of a plurality of floating balls, thereby continuously pumping the floating oil and other objects at the top along with the change of the liquid level, and greatly providing the absorption efficiency of the surface floating oil and the attached powder.
Drawings
FIG. 1 is a schematic view of a first view angle structure of the present utility model;
FIG. 2 is a schematic diagram of an overall second view structure according to the present utility model;
FIG. 3 is a schematic view of a partially enlarged structure of the present utility model;
FIG. 4 is an enlarged schematic view of the structure of FIG. 2A according to the present utility model;
in the figure: 1. a liquid storage tank; 2. a support plate; 3. a top cover; 4. a separation box; 5. a connecting pipe; 6. an oil pumping assembly; 7. a filter assembly; 8. a powder and oil removal assembly; 601. a water pump; 602. a hose; 603. an oil extraction nozzle; 604. a floating ball; 701. a baffle; 702. a filter screen; 703. a temporary storage tank; 801. a deflector; 802. a conveyor belt; 803. a motor; 804. a scraper; 805. a limit rod; 806. a reciprocating screw rod; 807. a driving wheel; 808. driven wheel; 809. and (5) connecting the belts.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.
The utility model provides the technical scheme that: as shown in fig. 2 and fig. 4, in this embodiment, a high-efficiency separation device for a mixed oil floating powder in a cutting fluid includes a liquid storage tank 1, and is characterized in that: the outer wall of the top of the liquid storage tank 1 is fixedly provided with a separation tank 4, the powder and oil removing assembly 8 is arranged in the separation tank 4, the powder and oil removing assembly 8 comprises an inclined conveying belt 802 arranged on the inner walls of two ends of the separation tank 4, the whole conveying belt 802 is in an inclined state, the outer wall of one end of the separation tank 4 is fixedly provided with a motor 803, the output end of the motor 803 is coaxially fixed with one rotating shaft of the conveying belt 802, the inner walls of two ends of the separation tank 4 are fixedly connected with the same guide plate 801, the guide plate 801 is positioned at the top of the conveying belt 802, one side of the separation tank 4 is slidably connected with a scraping plate 804, the scraping plate 804 is contacted with the conveying belt 802, the outer wall of one end of the separation tank 4 is rotatably connected with a driving wheel 807 and a driven wheel 808, the driving wheel 807 and the driven wheel 808 are sleeved with the same connecting belt 809, the inner walls of two ends of the separation tank 4 are rotatably connected with a limit rod 805 and a reciprocating screw 806, the limit rod 805 and the reciprocating screw 806 are slidably inserted in the scraping plate 804, a slider matched with the reciprocating screw 806 is arranged in the scraping plate 804, and one rotating shaft is coaxially fixed with the rotating shaft of the conveying belt 802.
If the liquid contains heavy impurities, the heavy impurities are blocked by the guide plate 801 and slide down to the top of the conveying belt 802 along the gradient of the liquid, meanwhile, the motor 803 drives the conveying belt 802 to start conveying, as the conveying belt 802 is in an inclined state, oil floating at the liquid level is driven by the conveying belt 802 to separate from the water surface, when the oil floating mixture contacts the scraping plate 804, the oil floating mixture is scraped off and finally slides out of the conveying belt 802 along the gradient of the oil floating mixture, the conveying belt 802 drives the driving wheel 807 to rotate while the conveying belt 802 operates, the driving wheel 807 drives the driven wheel 808 to rotate through the connecting belt 809, the driven wheel 808 drives the reciprocating screw 806 to rotate, the scraping plate 804 is matched with the limiting rod 805 to be driven by the reciprocating screw 806 to reciprocate left and right, and the scraping effect can be further increased.
As shown in fig. 2 and 3, two support plates 2 are fixedly connected to the outer wall of the top of the liquid storage tank 1, the same top cover 3 is fixedly connected to the support plates 2, a filter assembly 7 is installed in the top cover 3, the filter assembly 7 comprises a baffle 701 fixedly connected to the inner side of the top cover 3, the same filter screen 702 is arranged between the outer wall of one side of the baffle 701, close to the separation tank 4, and the circumferential inner wall of the top cover 3, a temporary storage tank 703 is connected to the bottom of the top cover 3 in a threaded manner, and an oil pumping assembly 6 is installed on one side of the top cover 3.
The water pump 601 is started, mixed liquid is sucked by the sucker 603 and then enters the top cover 3 through the hose 602 and the water pump 601 to be subjected to preliminary treatment, water flow enters the top cover 3 and then contacts the baffle 701, impurities in the water flow fall down under the action of gravity, the water level rises and then contacts the filter screen 702, the filter screen 702 can block larger impurities, and then the filter screen 702 is stored in the temporary storage tank 703.
As shown in fig. 2 and 3, the oil pumping assembly 6 includes a water pump 601 fixedly mounted on one side of the circumferential outer wall of the top cover 3, hoses 602 are fixedly inserted into the water pump 601 and the circumferential outer wall of the top cover 3, one of the hoses 602 is communicated with the separation tank 4, an oil pumping nozzle 603 is fixedly sleeved on the other hose 602, and a plurality of floating balls 604 distributed at equal distances are fixedly connected to the circumferential outer wall of the oil pumping nozzle 603.
The sucker 603 is placed in the chip liquid, and the sucker 603 can be supported under the support of a plurality of floating balls 604, so that the sucker 603 can continuously suck objects such as floating oil at the top along with the change of the liquid level, and the absorption efficiency of the surface floating oil and the attached powder is greatly improved.
As shown in fig. 2, a connecting pipe 5 is fixedly inserted into the outer wall of one side of the separating box 4, one end of the connecting pipe 5 is fixedly inserted into the top of the outer wall of one side of the liquid storage box 1, and the processed cutting liquid flows into the liquid storage box 1 through the connecting pipe 5.
As shown in fig. 2 and 4, the transmission ratio between the driving wheel 807 and the driven wheel 808 is smaller than one, and one rotation of the driving wheel 807 can drive the driven wheel 808 to rotate for a plurality of circles, so that the movement frequency of the scraper 804 can be driven, which is beneficial to increasing the scraping effect.
The utility model provides a high-efficiency separation device for mixed oil floating powder in cutting fluid, which has the following specific working principle:
when the device works, the oil pumping nozzle 603 is placed in chip liquid, the oil pumping nozzle 603 can be supported under the support of a plurality of floating balls 604, so that the oil pumping nozzle 603 can continuously pump oil and other objects at the top along with the change of the liquid level, the absorption efficiency of surface oil and powder attached to the surface oil is greatly improved, the water pump 601 is started, mixed liquid is sucked by the oil pumping nozzle 603, then enters the top cover 3 through the hose 602 and the water pump 601 to perform primary treatment, water flow enters the top cover 3 and then contacts the baffle 701, impurities in the water flow fall down under the action of gravity, the filter screen 702 can block larger impurities along with the rising of the water level and then be stored by the temporary storage tank 703, the rest liquid flows into the separating tank 4, if the liquid contains heavy impurities, the heavy impurities are blocked by the guide plate 801 and slide down to the top of the conveying belt 802 along the gradient of the liquid, meanwhile, the motor 803 drives the conveying belt 802 to start conveying, as the conveying belt 802 is in an inclined state, oil floating at the liquid level is driven by the conveying belt 802 to separate from the water surface, when the oil floating mixture contacts the scraping plate 804, the oil floating mixture is scraped off and finally slides out of the conveying belt 802 along the gradient of the oil floating mixture, the conveying belt 802 drives the driving wheel 807 to rotate while the conveying belt 802 operates, the driving wheel 807 drives the driven wheel 808 to rotate through the connecting belt 809, the driven wheel 808 drives the reciprocating screw 806 to rotate, the scraping plate 804 is matched with the limiting rod 805 to be driven by the reciprocating screw 806 to reciprocate left and right, and the scraping effect can be further increased.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a high-efficient separator of miscellaneous oil superficial powder in cutting fluid, includes liquid reserve tank (1), its characterized in that: the utility model discloses a powder removing and oil removing device for the liquid storage tank, including liquid storage tank (1), liquid storage tank (1) top outer wall fixed mounting has separator tank (4), separator tank (4) internally mounted has powder removing and oil removing subassembly (8), powder removing and oil removing subassembly (8) are including inclined conveyor belt (802) of separator tank (4) both ends inner wall installation, conveyer belt (802) are whole to be inclined state, separator tank (4) one end outer wall fixed mounting has motor (803), motor (803) output and one of them pivot coaxial fixed of conveyer belt (802), the same guide plate (801) of separator tank (4) both ends inner wall fixedly connected with, guide plate (801) are in conveyer belt (802) top position, separator tank (4) one side sliding connection has scraper blade (804), scraper blade (804) and conveyer belt (802) contact.
2. The efficient separation device for the mixed oil floating powder in the cutting fluid according to claim 1, wherein the efficient separation device is characterized in that: the utility model discloses a scraper blade, including baffle plate (804), drive wheel (807), driven wheel (808), same connecting band (809) are equipped with to drive wheel (807) and driven wheel (808) cover, baffle plate (804) are connected with gag lever post (805) and reciprocating screw (806) in the rotation of baffle plate (4) both ends inner wall, gag lever post (805) and reciprocating screw (806) are all slidingly pegged graft in scraper blade (804), scraper blade (804) inside be provided with the slider of reciprocating screw (806) looks adaptation, drive wheel (807) and driven wheel (808) are coaxial fixed with one of them pivot and reciprocating screw (806) of conveyer belt (802).
3. The efficient separation device for the mixed oil floating powder in the cutting fluid according to claim 1, wherein the efficient separation device is characterized in that: the utility model discloses a liquid storage tank, including liquid storage tank (1), liquid storage tank, filtering component, two backup pads (2) of outer wall fixedly connected with in top of the liquid storage tank (1), backup pad (2) fixedly connected with same top cap (3), top cap (3) internally mounted has filtering component (7).
4. The efficient separation device for the mixed oil floating powder in the cutting fluid according to claim 3, wherein the efficient separation device is characterized in that: the filter assembly (7) comprises a baffle (701) fixedly connected with the inside of the top cover (3), the same filter screen (702) is arranged between the outer wall of one side of the baffle (701) close to the separation box (4) and the circumferential inner wall of the top cover (3), the bottom of the top cover (3) is connected with a temporary storage tank (703) in a threaded manner, and the oil pumping assembly (6) is arranged on one side of the top cover (3).
5. The efficient separation device for the mixed oil floating powder in the cutting fluid according to claim 4, wherein the efficient separation device is characterized in that: the oil pumping assembly (6) comprises a water pump (601) fixedly mounted on one side of the circumferential outer wall of the top cover (3), hoses (602) are fixedly inserted into the circumferential outer wall of the water pump (601) and the circumferential outer wall of the top cover (3), one hose (602) is communicated with the separation tank (4), the other hose (602) is fixedly sleeved with an oil pumping nozzle (603), and a plurality of floating balls (604) are fixedly connected to the circumferential outer wall of the oil pumping nozzle (603) in equal distance.
6. The efficient separation device for the mixed oil floating powder in the cutting fluid according to claim 1, wherein the efficient separation device is characterized in that: the outer wall of one side of the separation box (4) is fixedly inserted with a connecting pipe (5), and one end of the connecting pipe (5) is fixedly inserted into the top of the outer wall of one side of the liquid storage box (1).
7. The efficient separation device for the mixed oil floating powder in the cutting fluid according to claim 2, wherein the efficient separation device is characterized in that: the transmission ratio between the driving wheel (807) and the driven wheel (808) is less than one.
CN202322329411.2U 2023-08-29 2023-08-29 Efficient separation device for impurity oil floating powder in cutting fluid Active CN220736623U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322329411.2U CN220736623U (en) 2023-08-29 2023-08-29 Efficient separation device for impurity oil floating powder in cutting fluid

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322329411.2U CN220736623U (en) 2023-08-29 2023-08-29 Efficient separation device for impurity oil floating powder in cutting fluid

Publications (1)

Publication Number Publication Date
CN220736623U true CN220736623U (en) 2024-04-09

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Application Number Title Priority Date Filing Date
CN202322329411.2U Active CN220736623U (en) 2023-08-29 2023-08-29 Efficient separation device for impurity oil floating powder in cutting fluid

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