CN108422257B - Self-cleaning machine tool scrap liquid conveying device - Google Patents
Self-cleaning machine tool scrap liquid conveying device Download PDFInfo
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- CN108422257B CN108422257B CN201810047959.9A CN201810047959A CN108422257B CN 108422257 B CN108422257 B CN 108422257B CN 201810047959 A CN201810047959 A CN 201810047959A CN 108422257 B CN108422257 B CN 108422257B
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- box body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
Abstract
The invention designs a scrap liquid conveying device of a self-cleaning machine tool, which comprises: the box body, the scrap liquid inlet, the impurity delivery pump, the motor, the transmission shaft, the chain wheel, the chain, the scrap scraping plate, the guide rail and the like are reliable and efficient scrap liquid delivery devices, cuttings and cutting liquid are uniformly stored and delivered, the processing flow of workshop scrap liquid mixture is simplified, and the pollution to the factory environment is avoided. The foreign matter pump is used for conveying the broken cuttings, so that the blockage of the pipeline is prevented. The scrap scraping mechanism in the box body can ensure thorough cleaning of sediments in the box body, and maintenance-free equipment is realized; the structure can be suitable for various box body structural shapes, can meet different flow requirements, meets different space layout requirements, and also saves workshop space resources. The equipment commonality is strong, can design the scraping plate of installing different structures, adapts to various iron fillings size, adapts to different iron fillings volume, realizes good bits liquid treatment.
Description
Technical Field
The invention belongs to the technical field of conveying and processing of chips and cutting fluid in the field of machining, and particularly relates to a chip fluid conveying device of a self-cleaning machine tool.
Background
Machining machines are required to be equipped with automatic chip removal machines which convey machined chips out of the machine for processing and recycling. Conveying cuttings is the basic function and attribute of a machine tool chip cleaner, but the chip cleaner can only convey the cuttings, a matched water tank is needed to contain the cuttings, the cuttings and the cutting fluid are collected and reprocessed respectively, the flow is complex, the pollution to the factory environment is often caused by intermediate links, the water tank and the chip cleaner are large in size, and the processing efficiency is low. Based on this, simple and efficient chip liquid conveying devices are increasingly becoming essential automation configurations of machine tools.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the scrap liquid conveying device of the self-cleaning machine tool, which realizes the unified storage and conveying of the cuttings and the cutting liquid, ensures the thorough cleaning of sediments in the box body by the scrap scraping mechanism in the box body, has the advantages of maintenance-free equipment, simplified processing flow of workshop scrap liquid mixture, avoidance of pollution to the factory environment and conservation of workshop space resources.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a scrap liquid conveying device of a self-cleaning machine tool comprises: the device comprises a box body, a scrap liquid inlet, an impurity delivery pump, a motor, a transmission shaft, a chain wheel, a chain, a scrap scraping plate, a guide rail, a connecting bolt, a bearing, a pit, a delivery pump outlet and a delivery pump inlet;
the box body is provided with a scrap liquid inlet, the upper cover plate of the box body is provided with mounting holes for an impurity delivery pump pipeline and a motor transmission shaft, a bottom plate of the box body is provided with a pit, the pit and the mounting hole for the delivery pump pipeline are coaxial, and the pit is larger than the diameter of the delivery pump inlet;
an inlet pipeline of the impurity delivery pump is inserted into the box body from an orifice of the upper cover of the box body and is arranged on the upper cover plate;
the motor is connected with the upper end of the transmission shaft, the transmission shaft extends into the box body from the orifice, the motor is arranged on the upper cover plate, and the motor drives the transmission shaft to rotate;
the chain wheel and the bearing are arranged at the lower end of the transmission shaft, the bearing is fixed at the bottom of the box body and supports the transmission shaft, and the transmission shaft drives the chain wheel to rotate;
a T-shaped guide rail is arranged on a bottom plate of the box body along the length direction, two ends of the T-shaped guide rail are in an arc shape, the chain is meshed with the chain wheel, a roller of the chain is contacted with the side surface of the guide rail, and the chain rotates around the guide rail;
the side projection shape of the scrap scraping plate is L-shaped, the bottom surface of the L-shaped scrap scraping plate is in contact with the bottom surface of the box body, and the side edge of the L-shaped scrap scraping plate, namely the root of the scrap scraping plate, is arranged on the chain through the connecting plate and the connecting bolt and does rotary motion along with the chain.
Furthermore, the shape of the box body can be circular, racetrack-shaped, oval or square, when the box body is circular or square, the whole device does not need a chain wheel, a chain and a guide rail, the motor is designed in the center of the box body, the scrap scraping plate is manufactured into an integrated scrap scraping plate, the integrated scrap scraping plate is directly installed on the transmission shaft, and the transmission shaft drives the integrated scrap scraping plate to rotate.
Furthermore, when the box body is square, corners of the box body are made into round corners, so that the fluidity of the scrap-liquid mixture is enhanced, and deposition at the corners of the box body is prevented.
Furthermore, the position of the chip liquid inlet is designed according to the position of a chip removal port of the machine tool and can be arranged on the peripheral side wall or the upper cover of the box body, and the shape and the structure of the chip liquid inlet are designed according to the shape of the chip removal port of the machine tool.
Furthermore, the scraping plate is made of a metal wear-resistant material or a non-metal wear-resistant material, and can be made of high-hardness nylon, high-resistance hard alloy or high-resistance composite material.
Furthermore, the overlooking projection shape of the scrap scraping plate is provided with a bending edge, the bending direction is the same as the moving direction, the rotation path of the position point of the bending angle coincides with the center of the pit at the bottom of the box body, the head of the bending edge, namely the head of the scrap scraping plate is in contact with the side wall of the box body, and the cuttings scattered at the corner in the box body are gathered near the bending angle of the scrap scraping plate and are brought near the pit of the box body.
Furthermore, the blade is arranged inside the impurity delivery pump, and the iron chips are cut up through the blade when being sucked.
The working principle is as follows:
for an oval box body, a track type box body or a rectangular box body, the principle of the scrap liquid conveying device is as follows: the chip liquid inlet is in butt joint with the machine tool, a chip liquid mixture enters the oval box body from the chip liquid inlet, the chip liquid is short for cutting liquid in the machine tool and chips generated by machining, and the chips are generally made of materials such as iron, aluminum, copper and the like. The chip-liquid mixture is primarily crushed by the impurity delivery pump and then delivered to other external treatment systems through the outlet of the delivery pump. The outlet of the delivery pump is connected with other external processing systems through a pipeline. Part of the fine and broken cuttings are mixed with dirty oil in the cutting fluid and are deposited at the bottom of the oval box body, the motor drives the chain to do rotary motion along a set guide rail through the transmission shaft and the chain wheel, and at the moment, the scraping plates arranged on the chain do rotary motion. The scrap scraping plate continuously operates to convey the chips staying at the bottom to the pit, and the chips fall into the pit. The scraping plate continues to work circularly in such a reciprocating way. The chips falling into the pit are conveyed to the outside by the impurity transfer pump.
To circular box or square box, bits liquid conveyor does not use sprocket, chain and guide rail, and the motor design is in the positive center of box, and the scraping plate preparation formula scraping plate as an organic whole, and the integral type scraping plate direct mount is on the transmission shaft, and the transmission shaft drives the integral type scraping plate rotation. The working principle of the box is basically consistent with that of the oval box, and the difference is as follows: the scraping plate does not need a chain wheel or a chain to drive, the scraping plate is directly installed on the transmission shaft, the motor directly drives the scraping plate through the transmission shaft, the scraping plate is of an integrated structure, the scraping plate is in rotary motion along the axis of the driving shaft, namely the axis of the round box body, so that the scraps deposited on the scraping plate are conveyed to the pit, and the remained scraps are conveyed to the outside thoroughly.
The beneficial effects of the invention at least comprise:
(1) the invention is a reliable and efficient scrap liquid conveying device, realizes unified storage and conveying of cuttings and cutting liquid, simplifies the processing flow of workshop scrap liquid mixture, and avoids pollution to the factory environment.
(2) The scraping mechanism in the box body can ensure thorough cleaning of sediments in the box body, and maintenance-free equipment is realized.
(3) The flow-rate-adjustable box is suitable for various box body structural shapes, can meet different flow requirements, meets different space layout requirements, and also saves workshop space resources.
(4) The equipment commonality is strong, can design the scraping plate of installing different structures, adapts to various iron fillings size, adapts to different iron fillings volume, realizes good bits liquid treatment.
The foreign matter pump can be used for conveying the broken cuttings, so that the blockage of the pipeline is prevented.
Drawings
FIG. 1 is an external perspective view of an elliptical box-type structure of a scrap liquid conveying device of a self-cleaning machine.
FIG. 2 is a longitudinal sectional view of an elliptical box type structure of a scrap liquid conveying device of a self-cleaning machine.
FIG. 3 is a top view of an elliptical box type structure of a scrap liquid conveying device of a self-cleaning machine.
FIG. 4 is a partial cross-sectional view of an elliptical box type structure of a scrap liquid conveying device of a self-cleaning machine.
FIG. 5 is a partial sectional view of an elliptical box type structure impurity delivery pump and a transmission shaft of the scrap liquid delivery device of the self-cleaning machine.
Wherein, 1-an elliptical box body 2-a chip liquid inlet 3-an impurity conveying pump 4-a motor 5-a transmission shaft 6-a chain wheel 7-a chain 8-a chip scraping plate 9-a guide rail 10-a bolt 11-chips 12-a bearing 13-a pit 14-a conveying pump outlet 18-a conveying pump inlet
FIG. 6 is an isometric view of the exterior of a circular box-like structure of a scrap liquid delivery apparatus for a self-cleaning machine of the present invention.
FIG. 7 is a top view of a circular box structure of a scrap liquid conveying device of a self-cleaning machine.
FIG. 8 is a side sectional view of a round box type structure of a scrap liquid conveying device of a self-cleaning machine.
FIG. 9 is a partial cross-sectional view of a circular box structure of a scrap liquid conveying device of a self-cleaning machine.
FIG. 10 is a partial sectional view of a round box type structure impurity delivery pump and a transmission shaft of the scrap liquid delivery device of the self-cleaning machine.
Wherein, 2-scrap liquid inlet 3-impurity conveying pump 4-motor 11-scrap 12-bearing 13-pit 14-conveying pump outlet 15-round box 16-integrated scrap scraping plate 17-transmission shaft
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to specific examples. Note that the following described embodiments are illustrative only for explaining the present invention, and are not to be construed as limiting the present invention. The examples, where specific techniques or conditions are not indicated, are to be construed according to the techniques or conditions described in the literature in the art or according to the product specifications. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products commercially available.
Implementation mode one
According to one aspect of the invention, the invention provides a scrap liquid conveying device of a self-cleaning machine, fig. 1 is an external perspective view of an oval box type structure of the scrap liquid conveying device of the self-cleaning machine, fig. 2 is a longitudinal sectional view of the oval box type structure of the scrap liquid conveying device of the self-cleaning machine, fig. 3 is a top view of the oval box type structure of the scrap liquid conveying device of the self-cleaning machine, fig. 4 is a partial sectional view of the cross section of the oval box type structure of the scrap liquid conveying device of the self-cleaning machine, and fig. 5 is a partial sectional view of an impurity conveying pump and a transmission shaft of the oval box type structure of the scrap liquid conveying device of the self-cleaning machine. As shown in fig. 1 to 5, the elliptical box structure of the chip-liquid conveying device includes: the device comprises a box body (1), a scrap liquid inlet (2), an impurity conveying pump (3), a motor (4), a transmission shaft (5), a chain wheel (6), a chain (7), a scrap scraping plate (8), a guide rail (9), a connecting bolt (10), a bearing (12), a pit (13), a conveying pump outlet (14) and a conveying pump inlet (18). An impurity delivery pump (3) and a motor (4) are installed on the oval box body (1), a blade arranged in the impurity delivery pump (3) has a crushing function (the impurity pump is an existing product and is not detailed here), and a delivery medium is a scrap liquid mixture. A scrap liquid inlet (2) is designed on the oval box body (1), and the scrap liquid inlet (2) is in butt joint with a machine tool. As shown in the figure, the bearing (12) is installed in the oval box body (1), the transmission shaft (5) is installed on the bearing (12), the chain wheel (6) is installed at the lower end of the transmission shaft (5), the chain wheel is connected through a flat key (in a conventional mode, the chain wheel is not detailed any more), and the upper end of the transmission shaft (5) is connected with the motor (4). A guide rail (9) is arranged in the oval box body (1), and a chain (7) is meshed with the chain wheel (6). The chain (7) is provided with a scraping plate (8) which is fixed through a bolt (10). The scraping plate (8) is made of high-hardness nylon and has wear resistance. A pit (13) is designed in the elliptic box body (1) under the impurity delivery pump (3).
The working principle is as follows: the chip liquid inlet (2) is in butt joint with a machine tool, a chip liquid mixture enters the oval box body (1) from the chip liquid inlet (2), the chip liquid is short for cutting liquid and chips (11) generated by machining in the machine tool, and the chips (11) are generally made of soft materials such as aluminum, copper and the like. The chip-liquid mixture is primarily crushed by the impurity delivery pump (3) and then is delivered to other external treatment systems by the delivery pump outlet (14). The pump outlet (14) is connected with other external treatment systems through a pipeline. Part of the fine chips (11) are mixed with dirty oil in the cutting fluid and are deposited at the bottom of the oval box body (1), the motor (4) drives the chain (7) to rotate along a set guide rail (9) through the transmission shaft (5) and the chain wheel (6), and at the moment, the chip scraping plate (8) arranged on the chain (7) also runs in the arrow direction shown in the figure. When the scrap scraping plate (8) continuously runs to convey the chips (11) staying at the bottom to the pit (13), the chips (11) fall into the pit (13). After that, the scrap scraping plate (8) continues to work for the next time. The chips (11) falling into the pit (13) are conveyed to the outside by the foreign matter conveying pump (3).
Second embodiment
According to one aspect of the invention, the invention provides a scrap liquid conveying device of a self-cleaning machine, fig. 6 is an external perspective view of a circular box type structure of the scrap liquid conveying device of the self-cleaning machine, fig. 7 is a top view of the circular box type structure of the scrap liquid conveying device of the self-cleaning machine, fig. 8 is a side sectional view of the circular box type structure of the scrap liquid conveying device of the self-cleaning machine, fig. 9 is a partial sectional view of the circular box type structure of the scrap liquid conveying device of the self-cleaning machine, and fig. 10 is a partial sectional view of a impurity conveying pump and a transmission shaft of the circular box type structure of the scrap liquid conveying device of the self-cleaning machine. As shown in fig. 6 to 10, the round box structure of the chip-liquid conveying device includes: the device comprises a circular box body (15), a scrap liquid inlet (2), an impurity conveying pump (3), a motor (4), scraps (11), a pit (13), an integrated scrap scraping plate (16), a conveying pump outlet (14) and a transmission shaft (17). Install impurity delivery pump (3) and motor (4) on circular box (15), the design has bits liquid entry (2) on circular box (15), bits liquid entry (2) and lathe butt joint, circular box (15) internally mounted has bearing (12), install on bearing (12) transmission shaft (17), the lower extreme at transmission shaft (17) is installed in scraper (16), adopt flat key connection (conventional mode no longer detailed), the upper end of transmission shaft (17) is connected with motor (4). In the structure, the scraper (16) is directly connected with the transmission shaft (17) without chain transmission. Similarly, the circular box body (15) is provided with a pit (13) right below the impurity delivery pump (3).
The working principle of the scraper is basically consistent with that of an oval box body in the first embodiment, the difference is that the scraper (16) does not need to be driven by a chain wheel or a chain, the scraper (16) is directly installed on a transmission shaft (17), a motor (4) directly drives the scraper (16) through the transmission shaft, the scraper (16) is of an integrated structure, the scraper (16) does rotary motion along the shaft center of the transmission shaft (17), namely the shaft center of a round box body (15), the settled cuttings (11) are conveyed to a pit (13), and therefore the residual cuttings (11) are conveyed to the outside thoroughly.
In conclusion, the scrap liquid conveying device for the self-cleaning machine tool is a reliable and efficient scrap liquid conveying device, realizes unified storage and conveying of cuttings and cutting liquid, can convey the broken cuttings by using the impurity pump, and prevents pipelines from being blocked. The treatment process of the scrap liquid mixture in the workshop is simplified, and the pollution to the factory environment is avoided. The scraping mechanism in the box body can ensure thorough cleaning of sediments in the box body, and maintenance-free equipment is realized. The flow-rate-adjustable box can be suitable for various box body structural shapes, can meet different flow requirements, meets different space layout requirements, and also saves workshop space resources. The equipment commonality is strong, can design the scraping plate of installing different structures, adapts to various iron fillings size, adapts to different iron fillings volume, realizes good bits liquid treatment.
In the description of the present invention, it is to be understood that the terms "first", "second" and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described, it is understood that the embodiments are illustrative and not restrictive, that various changes, modifications, substitutions and alterations may be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (7)
1. A self-cleaning machine tool bits liquid conveyor, characterized by comprising: the device comprises a box body, a scrap liquid inlet, an impurity delivery pump, a motor, a transmission shaft, a chain wheel, a chain, a scrap scraping plate, a guide rail, a connecting bolt, a bearing, a pit, a delivery pump outlet and a delivery pump inlet;
the box body is provided with a scrap liquid inlet, the impurity delivery pump is provided with an inlet pipeline, an upper cover plate of the box body is provided with an inlet pipeline mounting hole and a transmission shaft mounting hole, a bottom plate of the box body is provided with a pit, and the pit and the inlet pipeline mounting hole are coaxial and have a diameter larger than that of the inlet pipeline;
the inlet pipeline is inserted into the box body from the inlet pipeline mounting hole of the upper cover plate of the box body and is mounted on the upper cover plate;
the motor is connected with the upper end of the transmission shaft, the transmission shaft extends into the box body from the transmission shaft mounting hole, and the motor is mounted on the upper cover plate and drives the transmission shaft to rotate;
the chain wheel and the bearing are arranged at the lower end of the transmission shaft, the bearing is fixed at the bottom of the box body and supports the transmission shaft, and the transmission shaft drives the chain wheel to rotate;
a T-shaped guide rail is arranged on a bottom plate of the box body along the length direction, two ends of the T-shaped guide rail are in an arc shape, the chain is meshed with the chain wheel, and a roller of the chain is in contact with the side surface of the T-shaped guide rail and rotates around the T-shaped guide rail;
the side projection shape of the scrap scraping plate is L-shaped, the bottom surface of the L-shaped scrap scraping plate is in contact with the bottom surface of the box body, and the side edge of the L-shaped scrap scraping plate, namely the root of the scrap scraping plate, is arranged on the chain through the connecting plate and the connecting bolt and rotates along with the chain.
2. The debris fluid delivery device according to claim 1, wherein the shape of the box is any one of a circle, a racetrack, an oval, or a square; when the box is circular or square, whole device need not sprocket, chain and guide rail, and the motor design is in the positive center of box, and the scrapings board preparation formula as an organic whole scrapings board, and the integral type scrapings board direct mount is on the transmission shaft, and the transmission shaft drives the integral type scrapings board rotatory.
3. The chip-liquid conveying device according to claim 1, wherein corners of the box are rounded when the box is square, so that the fluidity of the chip-liquid mixture is enhanced, and deposition at the corners of the box is prevented.
4. The chip liquid conveying device according to claim 1, wherein the chip liquid inlet is arranged on the peripheral side wall of the box body or the upper cover plate according to the position of a chip discharge port of the machine tool; the shape and the structure of the chip liquid inlet are designed according to the shape of a chip discharge port of the machine tool.
5. The scrap liquid delivery apparatus according to claim 1, wherein the scraping plate is made of a metal wear-resistant material or a non-metal wear-resistant material, and comprises any one of high-hardness nylon, high-resistance hard alloy or high-resistance composite material.
6. The scrap liquid conveying device according to claim 1, wherein the scrap scraping plate has a projected overlook shape with a bent edge, the bending direction is the same as the moving direction, the rotation path of the position point of the bent edge coincides with the center of the pit at the bottom of the box body, and the head of the bent edge, namely the head of the scrap scraping plate, is in contact with the side wall of the box body, so that the scraps scattered at the corner of the box body are gathered near the bent angle of the scrap scraping plate and brought near the pit of the box body.
7. The scrap liquid conveying apparatus according to claim 1, wherein a blade is provided inside the impurity-feeding pump, and the scrap iron is cut by the blade when sucked.
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| CN201810047959.9A CN108422257B (en) | 2018-01-20 | 2018-01-20 | Self-cleaning machine tool scrap liquid conveying device |
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| CN201810047959.9A CN108422257B (en) | 2018-01-20 | 2018-01-20 | Self-cleaning machine tool scrap liquid conveying device |
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| CN109318046A (en) * | 2018-12-04 | 2019-02-12 | 苏州帝瀚环保科技股份有限公司 | A kind of machine tool cutting liquid recovery system |
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| US4424891A (en) * | 1981-06-22 | 1984-01-10 | Reclamet, Inc. | Equipment for reclaiming the waste products of machining |
| JP3472733B2 (en) * | 1999-05-10 | 2003-12-02 | 株式会社ブンリ | Processing equipment for cutting chips |
| CN203993554U (en) * | 2014-07-24 | 2014-12-10 | 康舒电子(东莞)有限公司 | Liquid circulating apparatus and polishing machine tool |
| CN205254677U (en) * | 2015-11-26 | 2016-05-25 | 天津职业技术师范大学 | A liquid bits splitter for metal cutting machine |
| CN205734132U (en) * | 2016-05-21 | 2016-11-30 | 长春职业技术学院 | A kind of being applied to special on numerical control machining center considers clearly device to be worth doing automatically |
| CN206216365U (en) * | 2016-09-29 | 2017-06-06 | 江苏厚道数控科技有限公司 | For the Scrap-removing machine on lathe |
| CN106624977A (en) * | 2016-11-09 | 2017-05-10 | 宁夏共享机床辅机有限公司 | Novel combined type chain plate chip removing device |
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