CN211051692U - Liquid purifying device and water tank with same - Google Patents
Liquid purifying device and water tank with same Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型提供一种液体净化装置及带有该装置的液箱,主要用于净化具有金属杂质及油污的液体,使水箱中的液体达到干净的状态。尤其适用于机床加工行业切削液的净化.The utility model provides a liquid purifying device and a liquid tank with the device, which are mainly used for purifying liquid with metal impurities and oil stains, so that the liquid in the water tank can reach a clean state. It is especially suitable for the purification of cutting fluid in the machine tool processing industry.
背景技术Background technique
在机械加工领域,机械加工所使用的刀具在工作过程中一般需要冷却液或油进行冷却。在冷却液冷却的机床设备中,机床水箱是其必备的辅助设备。机床水箱主要用于储存干净的液体,为刀具提供冷却液,为工件提供冲洗液。In the field of machining, the tools used in machining generally require coolant or oil for cooling during the working process. In the machine tool equipment cooled by coolant, the machine tool water tank is the necessary auxiliary equipment. The machine tool water tank is mainly used to store clean liquid, provide coolant for the tool, and provide flushing liquid for the workpiece.
而在实际生产过程中,机床水箱往往分为多个功能区域,有与排屑设备连接的脏液区,有过滤区及净液区。机床水箱由于其需要频繁补水,其各接口并不完全密封,因此水箱中会进入粉尘等各种纤维状杂质,加之冷却液中常常混入机床导轨,主轴等润滑油。使得机床水箱中存在金属碎屑,润滑油,纤维状的油泥粘连物及油泥。由于这类物质的存在,对冷却液的寿命,冷却液的冷却效率及机床管路与喷嘴通透性等的影响均是十分巨大的。In the actual production process, the water tank of the machine tool is often divided into multiple functional areas, including a dirty liquid area connected to the chip removal equipment, a filter area and a clean liquid area. Because the water tank of the machine tool needs to be replenished frequently, its interfaces are not completely sealed, so various fibrous impurities such as dust will enter the water tank, and the coolant is often mixed with lubricating oil such as machine tool guide rails and spindles. This causes metal chips, lubricating oil, fibrous sludge adhesions and sludge in the machine water tank. Due to the existence of such substances, the impact on the life of the coolant, the cooling efficiency of the coolant and the permeability of the machine tool pipeline and nozzle are very huge.
在目前市场上针对水箱中油的处理具有一些专门的设备,如油水分离器,但对于水箱中的金属杂质,只能依靠其自重沉淀在箱体底部,在设备保养时进行人工清理,而回液过程中悬浮的部分金属颗粒通常会直接被泵吸入,对泵、管路及喷嘴造成影响。In the current market, there are some special equipment for the treatment of oil in the water tank, such as oil-water separator, but for the metal impurities in the water tank, they can only rely on their own weight to settle at the bottom of the tank, and manual cleaning is performed during equipment maintenance, and the liquid is returned. Part of the metal particles suspended in the process are usually directly sucked by the pump, which will affect the pump, pipeline and nozzle.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的缺陷,本实用新型提供一种液体净化装置及净化方法及带有该装置的水箱。本实用新型公开的一个方面解决的一个技术问题是通过磁性圆盘,将水箱中游离的金属屑,杂质及浮油一次性带出水箱,并采用多级分离的方式将固液进行分离,再将冷却液与润滑油分离,实现水箱内漂浮金属杂质拦截回收及表面油泥、浮油的回收分离。In view of the defects existing in the prior art, the utility model provides a liquid purification device, a purification method and a water tank with the device. One technical problem solved by one aspect disclosed by the present utility model is to use the magnetic disc to take the free metal chips, impurities and oil floating in the water tank out of the water tank at one time, and use a multi-stage separation method to separate the solid and liquid, and then use the magnetic disc to separate the solid and liquid. The cooling liquid and lubricating oil are separated to realize the interception and recovery of floating metal impurities in the water tank and the recovery and separation of surface sludge and floating oil.
本实用新型解决其技术问题所采用的一个技术方案是:一种液体净化装置,包括驱动装置、吸附装置、清洁装置、分离装置,所述吸附装置包括表面带有磁性的饼状磁盘,所述驱动装置与所述磁盘圆心连接驱动所述磁盘沿圆心旋转;所述清洁装置包括刮板、导流槽,所述导流槽倾斜设置在所述磁盘径向方向上,所述刮板一端紧贴在所述磁盘的圆侧面,另一端置于所述导流槽内;所述分离装置包括分离盒、接油盒,所述分离盒靠近所述磁盘并置于所述导流槽下面,所述接油盒紧贴所述分离盒。A technical solution adopted by the present utility model to solve the technical problem is: a liquid purification device, comprising a driving device, an adsorption device, a cleaning device, and a separation device, the adsorption device includes a pie-shaped magnetic disk with a magnetic surface, and the The drive device is connected with the disk center to drive the disk to rotate along the center of the circle; the cleaning device includes a scraper and a guide groove, the guide groove is arranged obliquely in the radial direction of the disk, and one end of the scraper is tightly It is attached to the round side of the magnetic disk, and the other end is placed in the guide groove; the separation device includes a separation box and an oil receiving box, and the separation box is close to the magnetic disk and placed under the guide groove, The oil receiving box is in close contact with the separation box.
优选的,所述磁盘表面镀有一层吸附材料。Preferably, the surface of the magnetic disk is coated with a layer of adsorption material.
优选的,所述磁盘沿圆心设置有无磁的扇形区域。Preferably, the magnetic disk is provided with a non-magnetic sector area along the center of the circle.
优选的,所述导流槽设置为一端开口的U型槽,所述开口端为低端远离所述磁盘圆心设置并置于所述分离盒之上。Preferably, the guide groove is set as a U-shaped groove with one end open, and the open end is set at a lower end away from the center of the disk and placed on the separation box.
优选的,所述分离盒设置一个排油口、一个排水口,所述排油口的高度高于所述排水口的高度。Preferably, the separation box is provided with an oil outlet and a water outlet, and the height of the oil outlet is higher than the height of the water outlet.
优选的,所述磁盘设置至少一个。Preferably, at least one disk is provided.
优选的,一个所述磁盘至少布置一个所述刮板与一个所述导流槽。Preferably, at least one of the scrapers and one of the guide grooves is arranged on one of the magnetic disks.
优选的,一种带有液体净化装置的水箱,使用上述任意一项所述的液体净化装置。Preferably, a water tank with a liquid purification device uses the liquid purification device described in any one of the above.
由上述技术方案可知,本实用新型公开的一个方面带来的一个有益效果至少是,通过磁盘旋转吸附可有效收集水箱中游离的金属屑,减少了金属屑在水箱中的沉积,磁盘与表面的吸附材料复合使用,不仅可以清理水箱中的铁屑还能除去浮油,打破了传统只除油或只除屑的方式,一机多用,提高效率降低成本。It can be seen from the above technical solutions that at least one beneficial effect of the disclosed aspect of the present invention is that free metal chips in the water tank can be effectively collected through the magnetic disk rotation and adsorption, and the deposition of metal chips in the water tank is reduced. The composite use of adsorbent materials can not only clean up iron filings in the water tank but also remove oil slicks, breaking the traditional method of only removing oil or only removing chips. One machine is multi-purpose, improving efficiency and reducing costs.
附图说明Description of drawings
附图1是根据本实用新型公开的一个实施例液体净化装置轴测图;1 is an axonometric view of a liquid purification device according to an embodiment disclosed in the present invention;
附图2是根据本实用新型公开的一个实施例液体净化装置磁盘的示意图;2 is a schematic diagram of a magnetic disk of a liquid purification device according to an embodiment disclosed in the present invention;
附图3是根据本实用新型公开的一个实施例液体净化装置分离装置的轴测图;3 is an axonometric view of a separation device of a liquid purification device according to an embodiment disclosed in the present invention;
附图4是根据本实用新型公开的一个实施例液体净化装置带防护罩的轴测图;4 is an axonometric view of a liquid purification device with a protective cover according to an embodiment disclosed in the present utility model;
附图5是根据本实用新型公开的一个实施例带液体净化装置的水箱的局部视图;5 is a partial view of a water tank with a liquid purification device according to an embodiment of the present disclosure;
附图中:10-电机,20-磁盘,30-清洁装置,40-分离装置,50-水箱盖板,60-水箱,70-液体净化装置,21-无磁区域,22-有磁区域,31-刮板,32-导流槽,41-分离盒,42-接油盒,411-壳体,412-混合区,413-固液分隔板,414-脏油区,415-排油口,416-油水分隔板,417-排水口,418-净水区。In the drawings: 10-motor, 20-disk, 30-cleaning device, 40-separating device, 50-water tank cover, 60-water tank, 70-liquid purification device, 21-non-magnetic area, 22-magnetic area, 31- scraper, 32- diversion groove, 41- separation box, 42- oil connection box, 411- shell, 412- mixing area, 413- solid-liquid separation plate, 414- dirty oil area, 415- oil drain mouth, 416- oil-water separator, 417- drain outlet, 418- water purification area.
具体实施方式Detailed ways
结合本实用新型的附图,对本实用新型实施例的一个技术方案做进一步的详细阐述。With reference to the accompanying drawings of the present utility model, a technical solution of the embodiment of the present utility model is further elaborated.
实施例一:Embodiment one:
参照附图1所示,一种液体净化装置包括电机10、吸附装置,清洁装置30、分离装置40,所述吸附装置包括表面带有磁性的饼状磁盘20,所述驱动装置与所述磁盘20圆心连接驱动所述磁盘沿圆心旋转;所述清洁装置30包括刮板31、导流槽32,所述导流槽倾斜设置在所述磁盘20径向方向上,所述刮板31一端紧贴在所述磁盘的圆侧面,另一端置于所述导流槽32内;所述分离装置40包括分离盒41、接油盒42,所述分离盒41靠近所述磁盘20并置于所述导流槽32下面,所述接油盒42紧贴所述分离盒41。所述导流槽32设置为一端开口的U型槽,所述开口端为低端远离磁盘20圆心设置并置于所述分离盒41之上。磁盘20通过电机10驱动旋转时,磁盘是浸入在液体中的,所以液体中的浮油、铁屑会吸附在磁盘上,旋转至刮板31处被刮除至导流槽32内,由于导流槽倾斜布置且磁盘圆心处高,所以由重力作用,浮油及铁屑(后面统称混合物)会从导流槽流入分离盒41内。需要说明的是磁盘20根据需要可设置多个,磁盘20的两侧可以分别设置刮板与导流槽。Referring to FIG. 1, a liquid purification device includes a
如图2所示,所述磁盘20表面镀有一层吸附材料,如二氧化硅。在沿其圆心设置有无磁的扇形区域21和有磁的扇形区域22。铁屑被在磁盘20的吸附作用下回在刮板31处聚集,当旋转至无磁区域21时,刮板31可将铁屑刮入导流槽。As shown in FIG. 2 , the surface of the
如图1和图3所示,所述分离盒41包括壳体411、混合区412、固液分隔板413、脏油区414、排油口415、油水分隔板416、排水口417、净水区418,所述固体分隔板413与壳体411三面连接,中间形成的腔体为混合区412。且固液分隔板的最高面低于壳体411的顶面。固液分隔板413一侧平行设置油水分隔板416,油水分隔板416两侧面与壳体411的两侧面连接密封,底部与壳体留有间隙。排油口415设置在固液分隔板413与油水分隔板416形成的脏液区414内,并且贯通连接在壳体411的一侧外壁上。油水分隔板416与壳体411之间形成净液区418,排水口417设置在净液区。并且排油口415的高度高于排水口417。屑液混合物从导流槽32流到分离盒41的混合区412内逐渐积累盛满后液体通过固液分隔板413进入脏油区414内,固体沉淀。油水分隔板416与壳体411底部留有间隙作为油水沉淀通道。当液体逐渐积累越过油水通道的高度时,由于油的密度小于水(磁盘携带的少量的)所以只有水通过通道流入净液区418,油漂浮在液面上。当水量达到排水口417的高度时,水通过排水口回流到指定位置,油继续累积,当达到排油口415时,从排油口流出进入接油盒42内。As shown in FIG. 1 and FIG. 3 , the
实施例二:Embodiment 2:
请参照附图4与附图5所示,液体净化装置70安装在盖板50上,然后整体放在水箱60上。此时液体净化装置中的磁盘20是浸入在水箱液体内的。启动电机10,磁盘20开始旋转不断吸附水箱中悬浮的金属屑,当磁盘旋转至液面时,液体中漂浮的油泥等杂质部分会吸附在金属屑表面,部分吸附在没有金属屑的磁盘表面上。Referring to FIG. 4 and FIG. 5 , the
当磁盘继续旋转至刮板31处,刮板31将金属屑,油泥等刮落至导流槽32内。需要说明的是金属屑需要磁盘20的无磁区域21旋转至刮板处,才会被刮落至导流槽。When the magnetic disk continues to rotate to the
导流槽32具有倾斜角度会在重力作用下将金属屑,油泥等固液混合物导入分离盒41内。固液混合物在分离盒41的混合区412中逐渐积累,当液体高度达到固液分离隔板413时,液体不断溢出进入油水分离环境,油水分离隔板416与壳体411底部具有一定的间隙,当液体越过此间隙后,由于重力作用,油只能在脏油区414内,而磁盘20携带的水则由于在压强等高的作用下,可以在油水分离隔416和壳体411底部的间隙流动。当水逐渐积累,达到排水口417高度时,水通过排水口417直接回流至水箱。由于排油口415略高于排水口417,所以浮油漂浮在水上,当油积累高度达到排油口415时,油通过排油口415进入接油盒42。The
需要说明的是将液体净化装置布置在水箱泵周围,可以有效减少泵吸入金属屑,降低机床刀具冷却喷嘴的堵塞及泵的堵塞。该装置中磁盘镀有亲油疏水的二氧化硅吸附材料不仅提高浮油吸附率还降低水的携带量。分离盒设置两层分隔板,有效分离金属屑、油、水。该装置在无磁的金属屑环境中可作为油水分离设备使用,在有磁的金属屑环境中可兼做磁性分离设备和油水分离设备,适用范围大,局限小。It should be noted that arranging the liquid purification device around the water tank pump can effectively reduce the suction of metal chips by the pump, reduce the blockage of the cooling nozzle of the machine tool and the blockage of the pump. The magnetic disk of the device is coated with lipophilic and hydrophobic silica adsorption material, which not only improves the adsorption rate of oil slick but also reduces the water carrying capacity. The separation box is equipped with two layers of separation plates, which can effectively separate metal chips, oil and water. The device can be used as an oil-water separation device in a non-magnetic metal chip environment, and can be used as a magnetic separation device and an oil-water separation device in a magnetic metal chip environment, with a large scope of application and small limitations.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110404672A (en) * | 2019-07-31 | 2019-11-05 | 宁夏共享机床辅机有限公司 | Liquid cleaning device and purification method and water tank with the device |
| CN113003837A (en) * | 2021-02-25 | 2021-06-22 | 江西省科学院能源研究所 | Environment-friendly water treatment equipment with multi-layer treatment filtering function |
| CN116713109A (en) * | 2023-08-11 | 2023-09-08 | 常州良旭车辆配件有限公司 | Automobile lubricating oil filtering system |
-
2019
- 2019-07-31 CN CN201921209937.4U patent/CN211051692U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110404672A (en) * | 2019-07-31 | 2019-11-05 | 宁夏共享机床辅机有限公司 | Liquid cleaning device and purification method and water tank with the device |
| CN113003837A (en) * | 2021-02-25 | 2021-06-22 | 江西省科学院能源研究所 | Environment-friendly water treatment equipment with multi-layer treatment filtering function |
| CN116713109A (en) * | 2023-08-11 | 2023-09-08 | 常州良旭车辆配件有限公司 | Automobile lubricating oil filtering system |
| CN116713109B (en) * | 2023-08-11 | 2023-10-13 | 常州良旭车辆配件有限公司 | Automobile lubricating oil filtering system |
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