CN220736377U - A multi-cylinder synchronous vertical filter press - Google Patents
A multi-cylinder synchronous vertical filter press Download PDFInfo
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- CN220736377U CN220736377U CN202322333476.4U CN202322333476U CN220736377U CN 220736377 U CN220736377 U CN 220736377U CN 202322333476 U CN202322333476 U CN 202322333476U CN 220736377 U CN220736377 U CN 220736377U
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Abstract
本实用新型属于压滤机技术领域,具体为一种多油缸同步立式压滤机,包括底座,底座内部安装有液压缸,底座的上表面安装有集水板,底座的内部接通有输料管,集水板的上表面固定连接有安装有滤布,输料管的外表面滑动连接有滤框,液压缸的输出端固定连接推板,输料管的外表面固定连接有顶板,顶板的下方设置有清理机构,顶板的上表面安装有电机。本实用新型提高了物料残渣冲洗的工作效率,解决了用水清理残渣效率低的问题。
The utility model belongs to the technical field of filter presses, specifically a multi-cylinder synchronous vertical filter press, comprising a base, a hydraulic cylinder is installed inside the base, a water collecting plate is installed on the upper surface of the base, a feed pipe is connected inside the base, a filter cloth is fixedly connected to the upper surface of the water collecting plate, a filter frame is slidably connected to the outer surface of the feed pipe, a push plate is fixedly connected to the output end of the hydraulic cylinder, a top plate is fixedly connected to the outer surface of the feed pipe, a cleaning mechanism is arranged below the top plate, and a motor is installed on the upper surface of the top plate. The utility model improves the working efficiency of material residue washing and solves the problem of low efficiency of cleaning residue with water.
Description
技术领域Technical Field
本实用新型属于压滤机技术领域,具体为一种多油缸同步立式压滤机。The utility model belongs to the technical field of filter presses, in particular to a multi-oil cylinder synchronous vertical filter press.
背景技术Background technique
压滤机是一种用于固液分离的机器,它是通过压力来对物料进行过滤的,其广泛应用于化工和制药领域。A filter press is a machine used for solid-liquid separation. It filters materials through pressure and is widely used in the chemical and pharmaceutical fields.
压滤机在过滤完一种物料后,需要对输料管的内部进行清理,由于物料管的内壁会附着有过滤完物料残渣,这些物料残渣通常通过水流来进行冲洗,但有些物料残渣的黏性较大,可能需要进行长时间的冲洗才能冲洗掉,若冲洗不彻底会对下一批过滤的物料造成污染,冲洗时间太长还会影响工作效率。After filtering a material, the filter press needs to clean the inside of the feed pipe. Since the inner wall of the material pipe will be attached with filtered material residues, these material residues are usually washed away by water flow, but some material residues are very sticky and may require a long time of washing to wash away. If the washing is not thorough, it will cause contamination to the next batch of filtered materials. If the washing time is too long, it will also affect work efficiency.
发明内容Summary of the invention
本实用新型的目的在于提供一种多油缸同步立式压滤机,提高了物料残渣冲洗的工作效率。The utility model aims to provide a multi-oil cylinder synchronous vertical filter press, which improves the working efficiency of material residue washing.
为实现上述目的,本实用新型提供如下技术方案:一种多油缸同步立式压滤机,包括底座,所述底座的上表面安装有液压缸,所述底座的上表面安装有集水板,所述底座的内部接通有输料管,所述集水板的上表面固定连接有安装有滤布,所述输料管的外表面滑动连接有滤框,所述液压缸的输出端固定连接推板,所述输料管的外表面固定连接有顶板,所述顶板的下方设置有清理机构,所述顶板的上表面安装有电机。To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-cylinder synchronous vertical filter press, comprising a base, a hydraulic cylinder is installed on the upper surface of the base, a water collecting plate is installed on the upper surface of the base, a feed pipe is connected to the inside of the base, a filter cloth is fixedly connected to the upper surface of the water collecting plate, a filter frame is slidably connected to the outer surface of the feed pipe, an output end of the hydraulic cylinder is fixedly connected to a push plate, the outer surface of the feed pipe is fixedly connected to a top plate, a cleaning mechanism is arranged below the top plate, and a motor is installed on the upper surface of the top plate.
为了传递电机的动能,作为本实用新型的一种多油缸同步立式压滤机优选的,所述清理机构包括转杆,所述转杆的外表面与顶板的内部转动连接,所述转杆的上表面与电机的输出端固定连接。In order to transfer the kinetic energy of the motor, as a preferred multi-cylinder synchronous vertical filter press of the utility model, the cleaning mechanism includes a rotating rod, the outer surface of the rotating rod is rotatably connected to the inside of the top plate, and the upper surface of the rotating rod is fixedly connected to the output end of the motor.
为了便于清理输料管内部残留的物料残渣,作为本实用新型的一种多油缸同步立式压滤机优选的,所述转杆的外表面固定连接有螺旋片,所述螺旋片的外表面滑动连接有刮板,所述刮板的外表面与输料管的内壁滑动连接。In order to facilitate the cleaning of material residues remaining inside the feed pipe, as a preferred multi-cylinder synchronous vertical filter press of the utility model, the outer surface of the rotating rod is fixedly connected with a spiral piece, the outer surface of the spiral piece is slidably connected with a scraper, and the outer surface of the scraper is slidably connected to the inner wall of the feed pipe.
为了将集水板中的滤液排出,作为本实用新型的一种多油缸同步立式压滤机优选的,所述底座的下表面固定连接有储料盒,所述集水板的内部接通有排水管。In order to discharge the filtrate in the water collecting plate, as a preferred multi-cylinder synchronous vertical filter press of the utility model, a storage box is fixedly connected to the lower surface of the base, and a drainage pipe is connected to the inside of the water collecting plate.
为了将物料送入输料管内,作为本实用新型的一种多油缸同步立式压滤机优选的,所述储料盒的外表面接通有送料管,所述储料盒的内部滑动连接有挡板。In order to feed the material into the feed pipe, as a preferred multi-cylinder synchronous vertical filter press of the utility model, the outer surface of the storage box is connected with the feed pipe, and the interior of the storage box is slidably connected with a baffle.
为了避免滤布和集水板移动时位置发生改变,作为本实用新型的一种多油缸同步立式压滤机优选的,所述输料管的外表面与滤布的内部滑动连接,所述输料管的外表面与集水板的外表面滑动连接。In order to avoid the position change of the filter cloth and the water collecting plate when they move, as a preferred multi-cylinder synchronous vertical filter press of the utility model, the outer surface of the feed pipe is slidably connected to the inside of the filter cloth, and the outer surface of the feed pipe is slidably connected to the outer surface of the water collecting plate.
为了便于过滤,作为本实用新型的一种多油缸同步立式压滤机优选的,所述滤布的外表面与滤框的外表面贴紧,所述推板的外表面与输料管的外表面滑动连接。In order to facilitate filtering, as a preferred multi-cylinder synchronous vertical filter press of the utility model, the outer surface of the filter cloth is tightly attached to the outer surface of the filter frame, and the outer surface of the push plate is slidably connected to the outer surface of the feed pipe.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
1.本实用新型通过滤布和清理机构之间的配合,滤布可将滤液与滤浆分离,在滤浆输料管送入滤框内后,随着压力的增大滤液会逐渐穿过滤布流入集水板内,而滤浆中的固体颗粒则会被滤布阻挡,从而完成过滤;清理机构用于清理输料管内部残留的滤浆,一批滤浆过滤完呈后,启动电机,电机的输出端带动清理机构随输料管的内壁移动,将输料管内壁附着的物料残渣清理下来,提高了工作效率。1. The utility model uses the cooperation between the filter cloth and the cleaning mechanism. The filter cloth can separate the filtrate from the filter slurry. After the filter slurry delivery pipe is sent into the filter frame, the filtrate will gradually pass through the filter cloth and flow into the water collecting plate as the pressure increases, while the solid particles in the filter slurry will be blocked by the filter cloth, thereby completing the filtration; the cleaning mechanism is used to clean the filter slurry remaining inside the delivery pipe. After a batch of filter slurry is filtered, the motor is started, and the output end of the motor drives the cleaning mechanism to move with the inner wall of the delivery pipe to clean up the material residues attached to the inner wall of the delivery pipe, thereby improving work efficiency.
2.本实用新型通过储料盒和挡板之间的配合,被刮板清理下来的物料残渣落入储料盒内收集,然后将挡板从储料盒移开,挡板移开后储料盒内会存在开口,通过开口清理储料盒内部的物料残渣,避免物料残渣与新的滤浆混合造成二次污染。2. In the utility model, the material residues cleaned by the scraper fall into the material storage box and are collected through the cooperation between the material storage box and the baffle, and then the baffle is removed from the material storage box. After the baffle is removed, an opening will exist in the material storage box, and the material residues inside the material storage box are cleaned through the opening to avoid secondary pollution caused by the mixing of the material residues with the new filter slurry.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为本实用新型的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the utility model;
图2为本实用新型顶板的连接关系结构示意图;FIG2 is a schematic diagram of the connection relationship structure of the top plate of the utility model;
图3为本实用新型清理机构的结构示意图;FIG3 is a schematic diagram of the structure of the cleaning mechanism of the utility model;
图4为本实用新型滤布位置关系的结构示意图;FIG4 is a schematic structural diagram of the positional relationship of the filter cloth of the utility model;
图5为本实用新型储料盒的内部结构示意图;Figure 5 is a schematic diagram of the internal structure of the material storage box of the utility model;
图6为本实用新型图3中A处的放大结构示意图。FIG. 6 is an enlarged structural schematic diagram of point A in FIG. 3 of the present invention.
图中:1、底座;2、液压缸;3、集水板;4、输料管;5、滤布;6、滤框;7、推板;8、顶板;9、清理机构;901、转杆;902、螺旋片;903、刮板;10、电机;11、储料盒;12、排水管;13、送料管;14、挡板。In the figure: 1. base; 2. hydraulic cylinder; 3. water collecting plate; 4. feed pipe; 5. filter cloth; 6. filter frame; 7. push plate; 8. top plate; 9. cleaning mechanism; 901. rotating rod; 902. spiral blade; 903. scraper; 10. motor; 11. storage box; 12. drain pipe; 13. feed pipe; 14. baffle.
具体实施方式Detailed ways
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
请参阅图1至图6,一种多油缸同步立式压滤机,包括底座1,底座1的上表面安装有液压缸2,底座1的上表面安装有集水板3,底座1的内部接通有输料管4,集水板3的上表面固定连接有安装有滤布5,输料管4的外表面滑动连接有滤框6,液压缸2的输出端固定连接推板7,输料管4的外表面固定连接有顶板8,顶板8的下方设置有清理机构9,顶板8的上表面安装有电机10。Please refer to Figures 1 to 6, a multi-cylinder synchronous vertical filter press includes a base 1, a hydraulic cylinder 2 is installed on the upper surface of the base 1, a water collecting plate 3 is installed on the upper surface of the base 1, a feed pipe 4 is connected to the inside of the base 1, a filter cloth 5 is fixedly connected to the upper surface of the water collecting plate 3, a filter frame 6 is slidably connected to the outer surface of the feed pipe 4, an output end of the hydraulic cylinder 2 is fixedly connected to a push plate 7, the outer surface of the feed pipe 4 is fixedly connected to a top plate 8, a cleaning mechanism 9 is provided below the top plate 8, and a motor 10 is installed on the upper surface of the top plate 8.
本实施例中:通过底座1固定液压缸2的位置,液压缸2推动推板7移动,通过移动推板7挤压集水板3,集水板3移动会挤压滤布5和滤框6,从而使集水板3、滤布5和滤框6能紧密地贴合在一起,输料管4将滤浆灌入滤框6内,通过顶板8固定输料管4,避免输料管4在上料的过程中发生晃动,同时顶板8还能防止电机10在启动时自转。In this embodiment: the position of the hydraulic cylinder 2 is fixed by the base 1, and the hydraulic cylinder 2 pushes the push plate 7 to move. The water collecting plate 3 is squeezed by moving the push plate 7. The movement of the water collecting plate 3 squeezes the filter cloth 5 and the filter frame 6, so that the water collecting plate 3, the filter cloth 5 and the filter frame 6 can fit tightly together. The feed pipe 4 pours the filter slurry into the filter frame 6, and the feed pipe 4 is fixed by the top plate 8 to avoid shaking of the feed pipe 4 during the feeding process. At the same time, the top plate 8 can also prevent the motor 10 from rotating at startup.
作为本实用新型的一种技术优化方案,清理机构9包括转杆901,转杆901的外表面与顶板8的内部转动连接,转杆901的上表面与电机10的输出端固定连接。As a technical optimization solution of the utility model, the cleaning mechanism 9 includes a rotating rod 901 , the outer surface of the rotating rod 901 is rotatably connected to the inside of the top plate 8 , and the upper surface of the rotating rod 901 is fixedly connected to the output end of the motor 10 .
本实施例中:顶板8可减缓转杆901旋转时产生的晃动,通过电机10带动转杆901旋转,同时电机10还能固定转杆901的位置,避免转杆901落下,电机10无需旋转太快。In this embodiment: the top plate 8 can slow down the shaking of the rotating rod 901 when it rotates, and the rotating rod 901 is driven to rotate by the motor 10. At the same time, the motor 10 can also fix the position of the rotating rod 901 to prevent the rotating rod 901 from falling. The motor 10 does not need to rotate too fast.
作为本实用新型的一种技术优化方案,转杆901的外表面固定连接有螺旋片902,螺旋片902的外表面滑动连接有刮板903,刮板903的外表面与输料管4的内壁滑动连接。As a technical optimization solution of the utility model, the outer surface of the rotating rod 901 is fixedly connected with a spiral piece 902, the outer surface of the spiral piece 902 is slidably connected with a scraper 903, and the outer surface of the scraper 903 is slidably connected to the inner wall of the feeding pipe 4.
本实施例中:转杆901旋转带动螺旋片902旋转,螺旋片902带动刮板903移动,通过螺旋片902旋转的方向来控制刮板903的移动,通过移动刮板903刮落输料管4上的物料残渣,并且刮板903与输料管4的接触可进一步减缓转杆901旋转时产生的晃动。In this embodiment: the rotation of the rotating rod 901 drives the spiral piece 902 to rotate, and the spiral piece 902 drives the scraper 903 to move. The movement of the scraper 903 is controlled by the rotation direction of the spiral piece 902. The scraper 903 is moved to scrape off the material residue on the conveying pipe 4, and the contact between the scraper 903 and the conveying pipe 4 can further slow down the shaking generated when the rotating rod 901 rotates.
作为本实用新型的一种技术优化方案,底座1的下表面固定连接有储料盒11,储料盒11的外表面接通有送料管13。As a technical optimization solution of the utility model, a material storage box 11 is fixedly connected to the lower surface of the base 1 , and a material feeding pipe 13 is connected to the outer surface of the material storage box 11 .
本实施例中:通过底座1固定储料盒11的位置,储料盒11用于接住刮板903刮落的物料残渣,送料管13的外表面安装有阀门,在输送滤浆时,打开阀门,送料管13将滤浆送入送料管13内,滤浆经储料盒11上面开设的孔进入输料管4内。In this embodiment: the position of the storage box 11 is fixed by the base 1, and the storage box 11 is used to receive the material residues scraped off by the scraper 903. A valve is installed on the outer surface of the feeding pipe 13. When conveying the filter slurry, the valve is opened, and the feeding pipe 13 feeds the filter slurry into the feeding pipe 13, and the filter slurry enters the conveying pipe 4 through the hole opened on the storage box 11.
作为本实用新型的一种技术优化方案,储料盒11的内部滑动连接有挡板14,集水板3的内部接通有排水管12。As a technical optimization solution of the utility model, a baffle 14 is slidably connected to the interior of the material storage box 11 , and a drain pipe 12 is connected to the interior of the water collecting plate 3 .
本实施例中:挡板14可在储料盒11的内部滑动,当挡板14滑动到储料盒11内部时,储料盒11完全密闭,刮板903刮落的物料残渣落入储料盒11内,此时可拉开挡板14清理储料盒11内部的物料残渣,集水板3内的滤液可通过排水管12排出。In this embodiment: the baffle 14 can slide inside the storage box 11. When the baffle 14 slides into the storage box 11, the storage box 11 is completely closed, and the material residues scraped off by the scraper 903 fall into the storage box 11. At this time, the baffle 14 can be pulled open to clean the material residues inside the storage box 11, and the filtrate in the water collecting plate 3 can be discharged through the drain pipe 12.
作为本实用新型的一种技术优化方案,输料管4的外表面与滤布5的内部滑动连接,输料管4的外表面与集水板3的外表面滑动连接。As a technical optimization solution of the utility model, the outer surface of the feed pipe 4 is slidably connected to the inside of the filter cloth 5 , and the outer surface of the feed pipe 4 is slidably connected to the outer surface of the water collecting plate 3 .
本实施例中:输料管4会从滤布5和集水板3内的开口处穿过,从而避免输料管4和滤布5在移动时位置出现偏差。In this embodiment, the feed pipe 4 passes through the openings in the filter cloth 5 and the water collecting plate 3, so as to avoid position deviation of the feed pipe 4 and the filter cloth 5 when moving.
作为本实用新型的一种技术优化方案,滤布5的外表面与滤框6的外表面贴紧,推板7的外表面与输料管4的外表面滑动连接。As a technical optimization solution of the utility model, the outer surface of the filter cloth 5 is in close contact with the outer surface of the filter frame 6 , and the outer surface of the push plate 7 is slidably connected with the outer surface of the feed pipe 4 .
本实施例中:使滤布5和滤框6紧密接触,避免滤浆从缝隙中渗出,输料管4可避免推板7移动的方向出现误差。In this embodiment, the filter cloth 5 and the filter frame 6 are in close contact to prevent the filter slurry from leaking out of the gap, and the feed pipe 4 can prevent the push plate 7 from moving in the direction of error.
工作原理:使用时,首先启动液压缸2,通过液压缸2推动推板7移动使集水板3、滤布5和滤框6相互贴紧,然后打开送料管13上的阀门,由送料管13将滤浆送入输料管4内,接着输料管4将滤浆送入每个滤框6中,滤浆在压力的作用下滤水被挤入集水板3中,并通过排水管12排出,当同一种物料过滤完成后启动电机10,电机10的输出端带动转杆901旋转,从而带动刮板903移动,刮板903移动将输料板内残留的物料刮落使其落在储料盒11内,打开挡板14将其清理出,即可过滤其它种类的物料。Working principle: When in use, first start the hydraulic cylinder 2, and push the push plate 7 through the hydraulic cylinder 2 to move the water collecting plate 3, filter cloth 5 and filter frame 6 to fit closely to each other, then open the valve on the feeding pipe 13, and use the feeding pipe 13 to feed the filter slurry into the feed pipe 4, and then the feed pipe 4 feeds the filter slurry into each filter frame 6. Under the action of pressure, the filtered water is squeezed into the water collecting plate 3 and discharged through the drain pipe 12. When the same material is filtered, start the motor 10, and the output end of the motor 10 drives the rotating rod 901 to rotate, thereby driving the scraper 903 to move. The scraper 903 moves to scrape the residual material in the feed plate and make it fall into the storage box 11, open the baffle 14 to clean it out, and then filter other types of materials.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (7)
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| CN202322333476.4U CN220736377U (en) | 2023-08-29 | 2023-08-29 | A multi-cylinder synchronous vertical filter press |
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| CN202322333476.4U CN220736377U (en) | 2023-08-29 | 2023-08-29 | A multi-cylinder synchronous vertical filter press |
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