CN220716453U - High-strength bolt cleaning and corrosion preventing equipment - Google Patents
High-strength bolt cleaning and corrosion preventing equipment Download PDFInfo
- Publication number
- CN220716453U CN220716453U CN202322394350.8U CN202322394350U CN220716453U CN 220716453 U CN220716453 U CN 220716453U CN 202322394350 U CN202322394350 U CN 202322394350U CN 220716453 U CN220716453 U CN 220716453U
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- Prior art keywords
- bolt
- bin
- bolt cleaning
- cleaning
- cross beam
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- 238000004140 cleaning Methods 0.000 title claims abstract description 72
- 238000005260 corrosion Methods 0.000 title claims abstract description 31
- 230000007797 corrosion Effects 0.000 title claims abstract description 26
- 238000005536 corrosion prevention Methods 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims description 18
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 241000239290 Araneae Species 0.000 claims description 3
- 238000011010 flushing procedure Methods 0.000 abstract description 13
- 229910001220 stainless steel Inorganic materials 0.000 description 7
- 239000010935 stainless steel Substances 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 238000009835 boiling Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model discloses high-strength bolt cleaning and corrosion preventing equipment, which relates to the technical field of high-strength bolt cleaning, and can realize the unification of the cleaning, flushing, corrosion prevention and nut assembly work of bolts, and the specific scheme is as follows: the high-strength bolt cleaning and corrosion preventing device comprises a box body, wherein a cross beam is arranged in the box body, a guide rail is arranged on the cross beam and matched with a sliding mechanism, an electric hoist is arranged at the bottom of the sliding mechanism, and a basket is hoisted at the bottom of the electric hoist; the bottom of the cross beam is sequentially provided with at least one bolt cleaning bin, a bolt corrosion prevention bin, a bolt cleaning bin and a workbench along the length direction of the cross beam, clean water is filled in the bolt cleaning bin and the bolt cleaning bin, a constant temperature heater is arranged in the bolt cleaning bin, and corrosion prevention liquid is filled in the bolt corrosion prevention bin.
Description
Technical Field
The utility model relates to the technical field of high-strength bolt cleaning, in particular to high-strength bolt cleaning anti-corrosion equipment.
Background
In the production and processing or long-term use process of the high-strength bolt, oil stains and stains are formed on the surface of the high-strength bolt, and the oil stains are generally adherends formed by mixing grease, dust, rust and the like or processed oil stains. In order to ensure the stability of the high-strength bolt, the high-strength bolt needs to be cleaned and preserved before being used. The broken scrap iron is attached to the surface of the bolt during production, and the high-strength bolt is required to be cleaned and preserved before use in order to ensure the stability of the high-strength bolt.
At present, the bolt is cleaned, and the mode of heating and boiling the bolt is adopted more efficiently, a stainless steel basket with the bolt is manually held in a hand manner and is placed into a heating pool to clean the bolt, and the cleaned bolt is required to be manually taken out of the basket. This approach is labor intensive and inefficient. When the bolt is taken out after being heated and boiled, a small amount of greasy dirt can be carried out on the surface of the bolt, so that the bolt is not cleaned cleanly. Meanwhile, according to different bolt requirements, some bolts also need to be subjected to corrosion protection treatment, and some treated bolts also need to be assembled with nut pairs and the like. The prior art lacks systematic designs for bolt cleaning, flushing, corrosion protection, and assembly work.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model aims to provide high-strength bolt cleaning and corrosion preventing equipment, and the unification of the cleaning, flushing, corrosion preventing and nut assembling work of bolts is realized by sequentially arranging a bolt cleaning bin, a bolt corrosion preventing bin, a bolt cleaning bin and a workbench and arranging a cross beam and an electric hoist at the top.
In order to achieve the above object, the present utility model is realized by the following technical scheme:
the high-strength bolt cleaning and corrosion preventing device comprises a box body, wherein a cross beam is arranged in the box body, a guide rail is arranged on the cross beam and matched with a sliding mechanism, an electric hoist is arranged at the bottom of the sliding mechanism, and a basket is hoisted at the bottom of the electric hoist;
the bottom of the cross beam is sequentially provided with at least one bolt cleaning bin, a bolt corrosion prevention bin, a bolt cleaning bin and a workbench along the length direction of the cross beam, clean water is filled in the bolt cleaning bin and the bolt cleaning bin, a constant temperature heater is arranged in the bolt cleaning bin, and corrosion prevention liquid is filled in the bolt corrosion prevention bin.
As a further implementation mode, the cross beam is arranged on one side in the box body, and the bolt drying rack, the office desk and the office chair and the working clothes wardrobe are sequentially arranged on the other side in the box body along the length direction.
As a further implementation mode, the bolt drying rack is a multi-layer placing rack, and a bottom plate of the placing rack adopts a hard steel wire mesh.
As a further implementation mode, the top of the basket is provided with an opening, the side wall and the bottom are both of a net structure, and the meshes are smaller than the size of the bolts.
As a further implementation manner, the table top of the workbench is a benzene oil resistant table top.
As a further implementation mode, the box body is a container, and the side wall of the box body is provided with an exhaust fan.
As a further implementation mode, the sliding mechanism comprises a driving motor, the output end of the driving motor is connected with a roller, and the roller is matched with the guide rail.
As a further implementation mode, the basket is of a cube structure, lifting lugs are arranged at four corners of the top of the basket, and the lifting lugs are matched with lifting hooks of the electric hoist through steel wire ropes.
As a further implementation manner, the electric hoist adopts a spider chain.
As a further implementation manner, two ends of the cross beam are supported by I-steel.
The beneficial effects of the utility model are as follows:
1. according to the utility model, through the bolt cleaning bin, the bolt anti-corrosion bin, the bolt flushing bin and the workbench which are sequentially arranged, and the cross beam and the electric hoist are arranged at the top, the electric hoist can hoist the basket containing the bolts to reciprocate between the bolt cleaning bin, the bolt anti-corrosion bin, the bolt flushing bin and the workbench, and the unification of the work of heating cleaning, flushing, anti-corrosion of the bolts, assembling of bolt pairs on the workbench and the like is realized, so that the whole process is simple and convenient to operate and high in efficiency.
2. According to the utility model, the stainless steel basket with the lifting lugs is adopted, and the electric hoist is used for controlling, so that the bolts are cleaned in a flow manner and are corrosion-proof, manual lifting is not needed, and the safety and the efficiency are high. Finally, the bolt after corrosion prevention is placed on a drying rack for drying.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model.
Fig. 1 is a schematic top view of a high strength bolt cleaning and corrosion preventing apparatus according to an embodiment of the present utility model.
Fig. 2 is a schematic side view of a high strength bolt cleaning corrosion protection apparatus in accordance with an embodiment of the present utility model.
In the figure: the mutual spacing or dimensions are exaggerated for the purpose of showing the positions of the various parts, and the schematic illustration is only schematic.
Wherein: 1. the device comprises a container, a bolt cleaning bin, a workbench, I-steel, a bolt drying rack, office tables and chairs, a working clothes wardrobe, a bolt corrosion-resistant bin, an electric hoist, a basket and cross beams.
Detailed Description
It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the utility model. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs.
Example 1
In a typical embodiment of the utility model, referring to fig. 1-2, a high-strength bolt cleaning and corrosion preventing device comprises a box body, wherein a cross beam is arranged in the box body, a guide rail is arranged on the cross beam and matched with a sliding mechanism, at least one electric hoist is arranged at the bottom of the sliding mechanism, and a basket is hoisted at the bottom of the electric hoist;
the bottom of the cross beam is sequentially provided with at least one bolt cleaning bin 2, a bolt corrosion prevention bin 9, a bolt cleaning bin 3 and a workbench 4 along the length direction of the cross beam, clean water is filled in the bolt cleaning bin 2 and the bolt cleaning bin 3, a constant temperature heater is arranged in the bolt cleaning bin 2, and corrosion prevention liquid is filled in the bolt corrosion prevention bin 9. The bolt cleaning bins of the embodiment are arranged in two.
Further, the cross beam 12 is arranged at one side in the box body, and the bolt drying rack 6, the office table and chair 7 and the working clothes wardrobe 8 are sequentially arranged at the other side in the box body along the length direction.
Two ends of the cross beam 12 in the embodiment are supported by the No. 20I-steel 5 to form a reinforcing frame, the cross beam 12 is used as a track beam, the electric hoist 10 adopts a spider chain, the lifting weight is 0.5-1 ton, and the electric hoist 10 is used for towing a stainless steel basket to walk up and down and left and right.
The sliding mechanism comprises a driving motor, the output end of the driving motor is connected with a roller, the roller is matched with the guide rail, the driving motor rotates to drive the roller to rotate, the roller is further driven to slide on the cross beam, the sliding mechanism drives the electric hoist to move, and the electric hoist moves back and forth between the bolt cleaning bin, the bolt corrosion prevention bin, the bolt cleaning bin and the workbench.
The basket 11 of this embodiment is square structure, and top four corners department is equipped with the lug, and the lug passes through wire rope and the cooperation of the lifting hook of electric block 10, and basket open-top, lateral wall and bottom surface are network structure, and the mesh is less than the bolt size to prevent that the bolt from dropping from the basket.
The heat insulation transportable container 1 with the length of 6-12 meters is adopted as the container body of the embodiment, and the outline dimension of the container 1 is about: (6000-12000) mm х mm 2430mm х mm 2590mm (length x width x height), and about 3.5-5 tons. The container is internally provided with a safety infrastructure such as a ventilation system, a fire extinguisher, an illuminating lamp, a smoke sensor, a power supply connection lead and the like. The ventilation system is preferably an exhaust fan, or a ventilating fan can be adopted, and the steam or greasy dirt taste in the box body can be timely discharged.
As shown in fig. 1, from left to right, a first bolt washing bin, a second bolt washing bin, a bolt corrosion prevention bin, a bolt washing bin and a workbench. Because the bolt boiling cleaning time is longer, the number of the bolt cleaning bins is two, and the working volumes of the bolt cleaning bins 2, the bolt corrosion prevention bin 9 and the bolt cleaning bin 3 are 1m 3 The electric hoist 10 is of a square structure and is opened at the top, the basket 11 filled with the bolts is hoisted to the upper part of each bin along the guide rail, and the electric hoist is controlled to enter different bins to realize boiling cleaning, flushing and corrosion prevention of the bolts.
The basket 11 of this embodiment is a stainless steel basket, and is provided with lifting lugs for convenient lifting, and can be taken down and installed by the electric hoist 10.
The workbench 4 is mainly used for drying, lubricating and assembling bolt pairs, and can be provided with a thread grinding device, an electric nut wrench and the like according to requirements. The table top of the workbench 4 is a benzene-resistant table top and is used for discharging redundant water and primary drying. According to the embodiment, the first bolt cleaning bin, the second bolt cleaning bin, the bolt corrosion-resistant bin, the bolt cleaning bin and the workbench are arranged in a row, and the sliding mechanism on the cross beam is matched, so that the cleaning, flushing, corrosion resistance and nut assembly of the bolts are realized, and the working efficiency is improved.
The bolt drying rack 6 of the embodiment is a multi-layer placing rack, and a hard stainless steel wire net is used for the bottom plate for storing and fully drying bolts. The bolts after being cleaned, washed and preserved are finally put on a bolt drying rack for drying.
Specifically, clean water is added into the bolt cleaning bin 2, a constant temperature heater is also arranged in the bolt cleaning bin, and the water heating temperature is less than 100 ℃; the bolt flushing bin 3 is used for flushing bolts and thoroughly removing greasy dirt on the surfaces of the bolts. The bolts are put into the bolt cleaning bin 2 to be heated and boiled, so that grease, dust, rust and other adhesion matters on the surfaces of the bolts can be removed, and the coating anti-corrosion layer on the surfaces of the processed bolts can be removed.
Specific working principle:
before starting to use, the container 1 is ensured to be grounded, and the instrument structure in the device is checked, so that the instrument structure can be ensured to normally operate. And the distribution board is arranged in the container and can control electronic equipment such as a thermostat and the like.
Firstly, water is injected into the bolt cleaning bin 2, and the cleaning bin is confirmed to have no leakage. The recommended water level in the cleaning bin is 170mm from the top. And (5) injecting anticorrosion liquid into the bolt anticorrosion bin. And injecting clear water into the bolt flushing bin.
And next, putting the bolts, nuts and gaskets to be cleaned into a stainless steel basket, and hanging the stainless steel basket to a bolt cleaning bin by using an electric hoist. The water temperature of the cleaning bin is regulated by a constant temperature heater, and the regulated temperature range is as follows: 80-100 ℃.
Next, the bolts, nuts and washers were boiled in water for 10 to 15 minutes to remove the original coating.
Next, the electric hoist 10 is utilized to hoist the bolts, nuts and gaskets to the top of the bolt washing bin 2, water is drained, then the bolts, the nuts and the gaskets are placed in the bolt washing bin 3, floating oil of the bolts, the nuts and the gaskets is thoroughly removed, when the bolts are washed, the basket can be lowered into the washing bin, then lifted and then lowered, and the bolts can be washed by two to three times.
Next, the bolts, nuts and gaskets are hung to the top of the flushing bin by utilizing an electric hoist to drain water, and then the basket is hung to move and placed on the workbench 4 for primary drying and lubrication.
The workbench can also be used for assembling bolt pairs, and a thread grinding device, an electric nut wrench and the like can be configured according to requirements, so that the operation of workers is facilitated.
Next, after drying, the bolts, nuts and gaskets are soaked in a bolt anticorrosion bin 9 in which anticorrosion liquid is placed in advance through an electric hoist and a basket, and after full soaking, the liquid is leached out. Finally, the bolts are placed on the bolt drying rack 6 for sufficient drying.
The embodiment realizes the heating cleaning, flushing and corrosion prevention of the bolt, so that the bolt meets the use requirement.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (10)
1. The high-strength bolt cleaning and corrosion preventing device is characterized by comprising a box body, wherein a cross beam is arranged in the box body, a guide rail is arranged on the cross beam and matched with a sliding mechanism, an electric hoist is arranged at the bottom of the sliding mechanism, and a basket is hoisted at the bottom of the electric hoist;
the bottom of the cross beam is sequentially provided with at least one bolt cleaning bin, a bolt corrosion prevention bin, a bolt cleaning bin and a workbench along the length direction of the cross beam, clean water is filled in the bolt cleaning bin and the bolt cleaning bin, a constant temperature heater is arranged in the bolt cleaning bin, and corrosion prevention liquid is filled in the bolt corrosion prevention bin.
2. The high-strength bolt cleaning and corrosion preventing device according to claim 1, wherein the cross beam is arranged on one side in the box body, and the bolt drying rack, the office desk and the office chair and the working clothes wardrobe are sequentially arranged on the other side in the box body along the length direction.
3. The high-strength bolt cleaning and corrosion preventing device according to claim 2, wherein the bolt drying rack is a multi-layer placing rack, and a bottom plate of the placing rack adopts a hard steel wire mesh.
4. The high-strength bolt cleaning and corrosion preventing device according to claim 1, wherein the top opening of the basket, the side wall and the bottom surface are all of a net structure, and the meshes are smaller than the size of the bolts.
5. The high-strength bolt cleaning and corrosion preventing device according to claim 1, wherein the table top of the workbench is a benzene oil resistant table top.
6. The high-strength bolt cleaning and corrosion preventing device according to claim 1, wherein the box body is a container, and the side wall of the box body is provided with an exhaust fan.
7. The high-strength bolt cleaning and corrosion preventing device according to claim 1, wherein the sliding mechanism comprises a driving motor, an output end of the driving motor is connected with a roller, and the roller is matched with the guide rail.
8. The high-strength bolt cleaning and corrosion preventing device according to claim 4, wherein the basket is of a square structure, lifting lugs are arranged at four corners of the top of the basket, and the lifting lugs are matched with lifting hooks of the electric hoist through steel wire ropes.
9. The high-strength bolt cleaning and corrosion preventing device according to claim 1, wherein the electric hoist adopts a spider chain.
10. The high strength bolt cleaning and corrosion preventing device according to claim 1, wherein the two ends of the cross beam are supported by I-steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322394350.8U CN220716453U (en) | 2023-09-04 | 2023-09-04 | High-strength bolt cleaning and corrosion preventing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322394350.8U CN220716453U (en) | 2023-09-04 | 2023-09-04 | High-strength bolt cleaning and corrosion preventing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220716453U true CN220716453U (en) | 2024-04-05 |
Family
ID=90501366
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322394350.8U Active CN220716453U (en) | 2023-09-04 | 2023-09-04 | High-strength bolt cleaning and corrosion preventing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220716453U (en) |
-
2023
- 2023-09-04 CN CN202322394350.8U patent/CN220716453U/en active Active
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