Utility model content
The purpose of this utility model is to propose a kind of cleaning machine, to solve hand labor intensity present in prior art
Height, efficiency is low, and overhaul shop environment is poor, influences artificial health, pollutes the technical problem of environment.
To use following technical scheme up to this purpose, the utility model：
A kind of cleaning machine, including purge chamber, are provided with jet pipe in the purge chamber, the jet pipe respectively with cleaning water tank and drift
Water tank connects, and the bottom of the purge chamber is provided with return pipe, and the return pipe cleans water tank and the rinsing with described respectively
Water tank connects；
The cleaning water tank is connected with cleaning pump, and the rinsing water tank is connected with rinsing pump, the cleaning water tank and described
Electric heater is provided with rinsing water tank, the cleaning pump, the rinsing pump and the electric heater are connected with controller；
Also include monitoring device, the monitoring device is connected with the controller, and the monitoring device detects including greasy dirt
Instrument, concentration detector, pressure sensor, temperature sensor；
The instrument for oil contamination is used to detect cleaning water tank and rinses the greasy dirt value of liquid in water tank；
The concentration detector is used for the concentration value for detecting cleaning agent in cleaning water tank；
The pressure sensor is used for the pressure value for detecting the spray liquid in pipe；
The temperature sensor is used to detect the cleaning water tank and rinses the temperature value of liquid in water tank water tank.
Further, the cleaning water tank is connected with cleaning agent measuring pump, and the cleaning water tank and the rinsing water tank connect
Be connected to water-level regulator, the cleaning agent measuring pump and the water-level regulator include replenishment pump, the replenishment pump with it is described
Further, the purge chamber, the jet pipe, cleaning water tank, the rinsing water tank and the return pipe
Material is stainless steel, and is enclosed with heat-insulation layer.
Further, in addition to electrical control cabinet, the controller are located in the electrical control cabinet, the electrical control
Cabinet includes the man machine operation interface being connected with the controller.
Further, the controller is connected with memory.
Further, the return pipe of the purge chamber cleans water tank and the rinsing water tank with described respectively by triple valve
Connection, the cleaning water tank and the rinsing water tank are all provided with the outside of the purge chamber, the triple valve and the controller
Further, the cleaning water tank and the rinsing water tank are provided with board-like oil water separator, and cleaning water tank
Fine filter and rinsing water tank fine filter.
Further, in addition to waggon, it is made up of the roller of cleaning material carrying basket and bottom, is set at the top of the waggon
There is push component；
For the waggon on mobile platform, the mobile platform is provided with slide rail, the roller of the waggon and institute
The slide rail stated on mobile platform is slidably connected.
Further, in addition to base, the purge chamber, cleaning water tank, the rinsing water tank and the plate-type oil
Separator is on the base.
A kind of cleaning machine provided by the utility model, in use, cleaning and rinsing separate progress, and clean and rinse and adopt
With hot water, rinsed at least once after cleaning, meanwhile, in cleaning process, it is monitored, can be supervised in real time by monitoring device
The parameters such as oil-control dirt value, concentration value, pressure value and temperature value.
The cleaning machine, after parts to be cleaned are placed in into purge chamber, whole process uses automation mechanized operation, without artificial ginseng again
With being cleaned, being rinsed with reference to hot water, can effectively be degreased, cleaning effect is more preferable, and whole operation cleaning process is clear
Complete, do not pollute the environment in chamber wash, it is more environmentally-friendly；Meanwhile in cleaning process, parameters are monitored in real time, are beneficial to
Monitoring to cleaning machine properties, so that the cleaning state that cleaning machine is optimal, clean result are more preferable.
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by embodiment.
As depicted in figs. 1 and 2, a kind of cleaning machine, including purge chamber 1, purge chamber 1 is interior to be provided with objective table, is set on objective table
There is cleaning material carrying basket 2, jet pipe is provided with purge chamber 1, jet pipe is provided with multiple nozzles being oppositely arranged with cleaning material carrying basket 2；
Jet pipe connects respectively to be connected with cleaning water tank 3 and rinsing water tank 4, and the bottom of purge chamber 1 is provided with return pipe, return pipe
It is connected respectively with cleaning water tank 3 and rinsing water tank 4, cleaning water tank 3 is connected with cleaning pump 5, and rinsing water tank 4 is connected with rinsing pump 6,
Electric heater 7 is provided with cleaning water tank 3 and the rinsing water tank of water tank 4, dehumidifier blower fan 8 and drying unit are provided with purge chamber 1；
Controller respectively with cleaning pump 5, rinsing pump 6, cleaning material carrying basket 2, nozzle, electric heater 7, dehumidifier blower fan 8 and dry
Equipment for drying connects.
Also include monitoring device, monitoring device is connected with controller, and monitoring device includes instrument for oil contamination, Concentration Testing
Instrument, pressure sensor, temperature sensor and humidity sensor；
Instrument for oil contamination is used to detect cleaning water tank 3 and rinses the greasy dirt value of liquid in water tank 4；
Concentration detector is used for the concentration value for detecting cleaning agent in cleaning water tank 3；
Pressure sensor is used for the pressure value for detecting spray liquid in pipe；
Temperature sensor is used to detect cleaning water tank and rinses the temperature value of liquid in water tank.
The cleaning machine can realize the automation cleaning of whole process, wherein, its automaticity in order to better improve, thereon
Monitoring device is set, the running status of cleaning machine all parts, e.g., greasy dirt value, the concentration of cleaning fluid of cleaning fluid can be monitored
Value etc., can carry out implementation feedback, to ensure to automate being smoothed out for cleaning.Wherein, corresponding warning device can be set, when
When the numerical parameter of monitoring is less than the value or value range set, corresponding alarm signal is sent, plays a part of prompting.
Cleaning water tank 3 is connected with cleaning agent measuring pump, and cleaning water tank 3 and rinsing water tank 4 are connected with water-level regulator, cleaned
Agent measuring pump and water-level regulator include replenishment pump, and replenishment pump is connected with controller.
Carry out after monitoring in real time, auto-control can be carried out, i.e., automatic progress moisturizing, additional clean are controlled by controller
Agent, the operation such as heating-up temperature is automatically adjusted, further improve automated process, reduce manual operation intensity, improve cleaning effect
Purge chamber 1, jet pipe, cleaning water tank 3, rinsing water tank 4 and the material of return pipe are stainless steel.Using stainless
Steel material, there is superpower anticorrosion effect, make the overall service life of cleaning machine longer, it is only necessary to regularly to change loss portion
Part, later maintenance convenience easy to maintenance, and cost is relatively low.
Heat-insulation layer is enclosed with purge chamber 1, jet pipe, cleaning water tank 3, rinsing water tank 4 and return pipe.It is incubated by setting
Layer, can keep away heat losses, play the effect of energy-conservation, meanwhile, heat-insulating and noise-insulating material can be selected in heat-insulation layer, can reduce cleaning machine work
Also include electrical control cabinet 9, in electrical control cabinet 9, electrical control cabinet 9 includes being connected with controller controller
Man machine operation interface.Man machine operation interface is arranged on electrical control cabinet 9, can be carried out parameter by man machine operation interface and be set
Put, display that the running status of cleaning machine and the monitoring state of each parameter, facilitate manual control.
The characteristics of cleaning machine can be used for the equipment such as cleaning axle box, and structure and dirt for relevant device are present, use
The cleaning way that injection stream is combined with cleaning agent, meanwhile, clean and operated when rinsing using hot water, be advantageous to treat clearly
The processing of parts grease is washed, cleaning is more efficient, and effect is more preferable.
Generally, cleaning step is：The cleaning material carrying basket 2 that parts feeding to be cleaned is put into purge chamber 1
In, cleaning operation is carried out, in cleaning process, cleaning material carrying basket 2 drives parts to be cleaned to rotate, and shower nozzle ejects cleaning fluid
Cleaning operation is completed on parts to be cleaned, afterwards, is once rinsed, rinse cycle is identical with cleaning process, only will be clear
Water tank 3 switches to rinsing water tank 4, and the equipment finished by the water of cleaning to cleaning rinses, wherein, rinsing is equally applicable
Hot water.After the completion of rinsing, dehumidifier blower fan 8 is opened, and vapours in purge chamber 1 etc. is discharged, wherein, dehumidifier blower fan 8 is exhaust
Valve, exhaust fan etc..After the completion of exhaust, processing is dried to equipment by drying unit, completed cleaning after the completion of processing
Equipment blanking by taking out in purge chamber 1, complete cleaning.
Wherein, in whole cleaning process, corresponding operational control is completed by the controller of electrical control cabinet 9, controller control
The start and stop of each part are made, and then complete automatic business processing.
Controller is connected with memory.Memory can carry out record preservation to parameter caused by cleaning, and data value can
Operated for historical query, upload etc., beneficial to the analysis operation in later stage.
Return pipe is connected with cleaning water tank 3 and rinsing water tank 4 respectively by triple valve in purge chamber, cleans water tank 3 and drift
Water tank 4 is located at the outside of purge chamber 1, and triple valve is connected with controller.
Water tank 3 and the rinsing specific installation of water tank 4 are cleaned, in use, both do not interfere with each other, avoids secondary pollution.Specifically,
Being switched over by triple valve, the recirculation water after cleaning and rinsing is back in cleaning water tank 3 and rinsing water tank 4 respectively again, by
Different in the composition of both internal liquids, therefore, individually backflow being uniformly processed beneficial to liquid, e.g., filters, desilts, cleaning agent
The operation such as addition.
Return pipe is provided with board-like oil water separator 10, and cleaning water tank fine filter and rinsing water tank fine filter 13.
When being cleaned and being rinsed, cleaning fluid and rinsing liquid can be contaminated after being contacted with parts to be cleaned, mix impurity and greasy dirt etc.
Material, because, before recirculation, it is necessary to carry out filter operation, by cleaning water tank fine filter and rinsing water tank fine filter
The materials such as impurity, greasy dirt, mud are filtered with water-oil separating component, reach the requirement of filtering cleaning fluid and rinsing liquid.
Wherein, board-like oil water separator 10 can be separately provided by cleaning water tank 3 and rinsing water tank 4, set the clear of various criterion
Water tank fine filter and rinsing water tank fine filter 13, the final requirement for realizing filtering.
Also include waggon 14, be made up of the roller of cleaning material carrying basket and bottom, the top of waggon 14 is provided with push group
Part；For waggon 14 on the mobile platform 11, mobile platform 11 is provided with slide rail, on the roller and mobile platform 11 of waggon 14
Slide rail be slidably connected.
Waggon 14 belongs to feeding, blanking device, in use, cleaning material carrying basket 2 is arranged on mobile platform 11, passes through
Flexible pusher promotes platform to stretch, and completes the operation of disengaging purge chamber, wherein, flexible pusher can be cylinder, hydraulic pressure
Cylinder or leading screw etc..Mobile platform 11 flushes with the objective table in purge chamber 1, facilitates the quick conveying of horizontal direction.
Also include base 12, purge chamber 1, cleaning water tank 3, rinsing water tank 4 and oil-water separator and degreasing unit 10 and clear
Water tank fine filter and rinsing water tank fine filter 13 are on base 12.
Base 12 is the fixed plate of one piece of expansion, and cleaning machine is integrally provided on base 12.Wherein it is possible on base 12
Anchor hole etc. is set.By setting base 12, beneficial to the mobile carrying of cleaning machine, convenience in transport installation.
When specifically used, cleaning fluid is added in cleaning water tank 3, cleaning agent is added in cleaning fluid, wherein, cleaning agent is ring
Guarantor's type, greasy dirt feature speciality for parts surface, include the multiple additives such as anticorrosive, anti-oxidant, scale-deposit-preventing, can from
So degraded；Rinsing liquid is added in rinsing water tank 4.By waggon 14, parts to be cleaned are sent in purge chamber 1, clearly
The close chamber's door of chamber wash 1, controller control drive cleaning material carrying basket 2 to rotate in objective table, meanwhile, wherein, electric heater 7 and cleaning
Pump 5, it is heated before cleaning starts, the cleaning fluid after heating is sprayed onto thing to be cleaned by nozzle, by cleaning materials
Dirt jet douche fall, cleaning fluid cleaning after the completion of by return pipe carry out backwater, backwater enter cleaning water tank 3 before,
Filtered by board-like oil water separator 10 and cleaning water tank fine filter and rinsing water tank fine filter 13, it is ensured that cleaning liquid can
Now, cleaning is completed, and then be stopped with secondary rinsing, cleaning pump 5, and rinsing pump 6 starts, phase
The triple valve answered switches to rinsing water tank 4 one tunnel, and rinsing liquid uses same spray mode, further cleaning, and will be cleaned
Cleaning agent on parts removes.Wherein, in cleaning, rinse cycle, monitoring device is according to the actual requirements, real-time by controller
Carry out the operations such as moisturizing, detergent for repairing or regulation heating-up temperature.
After the completion of rinsing, because cleaning and rinse cycle use hot water, now, have necessarily in purge chamber 1
Steam, controller stop rinsing pump 6 and electric heater 7, open dehumidifier blower fan 8, and the steam in purge chamber 1 is discharged, and open one
After fixing time, stop exhaust, open drying unit, drying unit is heater strip, warm-air drier etc., is dried cleaned equipment
It is dry.Finally, the door of purge chamber 1 is opened, is taken out by waggon 14 by the equipment completed is cleaned, completes cleaning.
Technical principle of the present utility model is described above in association with specific embodiment.These descriptions are intended merely to explain this reality
With new principle, and the limitation to scope of protection of the utility model can not be construed in any way.Based on explanation herein,
Those skilled in the art, which would not require any inventive effort, can associate other embodiments of the present utility model,
These modes are fallen within the scope of protection of the utility model.