CN206966192U - A kind of cleaning machine - Google Patents
A kind of cleaning machine Download PDFInfo
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- CN206966192U CN206966192U CN201720659314.1U CN201720659314U CN206966192U CN 206966192 U CN206966192 U CN 206966192U CN 201720659314 U CN201720659314 U CN 201720659314U CN 206966192 U CN206966192 U CN 206966192U
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- cleaning
- water tank
- rinsing
- purge chamber
- controller
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- 238000004140 cleaning Methods 0.000 title claims abstract description 172
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- 239000008237 rinsing water Substances 0.000 claims abstract description 43
- 238000010926 purge Methods 0.000 claims abstract description 38
- 238000011109 contamination Methods 0.000 claims abstract description 6
- 239000007788 liquid Substances 0.000 claims description 16
- 239000012459 cleaning agent Substances 0.000 claims description 13
- 239000011538 cleaning material Substances 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 7
- 239000012530 fluid Substances 0.000 description 9
- 230000003137 locomotive Effects 0.000 description 7
- 238000001035 drying Methods 0.000 description 5
- 230000000875 corresponding Effects 0.000 description 3
- -1 greasy dirt Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 101700050571 SUOX Proteins 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000003020 moisturizing Effects 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 229940059082 Douche Drugs 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000003078 antioxidant Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000005035 ginseng Nutrition 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 230000002045 lasting Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005211 surface analysis Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Abstract
It the utility model is related to railway equipment cleaning technique field, more particularly to a kind of axle box, the cleaning machine for turning to the railway equipments such as shelf attachment, it includes purge chamber, jet pipe is provided with purge chamber, jet pipe is connected with cleaning water tank and rinsing water tank respectively, electric heater is provided with cleaning water tank and rinsing water tank, cleaning pump, rinsing pump and electric heater are connected with controller；Also include monitoring device, monitoring device is connected with controller, and monitoring device includes instrument for oil contamination, concentration detector, pressure sensor, temperature sensor.A kind of cleaning machine provided by the utility model, after parts to be cleaned are placed in into purge chamber, whole process uses automation mechanized operation, is participated in without artificial again, is cleaned, rinsed with reference to hot water, can effectively degreased, cleaning effect is more preferable；Meanwhile in cleaning process, parameters are monitored in real time, beneficial to the monitoring to cleaning machine properties, so that the cleaning state that cleaning machine is optimal, clean result are more preferable.
Description
Technical field
It the utility model is related to railway equipment cleaning technique field, more particularly to the railway such as a kind of axle box, steering shelf attachment
The cleaning machine of equipment.
Background technology
In recent years, as the lasting propulsion of railway equipment modernization, harmonious locomotive largely put into effect, brought accordingly
Huge maintenance workload.According to statistics, cleaning amount accounts for the 15%-20% of maintenance workload.Foreign countries are to engine and machine
The crash analysis of tool product shows, almost 50%~60% accident be due to component of machine, working chamber and its system by
Pollute and cause.
The cleaning performance of the harmonious big part of locomotive is the prerequisite for ensureing locomotive inspection and repair validity, piece surface cleaning
Quality, piece surface analysis, Surface testing, maintenance processing, assembling quality are directly affected, and then influence the matter of locomotive inspection and repair product
Amount.It follows that cleaning performance is one of key factor for influenceing locomotive inspection and repair ability.
For a long time, China railways locomotive depot cleaning task is heavy, and cleaning technique is uneven, due to the big portion of locomotive
Part surface configuration is complicated, and volume is larger to carry out certain difficulty to cleaning tape.Existing cleaning way be mostly simple cleaning machine and
Man-hour manually hand-held spray gun cleans, and washing station is dirty, black, random in overhaul shop, and labor intensity is big, low production efficiency, and nuisance is serious
The health of worker is influenceed, environmental pollution is serious, and cleaning problem is always to perplex a great problem of maintenance department.
Utility model content
The purpose of this utility model is to propose a kind of cleaning machine, to solve hand labor intensity present in prior art
Height, efficiency is low, and overhaul shop environment is poor, influences artificial health, pollutes the technical problem of environment.
To use following technical scheme up to this purpose, the utility model：
A kind of cleaning machine, including purge chamber, are provided with jet pipe in the purge chamber, the jet pipe respectively with cleaning water tank and drift
Water tank connects, and the bottom of the purge chamber is provided with return pipe, and the return pipe cleans water tank and the rinsing with described respectively
Water tank connects；
The cleaning water tank is connected with cleaning pump, and the rinsing water tank is connected with rinsing pump, the cleaning water tank and described
Electric heater is provided with rinsing water tank, the cleaning pump, the rinsing pump and the electric heater are connected with controller；
Also include monitoring device, the monitoring device is connected with the controller, and the monitoring device detects including greasy dirt
Instrument, concentration detector, pressure sensor, temperature sensor；
The instrument for oil contamination is used to detect cleaning water tank and rinses the greasy dirt value of liquid in water tank；
The concentration detector is used for the concentration value for detecting cleaning agent in cleaning water tank；
The pressure sensor is used for the pressure value for detecting the spray liquid in pipe；
The temperature sensor is used to detect the cleaning water tank and rinses the temperature value of liquid in water tank water tank.
Further, the cleaning water tank is connected with cleaning agent measuring pump, and the cleaning water tank and the rinsing water tank connect
Be connected to water-level regulator, the cleaning agent measuring pump and the water-level regulator include replenishment pump, the replenishment pump with it is described
Controller connects.
Further, the purge chamber, the jet pipe, cleaning water tank, the rinsing water tank and the return pipe
Material is stainless steel, and is enclosed with heat-insulation layer.
Further, in addition to electrical control cabinet, the controller are located in the electrical control cabinet, the electrical control
Cabinet includes the man machine operation interface being connected with the controller.
Further, the controller is connected with memory.
Further, the return pipe of the purge chamber cleans water tank and the rinsing water tank with described respectively by triple valve
Connection, the cleaning water tank and the rinsing water tank are all provided with the outside of the purge chamber, the triple valve and the controller
Connection.
Further, the cleaning water tank and the rinsing water tank are provided with board-like oil water separator, and cleaning water tank
Fine filter and rinsing water tank fine filter.
Further, in addition to waggon, it is made up of the roller of cleaning material carrying basket and bottom, is set at the top of the waggon
There is push component；
For the waggon on mobile platform, the mobile platform is provided with slide rail, the roller of the waggon and institute
The slide rail stated on mobile platform is slidably connected.
Further, in addition to base, the purge chamber, cleaning water tank, the rinsing water tank and the plate-type oil
Separator is on the base.
A kind of cleaning machine provided by the utility model, in use, cleaning and rinsing separate progress, and clean and rinse and adopt
With hot water, rinsed at least once after cleaning, meanwhile, in cleaning process, it is monitored, can be supervised in real time by monitoring device
The parameters such as oil-control dirt value, concentration value, pressure value and temperature value.
The cleaning machine, after parts to be cleaned are placed in into purge chamber, whole process uses automation mechanized operation, without artificial ginseng again
With being cleaned, being rinsed with reference to hot water, can effectively be degreased, cleaning effect is more preferable, and whole operation cleaning process is clear
Complete, do not pollute the environment in chamber wash, it is more environmentally-friendly；Meanwhile in cleaning process, parameters are monitored in real time, are beneficial to
Monitoring to cleaning machine properties, so that the cleaning state that cleaning machine is optimal, clean result are more preferable.
Brief description of the drawings
Fig. 1 is the top view of cleaning machine provided by the utility model；
Fig. 2 is the front view of cleaning machine provided by the utility model.
In figure：
1st, purge chamber；2nd, material carrying basket is cleaned；3rd, water tank is cleaned；4th, water tank is rinsed；5th, cleaning pump；6th, pump is rinsed；7th, electricity adds
Hot device；8th, air exhausting device；9th, electrical control cabinet；10th, board-like oil water separator；11st, loading working table；12nd, base, 13, cleaning
Water tank fine filter and rinsing water tank fine filter, 14, waggon.
Embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by embodiment.
As depicted in figs. 1 and 2, a kind of cleaning machine, including purge chamber 1, purge chamber 1 is interior to be provided with objective table, is set on objective table
There is cleaning material carrying basket 2, jet pipe is provided with purge chamber 1, jet pipe is provided with multiple nozzles being oppositely arranged with cleaning material carrying basket 2；
Jet pipe connects respectively to be connected with cleaning water tank 3 and rinsing water tank 4, and the bottom of purge chamber 1 is provided with return pipe, return pipe
It is connected respectively with cleaning water tank 3 and rinsing water tank 4, cleaning water tank 3 is connected with cleaning pump 5, and rinsing water tank 4 is connected with rinsing pump 6,
Electric heater 7 is provided with cleaning water tank 3 and the rinsing water tank of water tank 4, dehumidifier blower fan 8 and drying unit are provided with purge chamber 1；
Controller respectively with cleaning pump 5, rinsing pump 6, cleaning material carrying basket 2, nozzle, electric heater 7, dehumidifier blower fan 8 and dry
Equipment for drying connects.
Also include monitoring device, monitoring device is connected with controller, and monitoring device includes instrument for oil contamination, Concentration Testing
Instrument, pressure sensor, temperature sensor and humidity sensor；
Instrument for oil contamination is used to detect cleaning water tank 3 and rinses the greasy dirt value of liquid in water tank 4；
Concentration detector is used for the concentration value for detecting cleaning agent in cleaning water tank 3；
Pressure sensor is used for the pressure value for detecting spray liquid in pipe；
Temperature sensor is used to detect cleaning water tank and rinses the temperature value of liquid in water tank.
The cleaning machine can realize the automation cleaning of whole process, wherein, its automaticity in order to better improve, thereon
Monitoring device is set, the running status of cleaning machine all parts, e.g., greasy dirt value, the concentration of cleaning fluid of cleaning fluid can be monitored
Value etc., can carry out implementation feedback, to ensure to automate being smoothed out for cleaning.Wherein, corresponding warning device can be set, when
When the numerical parameter of monitoring is less than the value or value range set, corresponding alarm signal is sent, plays a part of prompting.
Cleaning water tank 3 is connected with cleaning agent measuring pump, and cleaning water tank 3 and rinsing water tank 4 are connected with water-level regulator, cleaned
Agent measuring pump and water-level regulator include replenishment pump, and replenishment pump is connected with controller.
Carry out after monitoring in real time, auto-control can be carried out, i.e., automatic progress moisturizing, additional clean are controlled by controller
Agent, the operation such as heating-up temperature is automatically adjusted, further improve automated process, reduce manual operation intensity, improve cleaning effect
Rate.
Purge chamber 1, jet pipe, cleaning water tank 3, rinsing water tank 4 and the material of return pipe are stainless steel.Using stainless
Steel material, there is superpower anticorrosion effect, make the overall service life of cleaning machine longer, it is only necessary to regularly to change loss portion
Part, later maintenance convenience easy to maintenance, and cost is relatively low.
Heat-insulation layer is enclosed with purge chamber 1, jet pipe, cleaning water tank 3, rinsing water tank 4 and return pipe.It is incubated by setting
Layer, can keep away heat losses, play the effect of energy-conservation, meanwhile, heat-insulating and noise-insulating material can be selected in heat-insulation layer, can reduce cleaning machine work
Caused noise.
Also include electrical control cabinet 9, in electrical control cabinet 9, electrical control cabinet 9 includes being connected with controller controller
Man machine operation interface.Man machine operation interface is arranged on electrical control cabinet 9, can be carried out parameter by man machine operation interface and be set
Put, display that the running status of cleaning machine and the monitoring state of each parameter, facilitate manual control.
The characteristics of cleaning machine can be used for the equipment such as cleaning axle box, and structure and dirt for relevant device are present, use
The cleaning way that injection stream is combined with cleaning agent, meanwhile, clean and operated when rinsing using hot water, be advantageous to treat clearly
The processing of parts grease is washed, cleaning is more efficient, and effect is more preferable.
Generally, cleaning step is：The cleaning material carrying basket 2 that parts feeding to be cleaned is put into purge chamber 1
In, cleaning operation is carried out, in cleaning process, cleaning material carrying basket 2 drives parts to be cleaned to rotate, and shower nozzle ejects cleaning fluid
Cleaning operation is completed on parts to be cleaned, afterwards, is once rinsed, rinse cycle is identical with cleaning process, only will be clear
Water tank 3 switches to rinsing water tank 4, and the equipment finished by the water of cleaning to cleaning rinses, wherein, rinsing is equally applicable
Hot water.After the completion of rinsing, dehumidifier blower fan 8 is opened, and vapours in purge chamber 1 etc. is discharged, wherein, dehumidifier blower fan 8 is exhaust
Valve, exhaust fan etc..After the completion of exhaust, processing is dried to equipment by drying unit, completed cleaning after the completion of processing
Equipment blanking by taking out in purge chamber 1, complete cleaning.
Wherein, in whole cleaning process, corresponding operational control is completed by the controller of electrical control cabinet 9, controller control
The start and stop of each part are made, and then complete automatic business processing.
Controller is connected with memory.Memory can carry out record preservation to parameter caused by cleaning, and data value can
Operated for historical query, upload etc., beneficial to the analysis operation in later stage.
Return pipe is connected with cleaning water tank 3 and rinsing water tank 4 respectively by triple valve in purge chamber, cleans water tank 3 and drift
Water tank 4 is located at the outside of purge chamber 1, and triple valve is connected with controller.
Water tank 3 and the rinsing specific installation of water tank 4 are cleaned, in use, both do not interfere with each other, avoids secondary pollution.Specifically,
Being switched over by triple valve, the recirculation water after cleaning and rinsing is back in cleaning water tank 3 and rinsing water tank 4 respectively again, by
Different in the composition of both internal liquids, therefore, individually backflow being uniformly processed beneficial to liquid, e.g., filters, desilts, cleaning agent
The operation such as addition.
Return pipe is provided with board-like oil water separator 10, and cleaning water tank fine filter and rinsing water tank fine filter 13.
When being cleaned and being rinsed, cleaning fluid and rinsing liquid can be contaminated after being contacted with parts to be cleaned, mix impurity and greasy dirt etc.
Material, because, before recirculation, it is necessary to carry out filter operation, by cleaning water tank fine filter and rinsing water tank fine filter
The materials such as impurity, greasy dirt, mud are filtered with water-oil separating component, reach the requirement of filtering cleaning fluid and rinsing liquid.
Wherein, board-like oil water separator 10 can be separately provided by cleaning water tank 3 and rinsing water tank 4, set the clear of various criterion
Water tank fine filter and rinsing water tank fine filter 13, the final requirement for realizing filtering.
Also include waggon 14, be made up of the roller of cleaning material carrying basket and bottom, the top of waggon 14 is provided with push group
Part；For waggon 14 on the mobile platform 11, mobile platform 11 is provided with slide rail, on the roller and mobile platform 11 of waggon 14
Slide rail be slidably connected.
Waggon 14 belongs to feeding, blanking device, in use, cleaning material carrying basket 2 is arranged on mobile platform 11, passes through
Flexible pusher promotes platform to stretch, and completes the operation of disengaging purge chamber, wherein, flexible pusher can be cylinder, hydraulic pressure
Cylinder or leading screw etc..Mobile platform 11 flushes with the objective table in purge chamber 1, facilitates the quick conveying of horizontal direction.
Also include base 12, purge chamber 1, cleaning water tank 3, rinsing water tank 4 and oil-water separator and degreasing unit 10 and clear
Water tank fine filter and rinsing water tank fine filter 13 are on base 12.
Base 12 is the fixed plate of one piece of expansion, and cleaning machine is integrally provided on base 12.Wherein it is possible on base 12
Anchor hole etc. is set.By setting base 12, beneficial to the mobile carrying of cleaning machine, convenience in transport installation.
When specifically used, cleaning fluid is added in cleaning water tank 3, cleaning agent is added in cleaning fluid, wherein, cleaning agent is ring
Guarantor's type, greasy dirt feature speciality for parts surface, include the multiple additives such as anticorrosive, anti-oxidant, scale-deposit-preventing, can from
So degraded；Rinsing liquid is added in rinsing water tank 4.By waggon 14, parts to be cleaned are sent in purge chamber 1, clearly
The close chamber's door of chamber wash 1, controller control drive cleaning material carrying basket 2 to rotate in objective table, meanwhile, wherein, electric heater 7 and cleaning
Pump 5, it is heated before cleaning starts, the cleaning fluid after heating is sprayed onto thing to be cleaned by nozzle, by cleaning materials
Dirt jet douche fall, cleaning fluid cleaning after the completion of by return pipe carry out backwater, backwater enter cleaning water tank 3 before,
Filtered by board-like oil water separator 10 and cleaning water tank fine filter and rinsing water tank fine filter 13, it is ensured that cleaning liquid can
Normal use.
Now, cleaning is completed, and then be stopped with secondary rinsing, cleaning pump 5, and rinsing pump 6 starts, phase
The triple valve answered switches to rinsing water tank 4 one tunnel, and rinsing liquid uses same spray mode, further cleaning, and will be cleaned
Cleaning agent on parts removes.Wherein, in cleaning, rinse cycle, monitoring device is according to the actual requirements, real-time by controller
Carry out the operations such as moisturizing, detergent for repairing or regulation heating-up temperature.
After the completion of rinsing, because cleaning and rinse cycle use hot water, now, have necessarily in purge chamber 1
Steam, controller stop rinsing pump 6 and electric heater 7, open dehumidifier blower fan 8, and the steam in purge chamber 1 is discharged, and open one
After fixing time, stop exhaust, open drying unit, drying unit is heater strip, warm-air drier etc., is dried cleaned equipment
It is dry.Finally, the door of purge chamber 1 is opened, is taken out by waggon 14 by the equipment completed is cleaned, completes cleaning.
Technical principle of the present utility model is described above in association with specific embodiment.These descriptions are intended merely to explain this reality
With new principle, and the limitation to scope of protection of the utility model can not be construed in any way.Based on explanation herein,
Those skilled in the art, which would not require any inventive effort, can associate other embodiments of the present utility model,
These modes are fallen within the scope of protection of the utility model.
Claims (9)
1. a kind of cleaning machine, it is characterised in that including purge chamber (1), jet pipe, the jet pipe point are provided with the purge chamber (1)
It is not connected with cleaning water tank (3) and rinsing water tank (4), the bottom of the purge chamber (1) is provided with return pipe, the return pipe difference
It is connected with the cleaning water tank (3) and the rinsing water tank (4)；
The cleaning water tank (3) is connected with cleaning pump (5), and the rinsing water tank (4) is connected with rinsing pump (6), the rinse water
Electric heater (7) is provided with case (3) and the rinsing water tank (4), the cleaning pump (5), the rinsing pump (6) and the electricity add
Hot device (7) is connected with controller；
Also include monitoring device, the monitoring device is connected with the controller, and the monitoring device includes instrument for oil contamination, dense
Spend detector, pressure sensor, temperature sensor；
The instrument for oil contamination is used to detect cleaning water tank (3) and rinses the greasy dirt value of water tank (4) interior liquid；
The concentration detector is used for the concentration value for detecting cleaning water tank (3) interior cleaning agent；
The pressure sensor is used for the pressure value for detecting the spray liquid in pipe；
The temperature sensor is used for the temperature value for detecting liquid in the cleaning water tank (3) and rinsing water tank (4) water tank.
2. cleaning machine according to claim 1, it is characterised in that the cleaning water tank (3) is connected with cleaning agent measuring pump,
The cleaning water tank (3) and the rinsing water tank (4) are connected with water-level regulator, and the cleaning agent measuring pump and the water level are adjusted
Section device includes replenishment pump, and the replenishment pump is connected with the controller.
3. cleaning machine according to claim 1, it is characterised in that the purge chamber (1), the jet pipe, the rinse water
The material of case (3), the rinsing water tank (4) and the return pipe is stainless steel, and is enclosed with heat-insulation layer.
4. cleaning machine according to claim 1, it is characterised in that be also located at including electrical control cabinet (9), the controller
In the electrical control cabinet (9), the electrical control cabinet (9) includes the man machine operation interface being connected with the controller.
5. cleaning machine according to claim 1, it is characterised in that the controller is connected with memory.
6. cleaning machine according to claim 1, it is characterised in that the return pipe of the purge chamber (1) passes through triple valve point
It is not connected with the cleaning water tank (3) and the rinsing water tank (4), the cleaning water tank (3) and the rinsing water tank (4) are all provided with
In the outside of the purge chamber (1), the triple valve is connected with the controller.
7. cleaning machine according to claim 1, it is characterised in that on the cleaning water tank (3) and the rinsing water tank (4)
Provided with board-like oil water separator (10), and cleaning water tank fine filter and rinsing water tank fine filter (13).
8. cleaning machine according to claim 1, it is characterised in that also including waggon (14), by cleaning material carrying basket and bottom
The roller composition in portion, the top of the waggon (14) are provided with push component；
For the waggon (14) on mobile platform (11), the mobile platform (11) is provided with slide rail, the waggon
(14) roller is slidably connected with the slide rail on the mobile platform (11).
9. cleaning machine according to claim 7, it is characterised in that the purge chamber (1), described also including base (12)
Water tank (3), the rinsing water tank (4) and the board-like oil water separator (10) are cleaned on the base (12).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720659314.1U CN206966192U (en) | 2017-06-07 | 2017-06-07 | A kind of cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201720659314.1U CN206966192U (en) | 2017-06-07 | 2017-06-07 | A kind of cleaning machine |
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| CN206966192U true CN206966192U (en) | 2018-02-06 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112246763A (en) * | 2020-09-27 | 2021-01-22 | 珠海格力智能装备有限公司 | Control method and device of cleaning machine and steam cleaning machine |
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2017
- 2017-06-07 CN CN201720659314.1U patent/CN206966192U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112246763A (en) * | 2020-09-27 | 2021-01-22 | 珠海格力智能装备有限公司 | Control method and device of cleaning machine and steam cleaning machine |
| CN112246763B (en) * | 2020-09-27 | 2021-12-21 | 珠海格力智能装备有限公司 | Control method and device of cleaning machine and steam cleaning machine |
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