CN206966192U - A kind of cleaning machine - Google Patents

A kind of cleaning machine Download PDF

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Publication number
CN206966192U
CN206966192U CN201720659314.1U CN201720659314U CN206966192U CN 206966192 U CN206966192 U CN 206966192U CN 201720659314 U CN201720659314 U CN 201720659314U CN 206966192 U CN206966192 U CN 206966192U
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China
Prior art keywords
cleaning
water tank
rinsing
purge chamber
controller
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CN201720659314.1U
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Chinese (zh)
Inventor
黎莎
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Beijing Railway Institute of Mechanical and Electrical Engineering Group Co Ltd
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Beijing Railway Institute of Mechanical and Electrical Engineering Co Ltd
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Abstract

It the utility model is related to railway equipment cleaning technique field, more particularly to a kind of axle box, the cleaning machine for turning to the railway equipments such as shelf attachment, it includes purge chamber, jet pipe is provided with purge chamber, jet pipe is connected with cleaning water tank and rinsing water tank respectively, electric heater is provided with cleaning water tank and rinsing water tank, cleaning pump, rinsing pump and electric heater are connected with controller;Also include monitoring device, monitoring device is connected with controller, and monitoring device includes instrument for oil contamination, concentration detector, pressure sensor, temperature sensor.A kind of cleaning machine provided by the utility model, after parts to be cleaned are placed in into purge chamber, whole process uses automation mechanized operation, is participated in without artificial again, is cleaned, rinsed with reference to hot water, can effectively degreased, cleaning effect is more preferable;Meanwhile in cleaning process, parameters are monitored in real time, beneficial to the monitoring to cleaning machine properties, so that the cleaning state that cleaning machine is optimal, clean result are more preferable.

Description

A kind of cleaning machine
Technical field
It the utility model is related to railway equipment cleaning technique field, more particularly to the railway such as a kind of axle box, steering shelf attachment The cleaning machine of equipment.
Background technology
In recent years, as the lasting propulsion of railway equipment modernization, harmonious locomotive largely put into effect, brought accordingly Huge maintenance workload.According to statistics, cleaning amount accounts for the 15%-20% of maintenance workload.Foreign countries are to engine and machine The crash analysis of tool product shows, almost 50%~60% accident be due to component of machine, working chamber and its system by Pollute and cause.
The cleaning performance of the harmonious big part of locomotive is the prerequisite for ensureing locomotive inspection and repair validity, piece surface cleaning Quality, piece surface analysis, Surface testing, maintenance processing, assembling quality are directly affected, and then influence the matter of locomotive inspection and repair product Amount.It follows that cleaning performance is one of key factor for influenceing locomotive inspection and repair ability.
For a long time, China railways locomotive depot cleaning task is heavy, and cleaning technique is uneven, due to the big portion of locomotive Part surface configuration is complicated, and volume is larger to carry out certain difficulty to cleaning tape.Existing cleaning way be mostly simple cleaning machine and Man-hour manually hand-held spray gun cleans, and washing station is dirty, black, random in overhaul shop, and labor intensity is big, low production efficiency, and nuisance is serious The health of worker is influenceed, environmental pollution is serious, and cleaning problem is always to perplex a great problem of maintenance department.
Utility model content
The purpose of this utility model is to propose a kind of cleaning machine, to solve hand labor intensity present in prior art Height, efficiency is low, and overhaul shop environment is poor, influences artificial health, pollutes the technical problem of environment.
To use following technical scheme up to this purpose, the utility model:
A kind of cleaning machine, including purge chamber, are provided with jet pipe in the purge chamber, the jet pipe respectively with cleaning water tank and drift Water tank connects, and the bottom of the purge chamber is provided with return pipe, and the return pipe cleans water tank and the rinsing with described respectively Water tank connects;
The cleaning water tank is connected with cleaning pump, and the rinsing water tank is connected with rinsing pump, the cleaning water tank and described Electric heater is provided with rinsing water tank, the cleaning pump, the rinsing pump and the electric heater are connected with controller;
Also include monitoring device, the monitoring device is connected with the controller, and the monitoring device detects including greasy dirt Instrument, concentration detector, pressure sensor, temperature sensor;
The instrument for oil contamination is used to detect cleaning water tank and rinses the greasy dirt value of liquid in water tank;
The concentration detector is used for the concentration value for detecting cleaning agent in cleaning water tank;
The pressure sensor is used for the pressure value for detecting the spray liquid in pipe;
The temperature sensor is used to detect the cleaning water tank and rinses the temperature value of liquid in water tank water tank.
Further, the cleaning water tank is connected with cleaning agent measuring pump, and the cleaning water tank and the rinsing water tank connect Be connected to water-level regulator, the cleaning agent measuring pump and the water-level regulator include replenishment pump, the replenishment pump with it is described Controller connects.
Further, the purge chamber, the jet pipe, cleaning water tank, the rinsing water tank and the return pipe Material is stainless steel, and is enclosed with heat-insulation layer.
Further, in addition to electrical control cabinet, the controller are located in the electrical control cabinet, the electrical control Cabinet includes the man machine operation interface being connected with the controller.
Further, the controller is connected with memory.
Further, the return pipe of the purge chamber cleans water tank and the rinsing water tank with described respectively by triple valve Connection, the cleaning water tank and the rinsing water tank are all provided with the outside of the purge chamber, the triple valve and the controller Connection.
Further, the cleaning water tank and the rinsing water tank are provided with board-like oil water separator, and cleaning water tank Fine filter and rinsing water tank fine filter.
Further, in addition to waggon, it is made up of the roller of cleaning material carrying basket and bottom, is set at the top of the waggon There is push component;
For the waggon on mobile platform, the mobile platform is provided with slide rail, the roller of the waggon and institute The slide rail stated on mobile platform is slidably connected.
Further, in addition to base, the purge chamber, cleaning water tank, the rinsing water tank and the plate-type oil Separator is on the base.
A kind of cleaning machine provided by the utility model, in use, cleaning and rinsing separate progress, and clean and rinse and adopt With hot water, rinsed at least once after cleaning, meanwhile, in cleaning process, it is monitored, can be supervised in real time by monitoring device The parameters such as oil-control dirt value, concentration value, pressure value and temperature value.
The cleaning machine, after parts to be cleaned are placed in into purge chamber, whole process uses automation mechanized operation, without artificial ginseng again With being cleaned, being rinsed with reference to hot water, can effectively be degreased, cleaning effect is more preferable, and whole operation cleaning process is clear Complete, do not pollute the environment in chamber wash, it is more environmentally-friendly;Meanwhile in cleaning process, parameters are monitored in real time, are beneficial to Monitoring to cleaning machine properties, so that the cleaning state that cleaning machine is optimal, clean result are more preferable.
Brief description of the drawings
Fig. 1 is the top view of cleaning machine provided by the utility model;
Fig. 2 is the front view of cleaning machine provided by the utility model.
In figure:
1st, purge chamber;2nd, material carrying basket is cleaned;3rd, water tank is cleaned;4th, water tank is rinsed;5th, cleaning pump;6th, pump is rinsed;7th, electricity adds Hot device;8th, air exhausting device;9th, electrical control cabinet;10th, board-like oil water separator;11st, loading working table;12nd, base, 13, cleaning Water tank fine filter and rinsing water tank fine filter, 14, waggon.
Embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by embodiment.
As depicted in figs. 1 and 2, a kind of cleaning machine, including purge chamber 1, purge chamber 1 is interior to be provided with objective table, is set on objective table There is cleaning material carrying basket 2, jet pipe is provided with purge chamber 1, jet pipe is provided with multiple nozzles being oppositely arranged with cleaning material carrying basket 2;
Jet pipe connects respectively to be connected with cleaning water tank 3 and rinsing water tank 4, and the bottom of purge chamber 1 is provided with return pipe, return pipe It is connected respectively with cleaning water tank 3 and rinsing water tank 4, cleaning water tank 3 is connected with cleaning pump 5, and rinsing water tank 4 is connected with rinsing pump 6, Electric heater 7 is provided with cleaning water tank 3 and the rinsing water tank of water tank 4, dehumidifier blower fan 8 and drying unit are provided with purge chamber 1;
Controller respectively with cleaning pump 5, rinsing pump 6, cleaning material carrying basket 2, nozzle, electric heater 7, dehumidifier blower fan 8 and dry Equipment for drying connects.
Also include monitoring device, monitoring device is connected with controller, and monitoring device includes instrument for oil contamination, Concentration Testing Instrument, pressure sensor, temperature sensor and humidity sensor;
Instrument for oil contamination is used to detect cleaning water tank 3 and rinses the greasy dirt value of liquid in water tank 4;
Concentration detector is used for the concentration value for detecting cleaning agent in cleaning water tank 3;
Pressure sensor is used for the pressure value for detecting spray liquid in pipe;
Temperature sensor is used to detect cleaning water tank and rinses the temperature value of liquid in water tank.
The cleaning machine can realize the automation cleaning of whole process, wherein, its automaticity in order to better improve, thereon Monitoring device is set, the running status of cleaning machine all parts, e.g., greasy dirt value, the concentration of cleaning fluid of cleaning fluid can be monitored Value etc., can carry out implementation feedback, to ensure to automate being smoothed out for cleaning.Wherein, corresponding warning device can be set, when When the numerical parameter of monitoring is less than the value or value range set, corresponding alarm signal is sent, plays a part of prompting.
Cleaning water tank 3 is connected with cleaning agent measuring pump, and cleaning water tank 3 and rinsing water tank 4 are connected with water-level regulator, cleaned Agent measuring pump and water-level regulator include replenishment pump, and replenishment pump is connected with controller.
Carry out after monitoring in real time, auto-control can be carried out, i.e., automatic progress moisturizing, additional clean are controlled by controller Agent, the operation such as heating-up temperature is automatically adjusted, further improve automated process, reduce manual operation intensity, improve cleaning effect Rate.
Purge chamber 1, jet pipe, cleaning water tank 3, rinsing water tank 4 and the material of return pipe are stainless steel.Using stainless Steel material, there is superpower anticorrosion effect, make the overall service life of cleaning machine longer, it is only necessary to regularly to change loss portion Part, later maintenance convenience easy to maintenance, and cost is relatively low.
Heat-insulation layer is enclosed with purge chamber 1, jet pipe, cleaning water tank 3, rinsing water tank 4 and return pipe.It is incubated by setting Layer, can keep away heat losses, play the effect of energy-conservation, meanwhile, heat-insulating and noise-insulating material can be selected in heat-insulation layer, can reduce cleaning machine work Caused noise.
Also include electrical control cabinet 9, in electrical control cabinet 9, electrical control cabinet 9 includes being connected with controller controller Man machine operation interface.Man machine operation interface is arranged on electrical control cabinet 9, can be carried out parameter by man machine operation interface and be set Put, display that the running status of cleaning machine and the monitoring state of each parameter, facilitate manual control.
The characteristics of cleaning machine can be used for the equipment such as cleaning axle box, and structure and dirt for relevant device are present, use The cleaning way that injection stream is combined with cleaning agent, meanwhile, clean and operated when rinsing using hot water, be advantageous to treat clearly The processing of parts grease is washed, cleaning is more efficient, and effect is more preferable.
Generally, cleaning step is:The cleaning material carrying basket 2 that parts feeding to be cleaned is put into purge chamber 1 In, cleaning operation is carried out, in cleaning process, cleaning material carrying basket 2 drives parts to be cleaned to rotate, and shower nozzle ejects cleaning fluid Cleaning operation is completed on parts to be cleaned, afterwards, is once rinsed, rinse cycle is identical with cleaning process, only will be clear Water tank 3 switches to rinsing water tank 4, and the equipment finished by the water of cleaning to cleaning rinses, wherein, rinsing is equally applicable Hot water.After the completion of rinsing, dehumidifier blower fan 8 is opened, and vapours in purge chamber 1 etc. is discharged, wherein, dehumidifier blower fan 8 is exhaust Valve, exhaust fan etc..After the completion of exhaust, processing is dried to equipment by drying unit, completed cleaning after the completion of processing Equipment blanking by taking out in purge chamber 1, complete cleaning.
Wherein, in whole cleaning process, corresponding operational control is completed by the controller of electrical control cabinet 9, controller control The start and stop of each part are made, and then complete automatic business processing.
Controller is connected with memory.Memory can carry out record preservation to parameter caused by cleaning, and data value can Operated for historical query, upload etc., beneficial to the analysis operation in later stage.
Return pipe is connected with cleaning water tank 3 and rinsing water tank 4 respectively by triple valve in purge chamber, cleans water tank 3 and drift Water tank 4 is located at the outside of purge chamber 1, and triple valve is connected with controller.
Water tank 3 and the rinsing specific installation of water tank 4 are cleaned, in use, both do not interfere with each other, avoids secondary pollution.Specifically, Being switched over by triple valve, the recirculation water after cleaning and rinsing is back in cleaning water tank 3 and rinsing water tank 4 respectively again, by Different in the composition of both internal liquids, therefore, individually backflow being uniformly processed beneficial to liquid, e.g., filters, desilts, cleaning agent The operation such as addition.
Return pipe is provided with board-like oil water separator 10, and cleaning water tank fine filter and rinsing water tank fine filter 13. When being cleaned and being rinsed, cleaning fluid and rinsing liquid can be contaminated after being contacted with parts to be cleaned, mix impurity and greasy dirt etc. Material, because, before recirculation, it is necessary to carry out filter operation, by cleaning water tank fine filter and rinsing water tank fine filter The materials such as impurity, greasy dirt, mud are filtered with water-oil separating component, reach the requirement of filtering cleaning fluid and rinsing liquid.
Wherein, board-like oil water separator 10 can be separately provided by cleaning water tank 3 and rinsing water tank 4, set the clear of various criterion Water tank fine filter and rinsing water tank fine filter 13, the final requirement for realizing filtering.
Also include waggon 14, be made up of the roller of cleaning material carrying basket and bottom, the top of waggon 14 is provided with push group Part;For waggon 14 on the mobile platform 11, mobile platform 11 is provided with slide rail, on the roller and mobile platform 11 of waggon 14 Slide rail be slidably connected.
Waggon 14 belongs to feeding, blanking device, in use, cleaning material carrying basket 2 is arranged on mobile platform 11, passes through Flexible pusher promotes platform to stretch, and completes the operation of disengaging purge chamber, wherein, flexible pusher can be cylinder, hydraulic pressure Cylinder or leading screw etc..Mobile platform 11 flushes with the objective table in purge chamber 1, facilitates the quick conveying of horizontal direction.
Also include base 12, purge chamber 1, cleaning water tank 3, rinsing water tank 4 and oil-water separator and degreasing unit 10 and clear Water tank fine filter and rinsing water tank fine filter 13 are on base 12.
Base 12 is the fixed plate of one piece of expansion, and cleaning machine is integrally provided on base 12.Wherein it is possible on base 12 Anchor hole etc. is set.By setting base 12, beneficial to the mobile carrying of cleaning machine, convenience in transport installation.
When specifically used, cleaning fluid is added in cleaning water tank 3, cleaning agent is added in cleaning fluid, wherein, cleaning agent is ring Guarantor's type, greasy dirt feature speciality for parts surface, include the multiple additives such as anticorrosive, anti-oxidant, scale-deposit-preventing, can from So degraded;Rinsing liquid is added in rinsing water tank 4.By waggon 14, parts to be cleaned are sent in purge chamber 1, clearly The close chamber's door of chamber wash 1, controller control drive cleaning material carrying basket 2 to rotate in objective table, meanwhile, wherein, electric heater 7 and cleaning Pump 5, it is heated before cleaning starts, the cleaning fluid after heating is sprayed onto thing to be cleaned by nozzle, by cleaning materials Dirt jet douche fall, cleaning fluid cleaning after the completion of by return pipe carry out backwater, backwater enter cleaning water tank 3 before, Filtered by board-like oil water separator 10 and cleaning water tank fine filter and rinsing water tank fine filter 13, it is ensured that cleaning liquid can Normal use.
Now, cleaning is completed, and then be stopped with secondary rinsing, cleaning pump 5, and rinsing pump 6 starts, phase The triple valve answered switches to rinsing water tank 4 one tunnel, and rinsing liquid uses same spray mode, further cleaning, and will be cleaned Cleaning agent on parts removes.Wherein, in cleaning, rinse cycle, monitoring device is according to the actual requirements, real-time by controller Carry out the operations such as moisturizing, detergent for repairing or regulation heating-up temperature.
After the completion of rinsing, because cleaning and rinse cycle use hot water, now, have necessarily in purge chamber 1 Steam, controller stop rinsing pump 6 and electric heater 7, open dehumidifier blower fan 8, and the steam in purge chamber 1 is discharged, and open one After fixing time, stop exhaust, open drying unit, drying unit is heater strip, warm-air drier etc., is dried cleaned equipment It is dry.Finally, the door of purge chamber 1 is opened, is taken out by waggon 14 by the equipment completed is cleaned, completes cleaning.
Technical principle of the present utility model is described above in association with specific embodiment.These descriptions are intended merely to explain this reality With new principle, and the limitation to scope of protection of the utility model can not be construed in any way.Based on explanation herein, Those skilled in the art, which would not require any inventive effort, can associate other embodiments of the present utility model, These modes are fallen within the scope of protection of the utility model.

Claims (9)

1. a kind of cleaning machine, it is characterised in that including purge chamber (1), jet pipe, the jet pipe point are provided with the purge chamber (1) It is not connected with cleaning water tank (3) and rinsing water tank (4), the bottom of the purge chamber (1) is provided with return pipe, the return pipe difference It is connected with the cleaning water tank (3) and the rinsing water tank (4);
The cleaning water tank (3) is connected with cleaning pump (5), and the rinsing water tank (4) is connected with rinsing pump (6), the rinse water Electric heater (7) is provided with case (3) and the rinsing water tank (4), the cleaning pump (5), the rinsing pump (6) and the electricity add Hot device (7) is connected with controller;
Also include monitoring device, the monitoring device is connected with the controller, and the monitoring device includes instrument for oil contamination, dense Spend detector, pressure sensor, temperature sensor;
The instrument for oil contamination is used to detect cleaning water tank (3) and rinses the greasy dirt value of water tank (4) interior liquid;
The concentration detector is used for the concentration value for detecting cleaning water tank (3) interior cleaning agent;
The pressure sensor is used for the pressure value for detecting the spray liquid in pipe;
The temperature sensor is used for the temperature value for detecting liquid in the cleaning water tank (3) and rinsing water tank (4) water tank.
2. cleaning machine according to claim 1, it is characterised in that the cleaning water tank (3) is connected with cleaning agent measuring pump, The cleaning water tank (3) and the rinsing water tank (4) are connected with water-level regulator, and the cleaning agent measuring pump and the water level are adjusted Section device includes replenishment pump, and the replenishment pump is connected with the controller.
3. cleaning machine according to claim 1, it is characterised in that the purge chamber (1), the jet pipe, the rinse water The material of case (3), the rinsing water tank (4) and the return pipe is stainless steel, and is enclosed with heat-insulation layer.
4. cleaning machine according to claim 1, it is characterised in that be also located at including electrical control cabinet (9), the controller In the electrical control cabinet (9), the electrical control cabinet (9) includes the man machine operation interface being connected with the controller.
5. cleaning machine according to claim 1, it is characterised in that the controller is connected with memory.
6. cleaning machine according to claim 1, it is characterised in that the return pipe of the purge chamber (1) passes through triple valve point It is not connected with the cleaning water tank (3) and the rinsing water tank (4), the cleaning water tank (3) and the rinsing water tank (4) are all provided with In the outside of the purge chamber (1), the triple valve is connected with the controller.
7. cleaning machine according to claim 1, it is characterised in that on the cleaning water tank (3) and the rinsing water tank (4) Provided with board-like oil water separator (10), and cleaning water tank fine filter and rinsing water tank fine filter (13).
8. cleaning machine according to claim 1, it is characterised in that also including waggon (14), by cleaning material carrying basket and bottom The roller composition in portion, the top of the waggon (14) are provided with push component;
For the waggon (14) on mobile platform (11), the mobile platform (11) is provided with slide rail, the waggon (14) roller is slidably connected with the slide rail on the mobile platform (11).
9. cleaning machine according to claim 7, it is characterised in that the purge chamber (1), described also including base (12) Water tank (3), the rinsing water tank (4) and the board-like oil water separator (10) are cleaned on the base (12).
CN201720659314.1U 2017-06-07 2017-06-07 A kind of cleaning machine Active CN206966192U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720659314.1U CN206966192U (en) 2017-06-07 2017-06-07 A kind of cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720659314.1U CN206966192U (en) 2017-06-07 2017-06-07 A kind of cleaning machine

Publications (1)

Publication Number Publication Date
CN206966192U true CN206966192U (en) 2018-02-06

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Application Number Title Priority Date Filing Date
CN201720659314.1U Active CN206966192U (en) 2017-06-07 2017-06-07 A kind of cleaning machine

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112246763A (en) * 2020-09-27 2021-01-22 珠海格力智能装备有限公司 Control method and device of cleaning machine and steam cleaning machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112246763A (en) * 2020-09-27 2021-01-22 珠海格力智能装备有限公司 Control method and device of cleaning machine and steam cleaning machine
CN112246763B (en) * 2020-09-27 2021-12-21 珠海格力智能装备有限公司 Control method and device of cleaning machine and steam cleaning machine

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Address after: 100070 Beijing Fengtai District South Fourth Ring West Road 188 District 5 Building

Patentee after: Beijing Railway Engineering Electromechanical Technology Research Institute Limited by Share Ltd

Address before: 100070 Beijing Fengtai District South Fourth Ring West Road 188 District 5 Building

Patentee before: Beijing Railway Institute of Mechanical and Electrical Engineering Co.,Ltd.

CP01 Change in the name or title of a patent holder