CN220684122U - Card separating device - Google Patents
Card separating device Download PDFInfo
- Publication number
- CN220684122U CN220684122U CN202322279261.9U CN202322279261U CN220684122U CN 220684122 U CN220684122 U CN 220684122U CN 202322279261 U CN202322279261 U CN 202322279261U CN 220684122 U CN220684122 U CN 220684122U
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- separating
- wheel
- channel
- conveying
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- 238000001514 detection method Methods 0.000 claims abstract description 20
- 238000004891 communication Methods 0.000 claims abstract description 4
- 238000007599 discharging Methods 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 abstract description 10
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000012545 processing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Abstract
The utility model relates to the technical field of card separation, and discloses a card separating device which comprises a frame, a card separating mechanism and a card conveying mechanism, wherein the frame is provided with a card separating table; the card separating mechanism comprises a card separating block and a card pulling assembly, wherein the card separating block is arranged above the card separating table and surrounds the card separating table to form a card outlet channel, and the card pulling assembly is arranged on the frame and at least partially structurally positioned in the card outlet channel and is used for conveying the card in the card outlet channel to an outlet; the card conveying mechanism is arranged on the frame and comprises a detection device and at least two driving card conveying wheels, the driving card conveying wheels are matched to form a card conveying channel, and the card conveying channel is arranged corresponding to the card outlet channel; the detection device is arranged on the frame and corresponds to the communication channel; the detection device is electrically connected with the card poking assembly and used for sensing the card in the card transmission channel. In the technical scheme of the utility model, the card separating mechanism and the card conveying mechanism are matched to avoid damage caused by friction between the card adjacent to the lowest card and the conveying device below before the lowest card leaves the card outlet channel.
Description
Technical Field
The utility model relates to the technical field of card separation, in particular to a card separating device.
Background
When producing and processing some paper cards or the cards of paper and rubber combination, need to separate the card in the card case and transfer to the conveyer belt and carry out next processing or packing, current card separating device is when dividing the card, because card separation is before all stacking together in the card case, the conveyor of card case bottom is operating always, before the card of lowermost still separates from the card case, and the card adjacent to the card of lowermost always contacts with the conveyor of below under the action of the gravity of receiving the card of top produces friction, causes the damage to the surface of card easily, influences the pleasing to the eye and the quality of card.
Disclosure of Invention
The utility model mainly aims to provide a card separating device, and aims to provide a card separating device without damaging cards.
In order to achieve the above object, the present utility model provides a card separating device, including:
the rack is provided with a card separating table;
the card separating mechanism comprises a card separating block and a card pulling assembly, the card separating block is arranged above the card separating table and is surrounded with the card separating table to form a card discharging channel, the card pulling assembly is arranged on the rack, and at least part of the card pulling assembly is positioned in the card discharging channel and is used for conveying the card in the card discharging channel to an outlet of the card discharging channel;
the card conveying mechanism is arranged on the rack and comprises a detection device and at least two driving card conveying wheels, the driving card conveying wheels are matched to form a card conveying channel, and the card conveying channel is arranged corresponding to the card outlet channel; the detection device is arranged on the frame and corresponds to the communication channel; the detection device is electrically connected with the card poking assembly and is used for sensing the card in the card conveying channel.
Optionally, the card pulling assembly comprises a card pulling wheel and a first driving piece, the card pulling wheel is rotatably arranged at the bottom of the card separating table, and at least part of the card pulling wheel extends into the card discharging channel; the output end of the first driving piece is connected with the card pulling wheel so as to drive the card pulling wheel to rotate.
Optionally, a plurality of stirring convex parts which are arranged at intervals are formed at the edge of the stirring clamp wheel, and the contact surface of the stirring convex parts and the card is arranged in a cambered surface.
Optionally, the card pulling assembly further comprises a first card separating wheel, the first card separating wheel is connected with the card pulling wheel and rotates in the same direction as the card pulling wheel, and the first card separating wheel is arranged between the card separating block and the card conveying mechanism and corresponds to the outlet of the card discharging channel.
Optionally, the thickness of the card is H, and the height difference from the sub-clamping block to the sub-clamping table is H 1 ，H 1 ＞2h；
The height difference from the first card separating wheel to the card separating table is H 2 ，h＜H 2 ＜2h。
Optionally, the card separating mechanism further comprises a first adjusting screw and a first adjusting spring, the first adjusting screw is connected with the card separating block and can drive the card separating block to move up and down, and the first adjusting spring is connected with the card separating block and is sleeved on the first adjusting screw.
Optionally, the card pulling assembly further comprises a second card separating wheel, the second card separating wheel is arranged corresponding to the first card separating wheel, a channel is formed between the first card separating wheel and the second card separating wheel for the card to pass through, and the second card separating wheel can be lifted and adjusted to be at a distance from the first card separating wheel.
Optionally, the card separating mechanism further comprises a second adjusting screw and a second adjusting spring, wherein the second adjusting screw and the second adjusting spring are arranged at the bottom of the second card separating wheel and are connected with the second card separating wheel.
Optionally, the detection device includes a sensor, the sensor is located initiative biography card wheel deviates from the one side of dividing the fixture block, the sensor with dial the card wheel electricity and be connected.
Optionally, be equipped with protruding structure on the branch card platform, protruding structure includes boss and circular arch, the boss corresponds divide the fixture block setting, circular arch is located the opposite side of boss, and distribute in divide the both ends of card bench for card direction of motion, the boss with circular bellied highly equals in order to support the card.
According to the technical scheme, the card separating mechanism and the card conveying mechanism are respectively arranged, the card is separated from the card box through the card separating assembly and the card separating block of the card separating mechanism, when the card moves to the detection device in the card conveying mechanism, the card separating assembly stops running, the card conveying mechanism drives the lowermost card to continue moving, and therefore damage caused by friction of a second card adjacent to the lowermost card by the lower conveying device before the lowermost card completely leaves the card outlet channel is avoided, the integrity of the card during card separating is guaranteed, and the yield of the card is improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of an embodiment of a card separating device according to the present utility model;
FIG. 2 is a schematic diagram of a card separating table and a card separating block in the card separating device of the present utility model;
FIG. 3 is a schematic structural diagram of a first card separating wheel and a second card separating wheel in the card separating device of the utility model;
fig. 4 is a cross-sectional view and a partially enlarged schematic view of the card separating device of the present utility model.
Reference numerals illustrate:
| reference numerals | Name of the name | Reference numerals | Name of the name |
| 1000 | Card separating device | 222 | First card separating wheel |
| 1 | Rack | 223 | Second dividing clamping wheel |
| 11 | Card separating table | 23 | First adjusting screw |
| 111 | Raised structure | 24 | First adjusting spring |
| 1111 | Boss | 25 | Second adjusting screw |
| 1112 | Circular protrusion | 26 | Second adjusting spring |
| 2 | Card separating mechanism | 3 | Card conveying mechanism |
| 21 | Clamping block | 31 | Active card-transferring wheel |
| 22 | Card pulling assembly | 32 | Detection device |
| 221 | Card pulling wheel |
The achievement of the objects, functional features and advantages of the present utility model will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present utility model are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
When producing and processing some paper cards or the cards of paper and rubber combination, need to separate the card in the card case and transfer to the conveyer belt and carry out next processing or packing, current card separating device is when dividing the card, because card separation is before all stacking together in the card case, the conveyor of card case bottom is operating always, before the card of lowermost still separates from the card case, and the card adjacent to the card of lowermost always contacts with the conveyor of below under the action of the gravity of receiving the card of top produces friction, causes the damage to the surface of card easily, influences the pleasing to the eye and the quality of card.
In order to solve the above-mentioned problems, the present utility model provides a card separating device, and is directed to a card separating device without damaging a card, and fig. 1 to fig. 4 are schematic structural diagrams of an embodiment of the card separating device according to the present utility model.
Referring to fig. 1 to 4, the present utility model provides a card separating device 1000, which includes a frame 1, a card separating mechanism 2 and a card transferring mechanism 3, wherein the frame 1 is provided with a card separating table 11; the card separating mechanism 2 comprises a card separating block 21 and a card poking assembly 22, the card separating block 21 is arranged above the card separating table 11 and forms a card discharging channel with the card separating table 11 in a surrounding manner, the card poking assembly 22 is arranged on the frame 1, and at least part of the card poking assembly 22 is arranged in the card discharging channel and is used for conveying the card in the card discharging channel to an outlet of the card discharging channel; the card conveying mechanism 3 is arranged on the frame 1, the card conveying mechanism 3 comprises a detection device 32 and at least two driving card conveying wheels 31, the driving card conveying wheels 31 are matched to form a card conveying channel, and the card conveying channel is arranged corresponding to the card outlet channel; the detection device 32 is arranged on the frame 1 and corresponds to the communication channel; the detection device 32 is electrically connected to the card pulling assembly 22 and is used for sensing the card in the card passing channel.
In the technical scheme of the utility model, a card separating table 11 is arranged on the rack 1, a card box is arranged on the periphery or the upper side of the card separating table 11, a plurality of cards to be separated are stacked in the card box, a card separating block 21 is arranged above the card separating table 11 and is enclosed with the card separating table 11 to form a card separating channel, and the lowermost card is sequentially separated from the card box under the driving of the card poking assembly 22 for subsequent processing or packaging.
When the card moves to the detection device 32 in the card conveying mechanism 3, the card shifting assembly 22 stops running, the card conveying mechanism 3 drives the lowermost card to continue to move, the lowermost card number is 1, the card numbers from bottom to top are 2 and 3 … … respectively, so that damage caused by friction of a conveying device below on the 2 # card adjacent to the 1 # card all the time before the 1 # card leaves the card outlet channel completely during card separation is avoided, the integrity of the card during card separation is guaranteed, and the yield of the card is improved.
In an alternative embodiment, to drive the card on the card separation table 11 to move, the card pulling assembly 22 includes a card pulling wheel 221 and a first driving member, the card pulling wheel 221 is rotatably disposed at the bottom of the card separation table 11, and at least part of the card pulling wheel 221 extends into the card outlet channel; the output end of the first driving member is connected to the chuck pulling wheel 221, so as to drive the chuck pulling wheel 221 to rotate. In practical application, the card can be driven to move by means of a conveyor belt or a card pulling wheel 221, in this embodiment, please refer to fig. 1, the card is directly moved by rotation of the card pulling wheel 221, so as to reduce the contact area between the lower conveying device and the card, thereby reducing friction between the lower conveying device and the card, and reducing possible damage caused by the lowermost card No. 1 due to excessive stacked cards above.
In an alternative embodiment, to further reduce the contact time between the card pulling wheel 221 and the card, a plurality of stirring protrusions are formed on the edge of the card pulling wheel 221, where the stirring protrusions are disposed at intervals, and the contact surface between the stirring protrusions and the card is an arc surface. Referring to fig. 1 and fig. 4, the edge of the card pulling wheel 221 is designed in a concave-convex shape, and the contact portion between the pulling protrusion and the card is a smooth transitional arc surface, so that the intermittent pulling of the card above the pulling protrusion on the card pulling wheel 221 reduces the continuous friction time between the card and the card pulling wheel 221, and meanwhile, the contact area between the card and the card pulling wheel 221 is reduced in the path of the card leaving the card discharging channel, thereby reducing the possible abrasion of the card.
In an alternative embodiment, to achieve precise separation of the cards, the card pulling assembly 22 further includes a first card separating wheel 222, where the first card separating wheel 222 is connected to the card pulling wheel 221 and rotates in the same direction as the card pulling wheel 221, and the first card separating wheel 222 is disposed between the card separating block 21 and the card conveying mechanism 3 and corresponds to the outlet of the card discharging channel. Referring to fig. 1, the card separating wheel is disposed above the outlet of the card outlet channel and corresponds to the card outlet channel, and the first card separating wheel 222 is connected with the card pulling wheel 221 through a belt, so that the first card separating wheel 222 can rotate in the same direction as the card pulling wheel 221, and after the lower card pulling wheel 221 drives a card to come out from the outlet of the card outlet channel, the first card separating wheel 222 located above can block the card, thereby avoiding separating multiple cards at a time.
Further, in order to realize that the card separating device 1000 separates only one card at a time, the thickness of the card is H, and the height difference from the card separating block 21 to the card separating table 11 is H 1 ，H 1 > 2h; the height difference from the first card separating wheel 222 to the card separating table 11 is H 2 ，h＜H 2 And < 2h. Referring to fig. 1 and 4, the height difference between the sub-clamping block 21 and the sub-clamping table 11 is greater than two cardsWhen the card pulling wheel 221 pulls the lowermost card No. 1, the upper card No. 2 is driven by the reaction friction force applied by the card No. 1 to correspondingly move, optionally, the lower end of the sub-clamping block 21 is arranged in an inclined plane, so that when the lowermost card No. 1 moves, the upper card can be driven to perform certain initial displacement more easily, and separation between the cards is facilitated; similarly, the outlet of the card discharging channel can pass through two or more cards at a time, in this embodiment, the card discharging channel passes through two cards at a time, when the card moves to the position of the first card separating wheel 222, the card separating wheel 222 moves to the card conveying mechanism 3 because the height difference between the card separating wheel 222 and the card separating wheel 11 only allows one card to pass through, the card 1 positioned at the lowest part can continue to move to the card conveying mechanism 3, when the card 1 moves to the detecting device 32, the card separating wheel 221 of the card separating mechanism 2 and the first card separating wheel 222 stop rotating, the card 1 is driven by the card conveying mechanism 3 to continue moving until the card 1 completely leaves the card box, the card 2 above the card separating wheel is driven by the card separating wheel 221 to move to the card conveying mechanism 3, the card separating mechanism can separate only one card at a time, the card 1 also does not completely leave the card box below the card, the card 1 is prevented from being damaged by friction, and the quality of the card 2 is prevented from being damaged.
In an alternative embodiment, in order to adjust the height of the sub-clamping block 21 from the sub-clamping table 11, so as to separate cards with different thicknesses, the sub-clamping mechanism 2 further includes a first adjusting screw 23 and a first adjusting spring 24, where the first adjusting screw 23 is connected to the sub-clamping block 21 and can drive the sub-clamping block 21 to move up and down, and the first adjusting spring 24 is connected to the sub-clamping block 21 and sleeved on the first adjusting screw 23. Referring to fig. 2, the top end of the sub-clamping block 21 is movably connected with the first adjusting screw 23, the height of the sub-clamping block 21 from the sub-clamping platform can be adjusted by rotating the first adjusting screw 23, and the first adjusting spring 24 is sleeved on the first adjusting screw 23, under the extrusion of the first adjusting screw 23 and the sub-clamping block 21, the first adjusting spring 24 deforms, and under the reaction of the spring, the rotation of the first adjusting screw 23 becomes more forceful, so that the adjustment amount of the sub-clamping block 21 can be adjusted more finely, and the connection between the first adjusting screw 23 and the sub-clamping block 21 can be more stable.
In an alternative embodiment, in order to reduce friction after the card leaves from the outlet of the card outlet channel, the card pulling assembly 22 further includes a second card dividing wheel 223, the second card dividing wheel 223 is disposed corresponding to the first card dividing wheel 222, a channel is formed between the first card dividing wheel 222 and the second card dividing wheel 223 for the card to pass through, and the second card dividing wheel 223 can be adjusted to be up and down with respect to the distance between the first card dividing wheel 222. Referring to fig. 1, the second separating wheel 223 is disposed below the first separating wheel 222, so as to reduce the friction force generated by sliding the number 1 card on the plane within the distance from the separating block 21 to the card transferring mechanism 3, and reduce the friction of the card within the distance from one end by using rolling friction instead of sliding friction.
Optionally, in order to implement lifting adjustment of the second cam follower 223 relative to the first cam follower 222, the cam separating mechanism 2 further includes a second adjusting screw 25 and a second adjusting spring 26, where the second adjusting screw 25 and the second adjusting spring 26 are disposed at the bottom of the second cam follower 223 and connected to the second cam follower 223. Referring to fig. 1 and 3, a fixing seat is disposed below the second cam 223, the fixing seat is disposed on the frame 1, in practical design, the height of the second cam 223 may be adjusted by integrally adjusting the position of the fixing seat, in this embodiment, the second cam 223 is connected to the fixing seat by a second adjusting screw 25 and a second adjusting spring 26, the second adjusting screw 25 is rotated to adjust the height difference with the first cam 222, and the second adjusting spring 26 may also have the effect of facilitating fine adjustment and stabilizing the second cam 223, so that the second cam 223 may adapt to different cam demands.
In an alternative embodiment, to implement accurate detection of the card position by the detection device 32, the detection device 32 includes a sensor, where the sensor is disposed on a side of the active card-transferring wheel 31 facing away from the card-dividing wheel 21, and the sensor is electrically connected to the card-pulling wheel 221. The sensor can be an optical sensor or a contact sensor, and when the card moves to the position of the sensor, the sensor sends out an electric signal to feed back to the control device to stop the rotation of the card pulling wheel 221, and the card is driven to move continuously by the card conveying mechanism 3.
In an alternative embodiment, in order to reduce friction between the card and the card separating table 11, the card separating table 11 is provided with a protrusion structure 111, the protrusion structure 111 includes a boss 1111 and a circular protrusion 1112, the boss 1111 is disposed corresponding to the card separating block 21, the circular protrusion 1112 is disposed opposite to the boss 1111 and is distributed on two ends of the card separating table 11 opposite to the card moving direction, and the heights of the boss 1111 and the circular protrusion 1112 are equal to support the card. Referring to fig. 2, the card separating table 11 is provided with a protruding structure 111, each protruding structure 111 is disposed around the plane of the card separating table 11 to serve as a plurality of supporting points to support the card, so as to reduce the contact area between the card and the card separating table 11, and thus reduce the friction therebetween.
The foregoing description is only of the preferred embodiments of the present utility model, and is not intended to limit the scope of the utility model, but rather, the equivalent structural changes made by the description of the present utility model and the accompanying drawings or the direct/indirect application in other related technical fields are included in the scope of the utility model.
Claims (10)
1. A card separating device, comprising:
the rack is provided with a card separating table;
the card separating mechanism comprises a card separating block and a card pulling assembly, the card separating block is arranged above the card separating table and is surrounded with the card separating table to form a card discharging channel, the card pulling assembly is arranged on the rack, and at least part of the card pulling assembly is positioned in the card discharging channel and is used for conveying the card in the card discharging channel to an outlet of the card discharging channel;
the card conveying mechanism is arranged on the rack and comprises a detection device and at least two driving card conveying wheels, the driving card conveying wheels are matched to form a card conveying channel, and the card conveying channel is arranged corresponding to the card outlet channel; the detection device is arranged on the frame and corresponds to the communication channel; the detection device is electrically connected with the card poking assembly and is used for sensing the card in the card conveying channel.
2. The card separating device as claimed in claim 1, wherein the card pulling assembly comprises a card pulling wheel and a first driving piece, the card pulling wheel is rotatably arranged at the bottom of the card separating table, and at least part of the card pulling wheel extends into the card outlet channel; the output end of the first driving piece is connected with the card pulling wheel so as to drive the card pulling wheel to rotate.
3. The card separating device as claimed in claim 2, wherein a plurality of stirring convex parts are formed at the edge of the card stirring wheel at intervals, and the contact surface of the stirring convex parts and the card is an arc surface.
4. The card separating device as claimed in claim 2, wherein the card pulling assembly further comprises a first card separating wheel, the first card separating wheel is connected with the card pulling wheel and rotates in the same direction as the card pulling wheel, and the first card separating wheel is arranged between the card separating block and the card conveying mechanism and corresponds to the outlet of the card discharging channel.
5. The card separating device as claimed in claim 4, wherein the thickness of the card is H, and the height difference from the card separating block to the card separating table is H 1 ，H 1 ＞2h；
The height difference from the first card separating wheel to the card separating table is H 2 ，h＜H 2 ＜2h。
6. The card separating device of claim 1, wherein the card separating mechanism further comprises a first adjusting screw and a first adjusting spring, the first adjusting screw is connected with the card separating block and can drive the card separating block to move up and down, and the first adjusting spring is connected with the card separating block and sleeved on the first adjusting screw.
7. The card dispensing device of claim 4, wherein the card pulling assembly further comprises a second card dispensing wheel, the second card dispensing wheel is disposed corresponding to the first card dispensing wheel, a channel is formed between the first card dispensing wheel and the second card dispensing wheel for the passage of a card, and the second card dispensing wheel is capable of being lifted and lowered to adjust the distance between the second card dispensing wheel and the first card dispensing wheel.
8. The card dispensing device of claim 7, wherein the card dispensing mechanism further comprises a second adjustment screw and a second adjustment spring, the second adjustment screw and the second adjustment spring being disposed at the bottom of the second card dispensing wheel and coupled to the second card dispensing wheel.
9. The card dispensing device of claim 8, wherein the detection device comprises a sensor disposed on a side of the active card transfer wheel facing away from the card dispensing block, the sensor being electrically connected to the card pulling wheel.
10. The card separating device as claimed in any one of claims 1 to 9, wherein the card separating table is provided with a protruding structure, the protruding structure comprises a boss and a circular protrusion, the boss is arranged corresponding to the card separating block, the circular protrusion is arranged on the opposite side of the boss and distributed on two ends of the card separating table opposite to the card moving direction, and the heights of the boss and the circular protrusion are equal to support the card.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322279261.9U CN220684122U (en) | 2023-08-23 | 2023-08-23 | Card separating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322279261.9U CN220684122U (en) | 2023-08-23 | 2023-08-23 | Card separating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220684122U true CN220684122U (en) | 2024-03-29 |
Family
ID=90408020
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322279261.9U Active CN220684122U (en) | 2023-08-23 | 2023-08-23 | Card separating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220684122U (en) |
-
2023
- 2023-08-23 CN CN202322279261.9U patent/CN220684122U/en active Active
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