CN220659712U - Be applicable to vacuum welding dysmorphism piece manipulator - Google Patents
Be applicable to vacuum welding dysmorphism piece manipulator Download PDFInfo
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- CN220659712U CN220659712U CN202321717377.XU CN202321717377U CN220659712U CN 220659712 U CN220659712 U CN 220659712U CN 202321717377 U CN202321717377 U CN 202321717377U CN 220659712 U CN220659712 U CN 220659712U
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- manipulator
- mounting seat
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- fixedly connected
- lifting
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- 238000003466 welding Methods 0.000 title claims abstract description 36
- 206010066054 Dysmorphism Diseases 0.000 title description 3
- 230000007246 mechanism Effects 0.000 claims abstract description 17
- 230000006698 induction Effects 0.000 claims abstract description 13
- 230000008859 change Effects 0.000 claims abstract description 4
- 230000002457 bidirectional effect Effects 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 6
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Manipulator (AREA)
Abstract
The utility model discloses a manipulator suitable for vacuum welding special-shaped pieces, which relates to the technical field of manipulators and comprises a main body, wherein a vacuum chamber is arranged at the lower end of the main body, a welding mechanism is arranged at the upper end of one side of the main body, a reminding device is arranged at one end of the vacuum chamber, a mounting block is arranged at the upper end of the other side of the main body, a rotating mechanism is arranged at the upper end of the mounting block, a lifting device is arranged at the upper end of the rotating mechanism, and an extension plate is arranged at one end of the lifting device. According to the utility model, when the induction sensor senses that the manipulator clamps the workpiece, data are transmitted to the controller, then the controller displays the data on the display screen, meanwhile, the yellow lamp of the indicator lamp is turned on, when the induction sensor senses that the manipulator clamps the workpiece, the data are transmitted to the controller, then the indicator lamp is changed into a green lamp, and when the manipulator fails, the controller can change the indicator lamp into a back lamp to remind a user.
Description
Technical Field
The utility model relates to the technical field of manipulators, in particular to a manipulator suitable for vacuum welding of special-shaped pieces.
Background
The definition of vacuum welding is simply that the welding process is completed under the vacuum environment, but is divided into conventional two-step welding, argon arc welding, laser welding and the like which are common to us and reflow welding of welding PCB boards, chip packaging and power devices.
A manipulator is an automatic operating device that mimics certain motion functions of a human hand and arm for grasping, handling objects or operating tools in a fixed program. The method is characterized in that various expected operations can be completed through programming, and the method has the advantages of both human and manipulator machines in terms of construction and performance. When the mechanical parts of the special-shaped parts are processed, the mechanical hand can be used for replacing manual work to take the workpieces for feeding and discharging so as to improve production efficiency, and the automatic production is convenient.
The following problems exist in the prior art:
1. the existing manipulator suitable for vacuum welding of special-shaped pieces can only be observed by naked eyes when a workpiece is clamped because of vacuum in the using process, so that whether the workpiece is completely clamped or not can not be determined, and certain error exists when the manipulator is used;
2. the existing manipulator suitable for vacuum welding of special-shaped pieces is generally not capable of lifting in the using process, so that certain inconvenience exists when the bottom and the top of a workpiece are welded, and the functionality is poor;
3. the existing manipulator suitable for vacuum welding of special-shaped pieces is loose in clamping of the manipulator to the special-shaped pieces in the using process. Easy to fall off during welding, thereby causing damage, leading to scrapping of the workpiece and waste.
Disclosure of Invention
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a be applicable to vacuum welding dysmorphism piece manipulator, includes the main part, the lower extreme of main part is provided with the vacuum chamber, welding mechanism is installed to the upper end of main part one side, the one end of vacuum chamber is provided with reminding device, the installation piece is installed to the upper end of main part opposite side, rotary mechanism is installed to the upper end of installation piece, rotary mechanism's upper end is provided with elevating gear, extension board is installed to elevating gear's one end, the lower extreme of extension board is provided with clamping device; the reminding device comprises a mounting seat, one end of the mounting seat is fixedly connected with one end of the vacuum chamber, an induction sensor is arranged at the lower end of the mounting seat, a controller is arranged at the lower end of the inside of the mounting seat, an indicator lamp is arranged on the front surface of one end of the mounting seat, an operation button is arranged on one end of the mounting seat, and a display screen is arranged on the front surface of the other end of the mounting seat; the lifting device comprises a lifting base, the lower end of the lifting base is fixedly connected with the upper end of the rotating mechanism, a lifting motor is arranged at the lower end of the inner portion of the lifting base, a first gear is arranged at the upper end of the lifting motor, one end of the first gear is meshed with a tooth block column, a first rotating groove is arranged at the lower end of the tooth block column, a telescopic column is arranged at one end of the inner portion of the tooth block column, and a connecting block is arranged at the upper end of the telescopic column.
The technical scheme of the utility model is further improved as follows: the lower end of the mounting seat is fixedly connected with the upper end of the induction sensor.
The technical scheme of the utility model is further improved as follows: the front of the other end of the mounting seat is fixedly connected with the back of the display screen.
The technical scheme of the utility model is further improved as follows: the lower end of the lifting base is fixedly connected with the lower end of the lifting motor.
The technical scheme of the utility model is further improved as follows: the upper end of the telescopic column is fixedly connected with the lower end of the connecting block.
The technical scheme of the utility model is further improved as follows: the clamping device comprises a clamping base, the upper end of the clamping base is fixedly connected with the lower end of the extension plate, a bidirectional motor is arranged at the upper end inside the clamping base, a second gear is arranged at one end of the bidirectional motor, a gear column is meshed with one end of the second gear, a second rotary groove is arranged at one end of the gear column, a movable block is arranged at the other end of the gear column, and a clamping block is arranged at the lower end of the movable block.
The technical scheme of the utility model is further improved as follows: the upper end inside the clamping base is fixedly connected with the upper end of the bidirectional motor, and the lower end of the movable block is fixedly connected with the upper end of the clamping block.
By adopting the technical scheme, compared with the prior art, the utility model has the following technical progress:
1. the utility model provides a manipulator suitable for vacuum welding special-shaped pieces, which increases the function of reminding a user after clamping a workpiece by the manipulator through the combined action of a mounting seat, an induction sensor, a controller, an indicator lamp, an operation button and a display screen.
2. The utility model provides a mechanical arm suitable for vacuum welding of special-shaped pieces, which increases the function that the mechanical arm of the special-shaped pieces can lift by itself according to actual requirements under the combined action of a lifting base, a lifting motor, a first gear, a tooth block column, a first rotary groove, a telescopic column and a connecting block.
3. The utility model provides a mechanical arm suitable for vacuum welding of special-shaped pieces, which has the advantages that under the combined action of a clamping base, a bidirectional motor, a second gear, a gear column, a second rotary groove, a movable block and a clamping block, the function of the mechanical arm for clamping the special-shaped pieces is increased, the special-shaped pieces can be clamped more quickly and stably, the bidirectional motor is reversely started to drive the second gear to rotate, then the second gear drives the gear column to rotate through the second rotary groove, at the moment, the movable block on the gear column drives the clamping block to move to one side, so that enough space is reserved, the special-shaped pieces are placed in, and then the bidirectional motor is reversely rotated to drive the clamping block to approach the special-shaped pieces, so that the special-shaped pieces are clamped, and meanwhile, the clamping speed and the stability are improved greatly because the clamping blocks are arranged on two sides.
Drawings
FIG. 1 is a schematic view of a robot adapted for vacuum welding profiled pieces in accordance with the present utility model;
FIG. 2 is a schematic diagram of a reminding device according to the present utility model;
FIG. 3 is a schematic view of a lifting device according to the present utility model;
fig. 4 is a schematic structural view of the clamping device of the present utility model.
In the figure: 1. a main body; 2. a vacuum chamber; 3. a welding mechanism; 4. a reminding device; 5. a mounting block; 6. a rotation mechanism; 7. a lifting device; 8. an extension plate; 9. a clamping device; 41. a mounting base; 42. an inductive sensor; 43. a controller; 44. an indicator light; 45. operating a button; 46. a display screen; 71. lifting a base; 72. a lifting motor; 73. a first gear; 74. tooth block columns; 75. a first rotating groove; 76. a telescopic column; 77. a connecting block; 91. clamping a base; 92. a bi-directional motor; 93. a second gear; 94. a gear post; 95. a second rotary groove; 96. a movable block; 97. and a clamping block.
Detailed Description
The utility model is further illustrated by the following examples:
example 1
As shown in fig. 1-4, the utility model provides a mechanical arm suitable for vacuum welding special-shaped pieces, which comprises a main body 1, wherein a vacuum chamber 2 is arranged at the lower end of the main body 1, a welding mechanism 3 is arranged at the upper end of one side of the main body 1, a reminding device 4 is arranged at one end of the vacuum chamber 2, a mounting block 5 is arranged at the upper end of the other side of the main body 1, a rotating mechanism 6 is arranged at the upper end of the mounting block 5, a lifting device 7 is arranged at the upper end of the rotating mechanism 6, an extension plate 8 is arranged at one end of the lifting device 7, and a clamping device 9 is arranged at the lower end of the extension plate 8.
Example 2
As shown in fig. 1-4, on the basis of embodiment 1, the present utility model provides a technical solution: preferably, the reminding device 4 comprises a mounting seat 41, one end of the mounting seat 41 is fixedly connected with one end of the vacuum chamber 2, an induction sensor 42 is arranged at the lower end of the mounting seat 41, a controller 43 is arranged at the lower end of the inside of the mounting seat 41, an indicator lamp 44 is arranged on the front surface of one end of the mounting seat 41, an operation button 45 is arranged at one end of the mounting seat 41, a display screen 46 is arranged on the front surface of the other end of the mounting seat 41, the lower end of the mounting seat 41 is fixedly connected with the upper end of the induction sensor 42, and the front surface of the other end of the mounting seat 41 is fixedly connected with the back surface of the display screen 46.
In this embodiment, the function of reminding the user after the workpiece is clamped by the special-shaped part manipulator is added, when the manipulator is sensed by the induction sensor 42 to clamp the workpiece, data is transmitted to the controller 43, then the controller 43 displays the data on the display screen 46, meanwhile, the yellow lamp of the indicator lamp 44 is turned on, when the manipulator is sensed by the induction sensor 42 to clamp the workpiece, the data is transmitted to the controller 43, then the indicator lamp 44 is changed into a green lamp, and when the manipulator fails, the controller 43 can change the indicator lamp 44 into a back lamp to remind the user.
Example 3
As shown in fig. 1-4, on the basis of embodiment 1, the present utility model provides a technical solution: preferably, the lifting device 7 comprises a lifting base 71, the lower end of the lifting base 71 is fixedly connected with the upper end of the rotating mechanism 6, a lifting motor 72 is arranged at the lower end of the inside of the lifting base 71, a first gear 73 is arranged at the upper end of the lifting motor 72, one end of the first gear 73 is meshed with a tooth block column 74, a first rotating groove 75 is arranged at the lower end of the tooth block column 74, a telescopic column 76 is arranged at one end of the inside of the tooth block column 74, a connecting block 77 is arranged at the upper end of the telescopic column 76, the lower end of the inside of the lifting base 71 is fixedly connected with the lower end of the lifting motor 72, and the upper end of the telescopic column 76 is fixedly connected with the lower end of the connecting block 77.
In this embodiment, the function that the profile manipulator can lift itself according to the actual requirement is added, this modification is that the lifting motor 72 is started up positively, so that the lifting motor 72 drives the first gear 73 to rotate, so that the tooth block column 74 meshed with the first gear 73 rotates through the first rotating groove 75, then the tooth block column 74 extrudes the inner telescopic column 76 in the rotating process, so that the telescopic column 76 drives the profile manipulator to lift up through the connecting block 77, and otherwise descends.
Example 4
As shown in fig. 1-4, on the basis of embodiment 1, the present utility model provides a technical solution: preferably, the clamping device 9 comprises a clamping base 91, the upper end of the clamping base 91 is fixedly connected with the lower end of the extension plate 8, a bidirectional motor 92 is arranged at the upper end inside the clamping base 91, a second gear 93 is arranged at one end of the bidirectional motor 92, a gear column 94 is meshed with one end of the second gear 93, a second rotary groove 95 is arranged at one end of the gear column 94, a movable block 96 is arranged at the other end of the gear column 94, a clamping block 97 is arranged at the lower end of the movable block 96, the upper end inside the clamping base 91 is fixedly connected with the upper end of the bidirectional motor 92, and the lower end of the movable block 96 is fixedly connected with the upper end of the clamping block 97.
In this embodiment, the function of clamping the profile part by the profile part manipulator is added, the profile part manipulator can clamp the profile part more quickly and stably, the bidirectional motor 92 is reversely started, the bidirectional motor 92 drives the second gear 93 to rotate, then the second gear 93 drives the gear column 94 to rotate through the second rotating groove 95, at the moment, the movable block 96 on the gear column 94 can drive the clamping block 97 to move to one side, so that enough space is reserved, the profile part is placed in, the bidirectional motor is reversely rotated, the movable block 96 drives the clamping block 97 to approach the profile part, and the profile part is clamped, and meanwhile, the clamping speed and stability are improved greatly because the clamping blocks 97 are arranged on two sides.
The working principle of the manipulator suitable for vacuum welding special-shaped pieces is specifically described below.
As shown in fig. 1-4, the special-shaped part manipulator for vacuum welding is suitable for being used, firstly, the function of reminding a user after clamping a workpiece by the special-shaped part manipulator is added through the reminding device 4, when the special-shaped part manipulator is sensed by the induction sensor 42 to clamp the workpiece, data are transmitted to the controller 43, then the controller 43 displays the data on the display screen 46, meanwhile, the yellow lamp of the indicator lamp 44 is lightened, when the induction sensor 42 senses that the manipulator clamps the workpiece, the data are transmitted to the controller 43, then the indicator lamp 44 is changed into a green lamp, when the manipulator fails, the controller 43 can change the indicator lamp 44 into a back lamp to remind the user, then the function of lifting the special-shaped part manipulator by itself according to actual requirements is added through the lifting device 7, the improvement is realized by starting the lifting motor 72, the lifting motor 72 drives the first gear 73 to rotate, so that the gear block column 74 meshed with the first gear 73 rotates through the first rotating groove 75, then the inner telescopic column 76 is extruded by the gear block column 74 in the rotating process, the telescopic column 76 drives the profile manipulator to ascend through the connecting block 77, and descends reversely, finally the profile manipulator is added with a function of clamping the profile more quickly and stably through the clamping device 9, the modification enables the bi-directional motor 92 to drive the second gear 93 to rotate through the reverse starting of the bi-directional motor 92, then the second gear 93 drives the gear column 94 to rotate through the second rotating groove 95, at the moment, the movable block 96 on the gear column 94 drives the clamping block 97 to move to one side, so that enough space is reserved, the profile is put in, then the bi-directional motor is reversed, the movable block 96 drives the clamping block 97 to approach the special-shaped piece, so that the special-shaped piece is clamped, and meanwhile, the clamping speed and the stability are improved greatly because the clamping blocks 97 are arranged on two sides.
The foregoing utility model has been generally described in great detail, but it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, it is intended to cover modifications or improvements within the spirit of the inventive concepts.
Claims (7)
1. Mechanical arm suitable for vacuum welding special-shaped parts, comprising a main body (1), and being characterized in that: the automatic welding device is characterized in that a vacuum chamber (2) is arranged at the lower end of the main body (1), a welding mechanism (3) is arranged at the upper end of one side of the main body (1), a reminding device (4) is arranged at one end of the vacuum chamber (2), an installation block (5) is arranged at the upper end of the other side of the main body (1), a rotating mechanism (6) is arranged at the upper end of the installation block (5), a lifting device (7) is arranged at the upper end of the rotating mechanism (6), an extension plate (8) is arranged at one end of the lifting device (7), and a clamping device (9) is arranged at the lower end of the extension plate (8);
the reminding device (4) comprises a mounting seat (41), one end of the mounting seat (41) is fixedly connected with one end of the vacuum chamber (2), an induction sensor (42) is arranged at the lower end of the mounting seat (41), a controller (43) is arranged at the lower end of the inside of the mounting seat (41), an indicator lamp (44) is arranged on the front surface of one end of the mounting seat (41), an operation button (45) is arranged on one end of the mounting seat (41), and a display screen (46) is arranged on the front surface of the other end of the mounting seat (41);
lifting device (7) are including lifting base (71), lifting base (71)'s lower extreme and rotary mechanism (6) upper end fixed connection, lifting base (71) inside lower extreme is provided with elevator motor (72), first gear (73) are installed to elevator motor (72)'s upper end, tooth piece post (74) are meshed to first gear (73) one end, first rotary groove (75) are installed to tooth piece post (74)'s lower extreme, flexible post (76) are installed to the inside one end of tooth piece post (74), connecting block (77) are installed to the upper end of flexible post (76).
2. A manipulator for vacuum welding profiled elements according to claim 1, characterized in that: the lower end of the mounting seat (41) is fixedly connected with the upper end of the induction sensor (42).
3. A manipulator suitable for vacuum welding profiled elements as claimed in claim 2, characterized in that: the front surface of the other end of the mounting seat (41) is fixedly connected with the back surface of the display screen (46).
4. A manipulator for vacuum welding profiled elements according to claim 1, characterized in that: the lower end inside the lifting base (71) is fixedly connected with the lower end of the lifting motor (72).
5. A manipulator for vacuum welding profiles as defined in claim 4, wherein: the upper end of the telescopic column (76) is fixedly connected with the lower end of the connecting block (77).
6. A manipulator for vacuum welding profiled elements according to claim 1, characterized in that: clamping device (9) are including centre gripping base (91), the upper end of centre gripping base (91) is provided with bi-directional motor (92) with the lower extreme fixed connection of extension board (8), second gear (93) are installed to the inside upper end of centre gripping base (91), the one end meshing of second gear (93) has gear column (94), second change groove (95) are installed to the one end of gear column (94), the other end of gear column (94) is provided with movable block (96), grip block (97) are installed to the lower extreme of movable block (96).
7. The manipulator for vacuum welding a profiled element as defined in claim 6, wherein: the upper end inside the clamping base (91) is fixedly connected with the upper end of the bidirectional motor (92), and the lower end of the movable block (96) is fixedly connected with the upper end of the clamping block (97).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321717377.XU CN220659712U (en) | 2023-07-03 | 2023-07-03 | Be applicable to vacuum welding dysmorphism piece manipulator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321717377.XU CN220659712U (en) | 2023-07-03 | 2023-07-03 | Be applicable to vacuum welding dysmorphism piece manipulator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220659712U true CN220659712U (en) | 2024-03-26 |
Family
ID=90352871
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321717377.XU Active CN220659712U (en) | 2023-07-03 | 2023-07-03 | Be applicable to vacuum welding dysmorphism piece manipulator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220659712U (en) |
-
2023
- 2023-07-03 CN CN202321717377.XU patent/CN220659712U/en active Active
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